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基于PLC的闸瓦液压机控制系统外文翻译

基于PLC的闸瓦液压机控制系统外文翻译
基于PLC的闸瓦液压机控制系统外文翻译

基于PLC的闸瓦液压机控制系统

英文及翻译

Four-column hydraulic press

1.Four-column hydraulic press used Four-column hydraulic press for plastic materials in the pressing process. Products such as powder molding, plastic molding, cold (hot) extrusion of metal forming, sheet tension and transverse compression, bending pressure, turn through, correction process.

2. Four-column Hydraulic Press Features

Four-column hydraulic press with an independent power sector and the electrical system, using the button focus control enables adjustment, manual and semi-automatic three kinds of work: Four-column hydraulic pressure of work, pressing speed, load fast and slow down the schedule and the scope of may need to be adjusted according to process and can complete the top of the process, can take the top out of process, drawing process three kinds of process methods, each process has to be pressure, will be two-way action for the selection process, constant pressure molding process After the suppression of a delay with the top and automatic return. Four-column hydraulic characteristics. Four-column hydraulic press is the use of pressure compression forming objects. Is used to provide medium pressure hydraulic oil. Four-column hydraulic machine structure is simple and economical, practical. Appearance by octagonal shape. Four-column hydraulic press control electrical box with glass doors, PLC or computer control two general appliances, with reliable, reliable, direct action, and maintenance. Centralized control of the independent button. With the adjustment, his hands a single cycle of two kinds of operation mode. Four-column Hydraulic Press Hydraulic Control Valve can be used integrated system, and reliability, long life, small hydraulic impact, reducing

the connecting pipe and the leak point, or common hydraulic control two.

3. Four-column hydraulic machine failure and maintenance of the common methods

Four-column hydraulic machine failure and maintenance of the common methods: in the winter and the worse condition, should be ground on the four-column hydraulic system inspection, ground maintenance, oil change jobs often. Four-column hydraulic press work on the oil storage and transfer should be very much attention. Sheng drums plus special signs should be up and cover. In the winter, do not pay attention to the barrel while the result of the air condensed into water mixed with oil, not to be rusty rust bucket leather pieces into bins. Winter on the column hydraulic machine engine and other mechanical systems to the various preventive measures such as cover frost, heat insulation, for work with low viscosity oil, are suitable for hydraulic systems. In the Four-column hydraulic press hydraulic transmission system, are some of the more sophisticated parts. People on the four-column hydraulic machine hydraulic felt like labor-saving convenience, but at the same time feel that it is easy to damage. The reason is not clear column hydraulic main working principle and structure characteristics, which do not quite understand the preventive maintenance approach. Hydraulic system has three basic "causative" factors: pollution, over-heated and into the air. These three negative factors has close relationship, there any one issue, it will create another one or more related problems. From the practice shows that 75% of hydraulic system "disease" because, were caused by these three. 1, four column hydraulic press working oil into the dirt and deterioration due to 2, overheating 3 solution into the air: The Four-column hydraulic system some of the major precision parts cleaning and assembly, shall be carried out in a very clean room, indoor should be have clean floors and windows and doors closed, the temperature is best maintained at around 200C.

4. Four-column hydraulic machine common method of general maintenance

Four-column hydraulic press common method of general maintenance

(1) Four-column hydraulic press action, or failure of electrical wiring is not strong then check the electrical fault (2) Four-column hydraulic press slider creeping accumulation of air or a system, two precision air pump to adjust properly or check the pump suction column short of petroleum and an air intake pipe is then repeatedly pressurized two columns up and down movement and add oil, re- adjustment accuracy (3) Four-column hydraulic press with pressure when the slide slow down its support for excessive back-pressure valve to the cylinder to adjust the cavity without pressure, the maximum not more than 1MPa, four column hydraulic press, after stopping a serious one slipped under the brim slide 2 pressure valve seal ring leakage pressure adjustment is too small or the pressure I strictly an observation brim, hair oil deflated to adjust pressure Check Valve 2 5. Four-column hydraulic pressure gauge pointer swings a powerful memory with air pressure gauge oil line pipe mechanical vibration 3 2 1 on the pressure gauge when the damage slightly loosen the fittings, gas discharge tube card 2 will replace the pressure gauge in prison 3 6. Four-column hydraulic machine travel speed is not enough pressure, the pressure behind a high-pressure pump flow adjustment too small 2 pump wear or leakage of serious burns 3 system 1 according to the instructions to adjust pump, the pump in the eccentricity 25MPa adjustable adjusted to 5 Georgia 2 If the pump back to the oil port leakage is large, should remove the check 7. Four-column hydraulic packing pressure drop is too fast when 1 is involved in the packing of loose or pipe leaking valve 2-cylinder liquid-filled seal ring damage a check valve, keeping the pressure relief valve of the sealed joint case study 2 replacement seal ring 8. On the spiral column hydraulic machine On the spiral column hydraulic machine:

