A reaction range for hydration
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Areactionrangeforhydrationofcalciumsulfoaluminatewithcalciumsulfateandcalciumhydroxide:theoryandexperimentalvalidationJunChangProfessor,SchoolofCivilEngineering,DalianUniversityofTechnology,Dalian,China(correspondingauthor:mlchang@dlut.edu.cn)XinYuGraduateStudent,SchoolofCivilEngineering,DalianUniversityofTechnology,Dalian,ChinaXiaopengShangPhDStudent,SchoolofCivilEngineering,DalianUniversityofTechnology,Dalian,ChinaJiuyeZhaoPhDStudent,SchoolofCivilEngineering,DalianUniversityofTechnology,Dalian,ChinaYangyangZhangGraduateStudent,SchoolofCivilEngineering,DalianUniversityofTechnology,Dalian,China
Tobetterinvestigateandunderstandthehydrationofcalciumsulfoaluminate(CSA)cement,atheoryreactionrangeforthehydrationofCSAwithcalciumsulfateandcalciumhydroxidewasestablishedbytheoreticalcalculationwithahypotheticalhydrationreactionsystem.Withdifferentamountsofcalciumsulfateandcalciumhydroxideinthereactionsystems,theirhydrationprocesses,hydrationproductsandstoichiometricwater/solidratiosshowedregularchanges.Apreliminaryexperimentalvalidationwasmadebyanalysingthehydrationproducts(curingtime28dandwater/solidratioof10)ofseveralcompositionpointsinthetheoryreactionrangebymeansofx-raydiffractionandthermogravimetricanalysis.Theprocessforcalculationofthetheoryreactionrangeandsomeoftheexperimentalvalidationresultsarepresentedinthispaper.NotationaamountofCaSO4.2H2O(CŠH2)inthehypotheticalreactionsystembamountofCa(OH)2(CH)inthehypotheticalreactionsystemtmolarratioofAFt(ettringite)toMs12(monosulfoaluminate)wamountof4CaO.3Al2O3.SO3(C4A3Š)participatinginReactionIVxamountofC4A3ŠparticipatinginReactionIyamountofC4A3ŠparticipatinginReactionIIzamountofC4A3ŠparticipatinginReactionIIIIntroductionCalciumsulfoaluminate(CSA)cementhasbeenproduced,usedandstandardisedinChinaformorethan30yearssinceitwasdevelopedbytheChinaBuildingMaterialsAcademyinthe1970s(CRD,1978;Suetal.,1992;WangandGlasser,1996;Wangetal.,1999).ComparedwiththemanufactureofPortlandcement,theproductionofCSAcementcanreducecarbondioxideemissionsbyabout40%(Desboisetal.,2010;Gartner,2004;Juengeretal.,2011).ThesinteringtemperatureusedtoproduceCSAcementclinkerisabout200°ClowerthanthatusedforPortlandcementclinker(Desboisetal.,2010;Juengeretal.,2011)and,inaddition,iseasiertogrind(Juengeretal.,2011).ConcretebasedonCSAcementexhibitsahighresistancetofreeze–thawdamageandoffersfavourabledurabilityinarangeofaggressiveenvironments(Juengeretal.,2011;Tangetal.,2015).AlthoughitisnotwidelyusedinEuropeortheUSA,productsmadeusingCSAcementcanbeappliedinmanyareasandthuspresentapromisingmarket.Calciumsulfoaluminate(4CaO.3Al2O3.SO3orC4A3Š)wasfirstintroducedasacementitiousphasebyAlexanderKleininthe1960s(Klein,1963).Asthemain(30–70%)constituentofCSAcement(Juengeretal.,2011;Wangetal.,1999),C4A3Šplaysakeyroleincementperformance(WangandGlasser,1996),soitshydrationbehaviourisimportant.Furthermore,thepropertiesofCSAcement–includingsettingtime,strengthdevelopment,kineticsofhydrationandproductdevelopment–areinfluencedbytheadditionofcalciumsulfateorcalciumhydroxide(KaprálikandHanic,1989;PalouandMarling,1996;SongandYoung,2002;WangandGlasser,
1996;1AdvancesinCementResearchAreactionrangeforhydrationofcalciumsulfoaluminatewithcalciumsulfateandcalciumhydroxide:theoryandexperimentalvalidationChang,Yu,Shang,ZhaoandZhangAdvancesinCementResearchhttp://dx.doi.org/10.1680/jadcr.16.00045Paper1600045Received10/04/2016;revised29/07/2016;accepted31/07/2016Keywords:gypsum(hemihydrate,anhydrite)/hydration/limeICEPublishing:Allrightsreserved
Downloaded by [ Dalian University of Technology] on [07/09/16]. Copyright © ICE Publishing, all rights reserved.Wangetal.,1999;WinnefeldandBarlag,2010;ZhangandGlasser,2002;Zhangetal.,1999).Thereactivityofaddedcalciumsulfateisalsoanimportantfactor(GlasserandZhang,2001;Majlingetal.,1985;WinnefeldandBarlag,2009,2010;WinnefeldandLothenbach,2010;ZhangandGlasser,2002).Previousstudieshaveconcludedthatettringiteformedunderahighlimeconcentrationcausedexpansion,whereasettringiteformationinlime-deficientmixturesdidnotresultinexpansion(Kasselourietal.,1995;Mehta,1973;Micheletal.,2011;WangandGlasser,1996;WinnefeldandBarlag,2009).PreviousresearchonthehydrationofC4A3Šhasmainlybeenfocusedonseveralspecifichydrationreactions.C4A3Šreactswithwateralonetoformmonosulfoaluminate(C4AŠH12orMs12)andaluminiumhydroxide(AH3)accordingtoReactionIatlowwater/solidratios(Bizzozeroetal.,2014;DidamonyandSokkari,2012;Hanicetal.,1989;KaprálikandHanic,1989;Martinetal.,2005;Sánchez-Herreroetal.,2013;SongandYoung,2002;Torréns-Martínetal.,2013).Inanenvironmentwithhigherwatercontent,ettringite(C6AŠ3H32orAFt)isalsodetectable(Cuestaetal.,2014;DidamonyandSokkari,2012;Martinetal.,2005;Sánchez-Herreroetal.,2013;Torréns-Martínetal.,2013;WinnefeldandBarlag,2010).ThehydrationofC4A3Šwithcalciumsulfate(CŠ)leadstothefor-mationofAFtandAH3,followingReactionII(Beretkaetal.,1996;Bizzozeroetal.,2014;García-Matéetal.,2013;Hanicetal.,1989;KaprálikandHanic,1989;Kasselourietal.,1995;Tangetal.,2015;WinnefeldandBarlag,2010).WithacertainamountofCŠandcalciumhydroxide(CH)involvedinthesystem,therearetwospecifichydrationreactions(Hanicetal.,1989;Hargisetal.,2013;HavlicaandSahu,1992;KaprálikandHanic,1989;Mehta,1973;OdlerandColán-Subauste,1999;OgawaandRoy,1981)andthefinalhydrationproductsaremonosulfoaluminateandettringite,respectively,accordingtoReactionsIIIandIV.I:C4A3ˇSþ18H!C4AˇSH12þ2AH3