TPO drives significant cost savings and increased productivity through process automation and optimization:T otal Production Optimization (TPO) WoodOptimizer™(formerly NESTERwood™) for The Upholstery & Boat Building IndustriesA fully integrated end-to-end solution for optimizing plywood cutting through dynamic nesting411WaverleyOaksRd,Suite331,Waltham,MA,02452U.S.|Tollfree:1-866-500-5902|**********************|© 2012 Plataine Ltd. | All Rights Reserved“WoodOptimizer has provided Century with double-digit improvement in our nesting yields”Steve Bowman, CNC Programmer ,Century Furniture• Increase material utilization through best of class dynamic nesting: WoodOptimizer’s Optimization Servers continuously search for better nesting alternatives and identify the optimal solution for any given situation.“We not only complete the work faster but also get more productivity out of our existing machines, which means that we can increase production without buying new equipment “Kevin Holshouser , Plant Manager , Lexington Home Brands• Increase Machine Productivity: WoodOptimizer automatically integrates to all CNC machines and controller models and provides optimal tool-paths, highly efficient G-Codes, automatic multiple heads selection and more.“We have no inventory of frame parts anymore; frames that are cut today are upholstered tomorrow”Mark Jordan, VP of Upholstery Operations,Bassett Furniture• Support Cut-to-Order Operation: WoodOptimizer automates the entire production process by automatically receiving actual order details and generating ready-to-cut Production Orders for any given situation.“TPO reduced plywood scrap by 60%, Work-In- Process (WIP) parts inventory by 90% and reduced labor numbers at Bernhardt”Larry Goad, Residential Upholstery Division Manager , Bernhardt Furniture• Reduce Inventory Costs: Cut exactly what you need and when you need it. WoodOptimizer allows for true Just-In-Time manufacturing with no over-cuts, reduced WIP and less inventory handling labor.Process Automation and OptimizationTPO WoodOptimizer™ is part of Plataine’s integrated Total Production Optimization (TPO) suite, targeted to specifically address the challenges of the Furniture, Upholstery and Boat Building Industries. Other TPO applications include:•TPO FabricOptimizer™: Plataine’s fully integrated end-to-end solution for fabric cutting, through dynamic nesting, roll-picking and cut-planning optimization.•TPO FoamOptimizer™: A fully integrated solution for dynamic foam nesting, higher material utilization, better inventory management, and increased foam-cutter throughput.•TPO Production Scheduler : Automatically and optimally assigns work to the appropriate work centers and machines, provides manufacturing information to shop-floor stations and collects progress reports in real time.•Management Dashboards and Reports : Provides both floor supervisors and executives with a wide range of production metrics in real-time, including machine status, planned vs. actual progress, machine utilization and more.ABOUT PLATAINEPlataine is a leading provider of production optimization software solutions for manufacturers of textile, metal, wood and composite material products. Plataine’s production optimization solutions enable manufacturers to be more competitive by increasing material utilization, improving productivity, and shortening manufacturing cycles to ensure on-time delivery of products to customers. Plataine’s customers include Ashley Furniture, Basset Furniture, Century Furniture, Ethan Allen, Flexsteel, Haworth, Interstate Foam & Supply, Lazar Furniture and Steelcase. For more information, please contact your local Plataine office or see Reduce Ecological Footprint without Compromising Productivity or Effciency: By one account, WoodOptimizer™ has so far saved over 50,000 trees and continues to save another tree approximately every 30 minutes.“Utilizing WoodOptimizer’s RollingNest feature, an order that originally consumed 25 sheets of plywood was done using only 19 sheets”Shea T eague, Manufacturing Manager ,Southern Furniture• RollingNest TM : WoodOptimizer automatically creates a continuous cutting environment while orders stop/start within the same sheet. When a work order is generated, TPO optimally selects the best machining order to minimize waste and produces nests with both vertical and horizontal roll-overs between styles.Sheet 1Sheet 3Sheet 4Sheet 2Kit 1Kit 2Kit 2Kit 4Kit 3Kit 1。
pe薄膜晶点的形成与解决方法One common problem with PE film crystal dots is their formation during the production process, which can affect the quality and appearance of the film. PE films are often used for packaging, and the presence of crystal dots can degrade the overall aesthetic appeal of the packaging material. These crystal dots are typically formed as a result of the crystallization of PE molecules during the cooling process after the film has been extruded.PE薄膜晶点形成之后，给产品质量和外观带来影响，同时也会对产品的美观性产生负面影响。
PE薄膜在生产过程中，容易出现晶点问题，影响外观品质。
晶点的形成通常是因为PE分子在挤压后冷却过程中结晶的结果。
One solution to this problem is to adjust the cooling process to control the crystallization of PE molecules. By optimizing the cooling temperature and rate, manufacturers can reduce the formation of crystal dots on the film surface. Additionally, the use of additives or blending with other polymers can also help minimize the formation of crystal dots and improve the overall appearance of the PE film.解决方法之一是调整冷却过程来控制PE分子的结晶。
材料成型及控制工程科目英文Materials Forming and Control Engineering is a specialized subject that focuses on the various processes involved in shaping and controlling materials to create desired products. It is a multidisciplinary field that combines knowledge from mechanical engineering, materials science, and industrial design.The aim of Materials Forming and Control Engineering is to explore the different methods and techniques utilized in the manufacturing industry to shape materials into specific forms. This includes processes such as casting, molding, extrusion, forging, and sheet metal forming. These processes are crucial in the production of a wide range of products, from automotive parts to kitchen appliances. One aspect of Materials Forming and Control Engineering is the study of material properties and behavior during the forming process. Researchers in this field investigate how materials respond to external forces, such as heat and pressure, and how they deform and change shape. This knowledge is essential in determining the optimal process parameters and ensuring high-quality product outcomes.Another important aspect is the development of control systems for manufacturing processes. Engineers in this field design and implement control algorithms and systems to regulate the various parameters involved in the forming process, such as temperature, pressure, speed, and timing. These control systems aim to ensure consistent and precise shaping of materials, reducing waste and improving productivity.Moreover, Materials Forming and Control Engineering also addresses the challenges related to material defects and quality control. Engineers study the causes of defects, such as cracks, voids, and surface imperfections, and develop strategies to minimize their occurrence. They also design inspection methods and quality control processes to detect and eliminate defective products during manufacturing.The advancements in computer-aided design (CAD) and computer-aided manufacturing (CAM) technologies have significantly contributed to the field of Materials Forming and Control Engineering. These tools enable engineers to simulate and analyze the forming process digitally, optimizing the design and manufacturing parameters before the actual production begins. This helps in reducing costs, improving efficiency, and enhancing product quality.In conclusion, Materials Forming and Control Engineering plays a vital role in the manufacturing industry by exploring and applying various methods and technologies to shape and control materials. It encompasses the study of material behavior, the development of control systems, and the implementation of quality control processes. With continuous advancements in technology, this field is constantly evolving to meet the demands of modern manufacturing and drive innovation.。