This practical spiral column hydraulic machine, hydraulic machine in the field are involved, with special hydraulic screw drive, its mission is to provide a transmission device so that the main nut thread Zhi suppress the slide workpiece 受leverage, repression at the slider Fei workpiece trip, the main thrust nut from the role of hydraulic cylinders, so that oil pressure is sufficient to the spiral plane. The spiral column hydraulic machine, screw position in the central axis of the fuselage and through the bearings installed in the camera body, screw top and one inertia wheel connected to the main nut on the screw with the lower section of the main slide through the main flange and connected to one; nut with the screw midway through the Deputy Vice-flange and connected to one slide, spiral column hydraulic machine to the central axis of symmetry installation guide, the main slide, slide along the guide rail sliding connection vice, hydraulic cylinder to the central axis of body symmetry installed in the camera body, the hydraulic cylinder piston rod end of the slider hinge connection with the Deputy, can improve the nut, screw lubricating conditions, to extend the life of spiral column hydraulic machine. Hydraulic Four-column hydraulic machine on the station: Four-column hydraulic press hydraulic station works as follows: motor driven rotary pump, the pump suction from the tank after the Da You, the mechanical energy into hydraulic oil pressure to hydraulic oil through the manifold block (or valve combination ) is to achieve the direction of hydraulic valves, pressure, flow regulation by external piping after the transfer to the hydraulic cylinder or mechanical motor oil, thus controlling the direction of the transformation of liquid motivation, strength and speed of the size and promote a variety of hydraulic mechanical work. Four-column hydraulic press hydraulic station, also known as hydraulic pump station, is an independent hydraulic unit. It is required by the host oil supply, and control the direction of oil flow, pressure and flow, it applies to the host and the various hydraulic loading detachable column hydraulic machines. After the user purchases as long as the pressure points and the host will be the implementing agency (tank or oil motor) is connected with pipes, hydraulic machinery can achieve the various provisions of the movement, the work cycle. Four-column hydraulic press hydraulic station by the pump, manifold block or valve

combination, fuel tank, electrical box combination. Function of each part as follows:

Pump device - equipped with motors and pumps, it is the Four-column Hydraulic Press Hydraulic station power source, the mechanical energy into hydraulic fluid pressure energy. Manifold - hydraulic valves and passages from the assembled body. The implementation of its direction of hydraulic oil, pressure, flow regulation. Valve combination - is the plate valve installed in the stand-board, board after the tube connections, and integrated block the same function. Fuel tank - is half-closed container plate welding, also equipped with air filter oil filtering network and so on, it used oil, oil cooling and filtering. Electrical box - divided in two forms. A kind of set the external lead terminal board; one is equipped with a full set of control appliances. Four-column hydraulic pressure small what reasons: Four-column hydraulic pressure small reasons:

1. Four-column oil hydraulic cylinder dirty it?

2. Pressureout it? Pressure started?

3. Four-column hydraulic machine a long time, with the loose parts, within the vent it? 1, four column hydraulic pump wear serious leak within the major. 2, relief valve failure, is always open. 3, the direction of valve internal leakage big. 4, four column hydraulic press in the implementation of the original leak, suggesting a small pump pressure. Four-column Hydraulic Press Hydraulic Forming Process Applications Column hydraulic machine hydraulic forming process in the automotive, aviation, space and plumbing industries has been widely used, column hydraulic machine hydraulic forming process is mainly applied to: changes along the component axis round, rectangular, or shaped cross section hollow structural parts, such as car Special-shaped pieces of the exhaust system; non-circular cross section hollow frameworks, such as engine brackets, instrument panel frame, body frame (about

11% of car quality to 15%); hollow shaft and complex pipe fittings. Four-column Hydraulic Press Hydraulic Forming Process for materials including steel, stainless steel, aluminum, copper alloys and nickel alloys, in principle, apply to the cold forming of the materials are applied to Four-column Hydraulic Press Hydraulic Forming Process. Four-column hydraulic machine hydraulic system Four-column hydraulic press hydraulic transmission technology is the use of pressure processing equipment, can be used to complete a variety of forging and forming pressure. For example, steel forging, the forming of metal structural parts, plastic products and rubber products, such repression. Four-column hydraulic press is the first application of hydraulic machinery, the current hydraulic pressure processing machinery has become the main form of transmission. Four-column hydraulic machine in heavy machinery manufacturing, aerospace industries, plastic and non-ferrous metal processing industries among the four column hydraulic press has become an important device. About four column hydraulic press is not holding pressure problems. Q: Four-column hydraulic press is not up, start-up switch has 10MM action, increased and then not holding pressure, sliding body of work down, how is it? Answer: First check the column hydraulic pump outlet pressure, pressure control system, support valve is stuck. Piston down and the inferior vena not support force, not holding pressure may be four column hydraulic relief valve leakage. Four-column hydraulic press system is relatively simple, the first not considered too much trouble to repair Four-column hydraulic presses and pneumatic presses the difference between Four-column hydraulic presses and pneumatic presses, pneumatic machines have different noise power is small, and easy maintenance will not leak; column hydraulic machine quiet, strong and maintenance of little more complicated. Mainly depends on application. Steel plant noise already relatively large, and may from time to consider the noise factor. If the power requirements of larger, then select column hydraulic machine. If the strength requirement is not so big (50kg

less bar) air pressure very good, also cheap.

