CQI-9第三版 热处理评估中英文版
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CQI-9Special Process: Heat Treat System AssessmentVersion 3, Issue 10/11
Item #
序号Related HTSA
Question #
评审要素1.0
G1.13.1
3.7
G1.23.1
3.7
G1.33.1
G1.41.18
G1.53.2
G1.63.2
G1.73.2
G1.83.2
G1.92.16
2.0
G2.13.2
3.3
G2.23.2
3.3
G2.33.2
3.3
G2.43.4
G2.53.5
3.0PROCESS MONITOR FREQUENCIES 过
程监视频次Batch
Furnace分批炉Continuous
Furnace连续炉Atmosphere Generation
气氛发生器PROCESS TABLE G - Sinter Hardening 过程表G：烧结硬化
All requirements given below are subordinate to customer specific requirements.
表中给出的所有要求都要服从于顾客特殊要求。
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job audit, the auditor shall verify heat treater
conforming to the customer's requirements.
顾客可以增加其它要求，如检查试验、增加检测频率等，评审时审核员应确认热处理组织是否满足了顾客要求。
Continuous furnace frequencies are per lot (work order) or as specified, whichever is more frequent.
连续加热炉的检查频率是按批次（订单）或按规定执行，两者取频率多的。
OK - Complies to requirement符合要求
NOK - Does not comply to requirement (Explain noncompliance in 'Related HTSA Question #')不符合要求（在“评审要素”项内说明不符合要求的事实）
NA - Requirement not applicable要求不适用
Dew pointers, 3-gas analyzers, spectrometers, and carbon IR combustion analyzers (shim stock analysis), used to verify carbon potential
in furnaces, shall be calibrated annually at a minimum (applies to carbon bearing atmospheres).检验炉内碳势的露点仪、三气体分析仪、
光谱分析仪和红外碳燃烧分析仪（间隙试片分析）等仪器应至少每年校准一次（含碳气氛适用）。
Verification of calibration of spectrometers, and carbon IR combustion analyzers, shall be checked daily or prior to use (applies to carbon
bearing atmospheres).
光谱分析仪和红外碳燃烧分析仪应每天或使用前进行校准验证（含碳气氛适用）。Category/Process Steps类别/过程步骤
A program for furnace and generator burnout is required (applies to carbon bearing atmospheres).
要建立针对热处理炉和气氛发生器的燃尽程序(应用于含碳气氛)PROCESS AND TEST EQUIPMENT REQUIREMENTS
All furnaces, generators and quench systems shall have temperature indicating instruments.
所有的热处理炉、气体发生器和淬火系统应有温度指示仪表
Continuous strip charts and/or data loggers are required for temperature and carbon monitoring unit, e.g., dew point, oxygen probe, IR
gas analyzer, etc.
温度和碳势的监视系统要求有连续纸带记录和/或数据日志，如露点仪、氧探头、红外线(IR)气体分析仪等。
Atmosphere flow meters/indicators are required.
要装有气氛流量表/指示仪。
Verification of calibration of 3-gas analyzers with zero gas and span gas shall be performed weekly at a minimum (applies to carbon
bearing atmospheres).
三气体分析仪的零点和气体测量范围应至少每周校准验证一次（含碳气氛适用）。
Oxygen probe controllers shall be calibrated quarterly (single-point or multi-point calibration) or semi-annual (multi-point calibration only;
single-point calibration not allowed). This applies to carbon bearing atmospheres.氧探头控制器应每季度校准一次（单点或多点校准）或
每半年一次（仅对多点校准；不允许单点校准）。含碳气氛适用。
All hardness test equipment (for each scale used) shall be calibrated annually minimum, and verified daily or prior to use, per the
applicable ASTM standard, ISO standard, JIS standard, or approved standard.所有硬度测试设备应至少每年校准一次，且每天或使用前按
照适用的美国材料试验学会（ASTM）标准、国际标准化组织（ISO）标准、日本工业标准（JIS）或经审核批准的标准确认。
Recorded temperature(s) for sintering processes shall be controlled within +/- 10ºC (or +/- 15ºF) of the set point for processes operating
less than 1000ºC (1830ºF) and +/- 20ºC (+/- 35ºF) for processes operating greater than 1000ºC (1830ºF) as evidenced by continuous
recording pyrometers. Furnace temperature shall be controlled with soak times starting at the lower tolerance limit (as defined above).
烧结过程用连续自动高温测试仪获得的记录温度应控制为：在＜1000ºC（1830ºF）温度下运行的过程应控制在设定值的±10ºC（±15º
F）内，在＞1000ºC（1830ºF）温度下运行的过程应控制在设定值的±20ºC（±35ºF）内。炉温及保温时间应从炉温达到公差下限（公差
如上所述）时开始控制。
For Continuous Furnaces, this requirement applies to the Qualified Work Zone.对连续炉，该要求对合格工作区适用。CQI-9 requires a System Accuracy Test (SAT) check of the control thermocouple in the Qualified Work Zone per Section 3.3
CQI-9要求按照3.3节对合格工作区内的控制传感器进行系统准确度测试（SAT）。
TUS shall be performed annually and after major rebuild per Section 3.4.
温度均匀性测试（TUS）应按照3.4节实施，其检验频率应为每年一次及设备大修后进行。
Temperature uniformity tolerance for hardening furnaces shall be +/- 15ºC (or +/- 25ºF). Temperature uniformity tolerance for tempering
furnaces shall be +/- 10ºC (or +/- 20ºF). 温度均匀性的最大允许误差为：淬火炉应为±15ºC（±25ºF），回火炉应为±10ºC（±20ºF）Pyrometry Instrumentation and Calibration of instrumentation shall conform to Section 3.2. 高温测试仪器及仪器校准应符合3.2节的要求。PYROMETRY高温测量仪器
Thermocouples and calibration of thermocouples shall conform to Section 3.1.热电偶及其校准应符合3.1节的要求。CQI-9Special Process: Heat Treat System AssessmentVersion 3, Issue 10/11
Item #
序号Related HTSA
Question #
评审要素PROCESS TABLE G - Sinter Hardening 过程表G：烧结硬化
All requirements given below are subordinate to customer specific requirements.
表中给出的所有要求都要服从于顾客特殊要求。
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job audit, the auditor shall verify heat treater