Four-cylinder in the hydraulic tension cylinder with fast speed up to 280mm / s, tensile strength up to 1000KN, BHF up 800KN, speed and pressure can be adjusted within the specified scope, the user can be required to pull extension speed and blank holder force selection to the best working condition, can be drawing a higher quality stainless steel and other products, is the ideal equipment for sheet drawing. The four-column hydraulic press hydraulic chamber fuel injection system required to meet the requirements of hydraulic forming process, while the system is not too complicated. Its action as follows: motor starter, oil pump to flow back into the tank by the valve in place, pump unloading. When 1DT power, the oil through the valve, check valve into the grease board will be pressed into the sheet metal forming die and. In forming the end, 1DT power, 2DT power, oil and grease through the pressure cylinder into the board's role in the high pressure under the sheet to further close the die and forming the small fillet.

The Four-column hydraulic press hydraulic system is the key converter 5 and the pressure cylinder 10. Hydroforming, according to the needs of technology, hydraulic system provides hydraulic pressure chamber to flow and pressure of work should be constantly changing, so the hydraulic system The power consumption should also be working with the work flow and pressure changes constantly changing

Before embarking on the analysis of pressure transient phenomena and the derivation of the appropriate wave equations,it will be usefull to describe the general mechanism of pressure propagation by reference to the events fllowing the instantaneous closure of a value postioned at the med-length point of a frictionless pipeline carrying fluid between two reservoirs.The two pipeline sections upstream and downstream of the value are identical in all respects.Transient pressure waves will be propagated in both pipes by valve operation and it will be assumed that rate of value closure precludes the use of rigid column theory.

As the valve is closed,so the fluide approaching its upstream face is retarded with a consequent compression of the flude and an expansion od the pipe cross-section.The increase in pressure at the valve results in a pressure wave being

propagated upstream which conveys the retardation of flow to the column of fluid approaching the valve along the upstream pipeline.This pressure wave travels through the fluid at the appropriate sonic velocity,which will be shown to depend on the properties of the fluid and the pipe material.

Similarly,on the downstream side of the valve the retardation of flow results in a reduction in pressure at the valve,with the result that a negative pressure waves is propagated along the downstream pipe which,in turn,retards the fluid flow.It will be assumed that this pressure drop in the downstream pipe is insufficient to reduce the fluid pressure to either its vapour pressure or its dissolved gas release pressure,which may be considerable different.

Thus,closure of the valve results in propagation of pressure waves along both pipes and,although these waves are of different sign relative to the steady pressure in the pipe prior to valve operation,the effect is to retard the flow in both pipe sections.The pipe itself is affected by the wave propagation as the upstream pipe swells as the pressure rise wave passes along it,while the downstream pipe contracts due to the passage of the pressure reducting wave.The magnitude of the deformation of the pipe cross-section depends on the pipe material and can be well demonstrated if,for example,thin-walled rubber tubing is employed.The passage of the pressure wave through the fluid is preceded,in practice,by a strain wave propagating along the pipe wall at a velocity close to the sonic velocity in the pipe material.However,this is a secondary effect and,while knowledge of its existence can explain some parts of a pressure-time trace following valve closure,it has little effect on the pressure levels generated in practical transient situations.

Following valve closure,the subsequent pressure-time history will depend on the conditions prevailing at the boundaries of the system.In order to describe the events following valve closure in the simple pipe system outlined above,it will be easier to refer to a series of diagrams illustrating conditions in the pipe at a number of time steps.

Assuming that valve closure was instantaneous,the fluid adjacent to the valve in each pipe would have been brought to rest and pressure waves conveying this information would have been propagated at each pipe at the appropriate sonic velocity

c.At a later time t,the situation is as shown in fig.The wavefronts having moved a distance 1=ct,in each pipe,the deformation of the pipe cross-section will also have traveled a distancel as shown.

The pressure waves reach the reservoirs terminating the pipes at a time t=1/c.at this instant,an unbalanced situation arises at the pipe-reservior junction,as it is clearly impossible for the layer of fluid adjacent to the reservoir inlet to maintain a pressure different to that prevailing at that depth in the reservoir.Hence,a restoring pressure wave having a magnitude suffcient to bring the pipeline pressure back to its value prior to valve closure is transmitted from each reservoit at a time 1/c.For the upstream pipe,this means that a pressure wave is propagated towards the closed valve,reducing the pipe pressure to its original value and restoring the pipe cross-section.The propagation of this wave also preduces a fluid flow from the pipe into the reservoir as the pipe ahead of the moving wave is at a higher pressure than the reservoir.Now,as the system is assumed to be frictionless,the magnitude of this reversed flow will be the exact opposite of the original flow velocity,as shown in fig.

At the downstream reservoir,the converse occurs,resulting in the propagation of a pressure rise wave towards the valve and the establishment of a flow from the downstream reservoir towards the valve.

For the simple pipe considered here,the restoring pressure waves in both pipes reach the valve at a time 21/c.The whole of the upstream pipe has,thus,been returned to its original pressure and a flow has been established out of the pipe.At time 21/c,as the wave has reached the valve,there remains no fluid ahead of the wave to support the reversed flow.A low pressure region,therefore,forms at the valve,destroying the flow and giving rise to a pressure reducing wave which is transmitted upstream from the valve,once again bringing the flow to rest along the pipe and reducing the pressure within the pipe .It is assumed that the pressure drop at the valve is insufficient to reduce the pressure to the fluid vapour pressure.A s the system has been assumed to be frictionless,all the waves will have the same absolute magnitude and will be equal to the pressure increment,above steady running pressure,generated by the closure of the valve.If this pressure increment is h,then all the waves propagating will be±h,Thus,the wave propagation upstream from the valve at time 21/c has a value-h,and reduces all

points along the pipe to –h below the initial pressure by the time it reachs the upstream reservoir at time 31/c.

Similarly,the restoring wave from the downstream reservoir that reached the valve at time 21/c had established a reversed flow along the downstream pipe towards the closed valve .This is brought to rest at the valve,with a consequent rise in pressure which is transmitted.downstream as a +h wave arriving at the downstream reservoir at 31/c,at which time the whole of the downstream pipe is at pressure +h above the initial pressure whth the fuid at rest.

Thus,at time 31/c an unbalanced situation similar to the situation at t=1/c again arises at the reservoir–pipe junctions with the difference that it is the upstream pipe which is at a pressure below the reservoir pressure and the downstream pipe that is above reservoir pressure .However,the mechanism of restoring wave propagation is identical with that at t=1/c,resulting in a-h wave being transmitted from the upstream reservior,which effectively restores conditions along the pipe to their initial state,and a+h wave being propagated upstream from the downstream reservoir,which establishes a flow out of the downstream pipe.Thus,at time t=41/c when these waves reach the closed valve,the conditions along both pipes are identical to the conditions at t=0,i.e.the instant of valve closure.However ,as the valve is still shut,the established flow cannot be maintained and the cycle described above repeats.

The pipe system chosen to illustrate the cycle of transient propagation was a special case as,for convenience,the pipes upstream and downstream of the valve were identical.In practice,this would be unusual.However,the cycle described would still apply,except that the pressure variations in the two pipes would no longer show the same phase relationship.The period of each individual pressure cycle would be 41/c,where I and c took the appropriate values for each pipe.It is important to note that once the valve is closed the two pipes will respond separately to any further transient propagation.

The period of the pressure cycle described is 41/c.However,a term ofen met in transient analysis is pipe period,this is defined as the time taken for a restoring reflection to arrive at the source of the initial transient propagation and,thus,has a value 21/c.In the case described,the pipe period for both pipes was the same and was

the time taken for the reflection of the transient wave propagated by valve from the reservoirs.

From the description of the transient cycle above,it is possible to draw the pressure-time records at points along the pipeline.These variations are arrived at simply by calculating the time at which any one of the±h waves reaches a point in the system assuming a constant propagation velocity c.The major interest in pressure transients lies in methods of limiting excessive pressure rises and one obcious method is to reduce valve speeds.However,reference to fig.illustrates an important point no reduction in generated pressure will occur until the valve closing time exceeds one pipe period.The reduction in peak pressure achieved by slowing the valve before a time 21/c from the start of valve closure and,as no beneficial pressure relief can be achieved if the valve is not open beyond this time.Generally,valve closures in less than a pipe period are referred to as rapid and those taking longer than 21/c are slow.

In the absence of friction , the cycle would continue indefinitely .However ,in practice, friction damps the pressure oscillations within a short period of time .In system where the frictional losses are high,the neglect of frictional effects can result in a serious underestimate of the pressure rise following valve closure.In these case,the head at the valve is considerably lower than the reservoir head.However,as the flow is retarded,so the frictional head loss is reduced along the pipe and the head at the valve increase towards the reservoir value.As each layer of fluid between the valve and the reservoir is brought to rest by the passage of the initial +h wave so a series of secondary positive waves each of a magnitude corresponding to the friction head recoverd is transmitted toward the valve,resulting in the full effect being felt at time 21/c.As the flow reverses in the pipe during time 21/c to 41/c,the opposite effect is recorded at the valve because of the re-establishment of a high friction loss,these variations being shown by lines AB and CD.In certain cases,such as long distance oilpipelines,this effect may contribute the larger part of the pressure rise following valve closure.

In addition to the assumptions made with regard to friction in the cycle description,mention was also made of the condition that the pressure drop waves at no time reduced the pressure in the system to the fluid vapour pressure.If this had

occurred,then the fluid column would have separated and the simple cycle described would have been disrupted by the formation of a vapour cavity at the position where the pressure was reduced to vapour level.In the system described,this could happen on the valve’s downstream face at time 0 or on the upstream face at time 21/c.The formation of such a cavity is followed by a period of time when the fluid column moves under the influence of the pressure gradients between the cavity and the system boundaries.The period is normally terminated by the generation of excessive pressure on the final collapse of the cavity.This phenomena is generally referred to as column separation and is frequently made more complex by the release of dissolved gas in the vicinity of the cavity.

Pressure transient propagation may be defined in any closed pipe application by two basic equations,namely the equations of motion and continuity applied to a short segment of the fluid column.The dependent variables are the fluid’s average pressure and velocity at any pipe cross section and the independent variables are time and distance,normally considered positive in the steady flow direction.Friction will be assumed proportional to velicity squared and steady flow friction relationships will be assumed to apply to the unsteady flow cases considered.

四柱液压机

一.四柱液压机用途

四柱液压机适用于可塑性材料的压制工艺。如粉末制品成型、塑料制品成型、冷(热)挤压金属成型、薄板拉伸以及横压、弯压、翻透、校正等工艺。

二.四柱液压机特点

四柱液压机具有独立的动力机构和电气系统,采用按钮集中控制,可实现调整、手动及半自动三种工作方式:四柱液压机的工作压力、压制速度,空载快下行和减速的行程和范围,均可根据工艺需要进行调整,并能完成顶出工艺,可带顶出工艺、拉伸工艺三种工艺方式,每种工艺又为定压,定程两种工艺动作供选择,定压成型工艺在压制后具有顶出延时及自动回程。

四柱液压机的特点。四柱液压机就是利用压力使物体受压成形。提供压力的介质是利用液压油。

四柱液压机结构简单、经济、实用。外观采用八角形状。四柱液压机控制电器箱采用玻璃门、PLC电脑控制或普通电器两种,具有工作可靠,工作可靠,动作直观,维修方便。独立按扭集中控制。具有调整、双手单次循环二种操作方式。四柱液压机液压控制可采用插装阀集成系统,动作可靠,使用寿命长,液压冲击小,减少了连接管路与泄露点,或普通液压控制两种。

三.四柱液压机的常见故障和维护方法

四柱液压机的常见故障和维护方法:在冬季和较坏的工况下,要对四柱液压机系统勤检查、勤保养,常换工作油液。对四柱液压机工作油的储存和转运工作应十分注意。盛油桶应加专门的标志并掩盖好。在冬季,要注意桶内勿因空气冷凝成水分而混入油中,勿将桶皮生锈的锈片落入桶内。冬季对四柱液压机发动机与其他机械系统所采取的多项预防措施,如掩盖防冻、加热保温、换用低黏度工作油等,均适用于液压系统。

在四柱液压机液压传动系统中,都是一些比较精密的零件。人们对四柱液压机的液压传动虽然觉得省力方便,但同时又感到它易于损坏。究其原因,主要是不太清楚四柱液压机工作原理和构造特性,从而也不大了解其预防保养的方法. 液压系统有3个基本的“致病”因素:污染、过热和进入空气。这3个不利因素有着密切的内在联系,出现其中任何一个问题,就会连带产生另外一个或多个问题。由实践证明,液压系统75%“致病”的原因,均是这三者造成的。1、四柱液

压机工作油液因进入污物而变质 2、过热3、进入空气解决方法:对四柱液压机系统中一些主要精密件的清洗和装配,均应在十分清洁的室内进行,室内应有干净的地板和密闭的门窗,温度最好保持在200C左右。

四.四柱液压机常见的一般维修方法

四柱液压机常见的一般维修方法

(1)四柱液压机动作失灵电气接线不牢或接错检查电气

(2)四柱液压机滑块爬行 1 系统内积存空气或泵吸空2 精度调整不当或立柱缺油 1 检查泵吸油管是否进气,然后多次上下运动并加压2 立柱上加机油,重新调整精度

(3)四柱液压机滑块慢速下行时带压支撑力过大调整背压阀使上缸上腔不带压,最大不大于1MPa,四柱液压机停车后滑块下溜严重 1 缸口密封环渗漏压力阀调整压力太小或压口不严 1 观察缸口,发油放气2 调整压力检查阀口五.四柱液压机压力表指针摆动厉害 1 压力表油路内存有空气 2 管路机械振动压力表损坏 1 上压时略拧松管接头,放气2 将管路卡牢 3 更换压力表

六.四柱液压机高压行程速度不够,上压慢 1 高压泵流量调得过小 2 泵磨损或烧伤3 系统内漏严重 1 按泵的说明书进行调整,在25MPa时泵偏心可调调至5格2 若泵回油口漏损大时,应拆下检查

七.四柱液压机保压时压降太快 1 参与保压之各阀门不严或管路漏油 2 缸内密封环损坏

1 检查充液阀,保压泄压阀之密封研合情况

2 更换密封环

八.关于螺旋四柱液压机

关于螺旋四柱液压机:

本实用型的螺旋四柱液压机,属于液压机领域,特别涉及螺旋传动的液压机,其任务是提供一种传动装置,使主螺母螺纹只在滑块压制工件时受力,而在滑块的非压制工件行程中,主螺母不受液压缸推力作用,以便让润滑油被充到螺旋承压面内。本螺旋四柱液压机,螺杆位于机身中心轴位置并通过轴承安装在机身上,螺杆上端与惯性轮联接为一体,主螺母配合于螺杆下段,通过主法兰与主滑块联接为一体;副螺母配合于螺杆中段,通过副法兰与副滑块联接为一体,螺旋四柱液压机内以中心轴对称安装导轨,主滑块、副滑块沿导轨滑动连接,液压缸以机身中心轴对称安装在机身上,液压缸之活塞杆端部与副滑块铰支联接,可以改善

螺母、螺杆的润滑工况,延长螺旋四柱液压机使用寿命。关于四柱液压机的液压站:四柱液压机液压站的工作原理如下:电机带动油泵旋转,泵从油箱中吸油后打油,将机械能转化为液压油的压力能,液压油通过集成块(或阀组合)被液压阀实现了方向、压力、流量调节后经外接管路传输到液压机械的油缸或油马达中,从而控制了液动机方向的变换、力量的大小及速度的快慢,推动各种液压机械做功.

四柱液压机液压站又称液压泵站,是独立的液压装置。它按主机要求供油,并控制油流的方向、压力和流量,它适用于主机与液压装可分离的各种四柱液压机上。用户购后只要将压站与主机上的执行机构(油缸或油马达)用油管相连,液压机械即可实现各种规定的动作、工作循环。四柱液压机液压站是由泵装置、集成块或阀组合、油箱、电气盒组合而成。各部件功用如下:

泵装置-上装有电机和油泵,它是四柱液压机液压站的动力源,将机械能转化为液压油的压力能。

集成块-是由液压阀及通道体组装而成。它对液压油实行方向、压力、流量调节。

阀组合-是板式阀装在立板上,板后管连接,与集成块功用同。

油箱-是板焊的半封闭容器,上还装有滤油网空气滤清器等,它用来储油、油的冷却及过滤。

电气盒-分两种形式。一种设置外接引线的端子板;一种是配置了全套控制电器。

四柱液压机压力小是什么原因:

1.四柱液压机油缸的油脏吗?

2.憋压了吗?带压启动了?

3.四柱液压机时间长了,零件配合松了,内泄了?

1、四柱液压机泵磨损严重,内泄露大。

2、溢流阀出现故障,处于常开启状态。

3、方向阀内部泄露大。

4、四柱液压机执行原件内泄露大,显示泵压力小。

四柱液压机液压成形工艺的应用

四柱液压机液压成形工艺在汽车、航空、航天和管道等行业有着广泛的应用,四柱液压机液压成形工艺主要适用于:沿构件轴线变化的圆形、矩形或异型截面

空心结构件,如汽车的排气系统异型管件;非圆截面空心框架,如发动机托架、仪表盘支架、车身框架(约占汽车质量的11%~15%);空心轴类件和复杂管件等。四柱液压机液压成形工艺的适用材料包括碳钢、不锈钢、铝合金、铜合金及镍合金等,原则上适用于冷成形的材料均适用于四柱液压机液压成形工艺。

四柱液压机的液压系统

四柱液压机是利用液压传动技术进行压力加工的设备,可以用来完成各种锻压及加压成形加工。例如钢材的锻压,金属结构件的成型,塑料制品和橡胶制品的压制等。四柱液压机是最早应用液压传动的机械之一,目前液压传动已成为压力加工机械的主要传动形式。四柱液压机在重型机械制造业、航空工业、塑料及有色金属加工工业等之中,四柱液压机已成为重要设备。

关于四柱液压机不保压的问题:

问:四柱液压机不上升,起动上升开关有10MM动作,上升后不保压,工作滑体下滑,怎么回事?

答:先检查四柱液压机泵的出口压力、控制系统压力、支撑阀是否卡死。

活塞下滑与下腔支撑力不够有关,不保压可能是四柱液压机溢流阀漏损。

四柱液压机系统比较简单,先不要考虑检修太麻烦。

四柱液压机和气动压力机的区别

四柱液压机和气动压力机的区别气压机有噪声,力量小,维护方便不会漏油;四柱液压机安静,力量大,维护稍微复杂些。

主要还是看应用。钢材车间噪音本来就比较大了,可不考虑噪声因素。如果力量要求比较大,那就选四柱液压机。如果,力量要求没那么大(50kg以下吧)气压挺好,还便宜。

该四柱液压机拉伸油缸采用快速缸,速度可达280mm/s,拉伸力可达1000KN,压边力可达800KN,速度和压力都可在规定范围内调节,用户可根据需要把拉伸速度和压边力选择到最佳工作状态,可拉深出质量较高的不锈钢等各种制品,是薄板拉深的理想设备。

该四柱液压机的液压室供油系统要求满足液压成形的工艺要求,同时系统不会过于复杂。其动作说明如下:电机启动,泵来油经换向阀中位流回油箱,泵卸荷。当1DT通电时,油经过换向阀、单向阀进入注油板将板料压入凹模而成形。在成形的末期,1DT断电,2DT通电,油经过增压缸进入注油板,在超高压的作用下,板料进一步紧贴凹模而成形其小圆角。该四柱液压机液压系统中的关键是变频器

5与增压缸10.在液压成形中,根据工艺的需要,液压系统提供给液压室的工作流量和工作压力应该是不断变化的,因此液压系统所消耗的功率也应该是随着工作流量和工作压力的变化而不断变化的。

在着手分析压力冲击现象和化分合理的流体方程之前,去描绘一般的关于压力传递的机械理论。通过参与这个关于阀门定位在一个较长点几乎没有摩擦的管道传输液体于两个蓄能源之间的结果之后是必要的。这个阀门连接的顺流管道截面和逆流管道截面考虑是一样的。压力冲击流将通过阀门操作传递在两个管道之间,并且假设阀门的关闭速度不应用于坚固圆管理论。

如果阀门是关闭的,而液体的流向是逆方向的,缓慢前进,结果导致液体被压缩和管道的横截面膨胀。阀门的压力增加导致高压液体逆向流动,延长了液体流过圆管通向阀这段管道的时间。这种高压液体的流动类似声音的传播,是依靠液体和管道材料作为介质的。

同样,阀的顺流面流动的延迟,将导致减小压力在阀门处。这个结果否定了高压液体的流动是沿着顺流管道的,阻止液体流动,假设流体压力在顺流管道是不能减小液体压力的或者蒸汽压力或者溶解气体释放的压力,各种愿意的考虑是不同的。

这样,关闭着的阀门导致高压液体的流动是沿着管道的,尽管那些流动有着各种不同的征兆。相对于稳定的压力流经阀门开启的管道。这种影响是关于液体流动的延迟在两种管道截面之间,管道自身受到影响由于液体逆向产生高压,管壁膨胀。同时,顺流管道缩短,由于流经液体的压力降低,这种管道横截面的巨大变形是由于管道材料的,并且能够被证明。例如,使用薄壁型橡胶管材。高压液体沿着液流前进。实践证明,由于液体的张力流向沿着管壁,它的速度接近于声速。在这种管道材料中,然而,这是一种次要作用,当认识到它的存在,能够解释一部分压力的传递时间随着阀门关闭特点,它几乎没有影响到压力标准应用在压力冲击现象。

在阀门关闭之后,这时是受压时间将主要依靠系统的边界条件,为了描绘阀门关闭的结果在同一个系统上,它将很容易说明在大量的图表上面,管道在每个时间段的情形。

由于阀门的关闭是瞬时的,液体接近每一段管道的阀门会带来停止,并且高压液体流动情况可能已经流过每一段管道。在适应的流速c和一段时间t,这时液体已经流过了一段距离1=ct,在每一段管道内,这时管道的横截面是变形也

有一段距离1。

高压液体到达蓄能站通过管道的时间为t=1/c,在这段距离中出现了一个不稳定的位置,是在管道与蓄能站连接处。由于是不可能出现层流在蓄能站连接处,而保持压力不同及其它的值在阀门关闭之前,流过每一个蓄能站的时间为1/c,在逆向管道这边是高压液体的流动朝向阀门的关闭。减小管壁的压力到其原值,并且恢复管壁的横截面积。这时液体的流动需要产生差值。从管道流向蓄能站,在管道的前段的液体流动有比较高的压力比蓄能站。现在,由于系统假设没有摩擦,这种巨大的逆向流动会有精确的对比和最初的流动速度。

在顺流蓄能站,存在相反的情况,导致液体压力上升流向和确定的顺流流向从蓄能站到阀门。

由于这里考虑的是简单的管道,恢复高压液体在管道和阀门之间的时间为21/c。整个逆流管道也是同样,在返回最初的压力和流向在管道外也被确定时间为21/c,由于液体已经到达阀门,意味着没有液体提前在提供的逆向一个低的压力区域形成在阀门外,破坏了流向和给上升的压力减小流动流向逆方向的阀门。再一次,带来流动的停止沿着管道且减小压力在管道中。它已经被假设在阀门处压力下降,减小蒸发压力。由于系统已经假设没有摩擦,所有的液面会有相同,绝对的,巨大的压力增加。在稳定的运动压力下,会通过阀门的关闭产生。如果压力增长是h,这时所有的液面是h,因此,液体逆流经过阀门的时间为21/c,存在一个值-h,同时,减少所有沿着管道的点从h降到最初的压力时间逆向流动到蓄能站的时间为31/c。

类似的,恢复液体最初的顺流到阀门的时间为21/c,并且流向从顺流管道流向阀门关闭,这会在阀门处带来流动停止,导致压力上升。在整个顺流管道的每一段时间内压力h上升到最初的压力在流动停止时。

因此,在31/c时是一种不稳定的情形类似于在t=1/c的情形,出现在蓄能站和管道的连接处存在着不同。即是逆流管道压力下降到最初压力和顺流管道上升到最初压力,然而,这种液体流动恢复机构所用时间是相同的t=1/c。结果是逆流流向蓄能站,它有效地恢复环境沿着管道到它的最初值。当液体到达关闭的阀门时,沿着每一段管壁都是相同的时间t=0,然而,由于阀门一直是关闭的,这种情形不能保持循环流动周期。

管道系统采用循环流动周期,瞬时选择一种专门的机械情形,管道的顺流和逆流对于阀是一样的。实际,这是不同的。因而,所描绘的周期将一直被使用,

除了压力变化在两管道之间不再表示相同相位关系,每一个压力周期的变化将是41/c,那里1和c代表着每一段管道适应的时期,这是重要的标记,一旦阀门是关闭的,这两个管道将做出相应的流动到任何一段距离。

通过上述冲击周期的描绘,可以划分压力-时间关系,在某一点沿管道上,这些变化的出现是类似的。通过时间在任何一点h,液体到达某一点,系统假设流动速度为一个常数c,这主要集中在压力冲击依靠的方法是限制压力的升高和减小阀的启闭速度。然而,存在着很重要的一点,没有减小开启压力,将发生直到阀的关闭时间先于另一个管道。减小压力达到出现阀门慢速关闭的结果先于忽略液体逆流到阀门关闭。由于没有影响,返回到阀门时间21/c前,从阀门开始运动没有压力减小能够到达如果阀门没有打开超过了时间。一般来说,阀门的关闭小于管道涉及的速度并且它将比21/c短。

在没有摩擦的情况下,周期的继续是不确定的。然而,实际中,摩擦力是压力损失在很短的时间内,系统的摩擦损失越高,忽略摩擦力的影响导致结果越严重。事实上,阀门的顶点低相对于蓄能站顶点。然而,由于缓慢的流动,摩擦点的损失减少。沿着管壁并且这个点向着蓄能站的方向增长。由于液体的每一层,在阀门和蓄能站中会带来停止,通过流动最初的液面,所以大多在第二个液面位置相应的摩擦点恢复流向。阀门导致影响整个时间21/c。由于流动是相反的在管道中时间为21/c和41/c。这个位置影响主要在阀门,由于重新建立一个新的摩擦损失,在确切的事例中,例如,长距离油管,在阀门关闭之前,它将上升一部分压力。

随着假设条件对摩擦周期的描绘,提及到使压力下降的条件,如果这些情况发生,这时流向圆管已经分离出类似的周期描绘,可能中断通过形成蒸气压力减小的位置有蒸气生成。因此,系统描述可能发生在阀门的顺流时间0或者逆流时间21/c形成一个腔。由于一段时间液体沿管壁流动在一个压力梯度下,在这个腔和系统边界之间。这种方法是通常由于产生额外压力在最后的腔中。这种现象一般涉及到像圆管的分离和通常的制作更多的错综复杂的由于释放溶解的气体在附近的腔中。

冲击压力也许被定义为在一些封闭的管道中应用,通过两个基本的方程,分别是运动平衡方程和连续应用在一个短的流体圆管。它依靠可变的流体平均压力和速度在任何一段管道的横截面,且不依靠可变的时间和距离。通常考虑实际的稳流方向。摩擦力将被假设与速度平方成比例,并且稳流摩擦关系将被假设应用

在非稳定事例中。

冲压模具技术外文翻译(含外文文献)

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