PLC automatic control system to improve the reliability1. The main reasons for the lower control system reliabilityAlthough the main reason for the decline in industrial control system relia bility and control aircraft PLC itself has high reliability But if the input signal to the PLC Switch mistakes analog signal larger deviations, Output PLC contr ol by the implementing agencies do not require action, which will enable contr ol of mistakes The economic losses caused irreparable. PLC wrong signal to th e scene affect the importation of the main reasons are: 1. Signal transmission l ine caused a short circuit or open circuit (due to mechanical shearing, their agi ng lines connecting dislocation). When the signal transmission line failure, the signal can not be transmitted to the scene PLC, the controlling mistakes. 2, th e mechanical contact tremble, although close contact one scene, but that closed several PLC, Although the increase in the filter circuit hardware, software diff erential increased orders, but because PLC scan cycle is too short, it was possi ble to count, add up. Displacements orders mistake, error control results. 3, the transmitter site and switches their own fault, such as contact connections and Transmitter site reflects the normal work of non-electricity or larger deviations. These same fault control system will not function properly. Impact of implem enting agencies to identify two main reasons: one, the contact is not reliable l oad control actions Although PLC issued a direct action, but did not request e xecutive body movements. 2, starting inverter control, inverter own fault, no co nverter required to bring the electrical work. 3, various electrical valve did not open the solenoid valve is opened, the customs clearance can not place As th e implementing agency did not require action by the PLC control, the system's normal work, the system's reliability. To improve the reliability of the entire c ontrol system, it is necessary to increase the input signal reliability and accura cy of the executive body movements. Otherwise PLC should be able to prompt ly identify problems and suggest ways to use sound and light alarm and otheroperators as soon as possible troubleshooting. Let safe, reliable and correct m anner.2.Designed Fault Alarm SystemSound design fault in the alarm system in automatic control system design, we designed a three-level fault display and warning system. 1 in the control of the control cabinet-level panel set up with the normal operation of the equi pment and troubleshooting instructions light. When the corresponding light-norm al operation of the equipment, the operation of the equipment malfunction indi cator light to the frequency of 1Hz scintillation. Light bulbs to prevent damage to equipment not properly reflect the work, set up a specialized fault reductio n / Test button lights. Continuous system operation any time by more than 3 s econds the button, all beacons should all brightened. If, at this time, there are no instructions on the bright light shows are bad, they should be replaced after the light changed buttons reduction upon the state of the original work and di splay equipment operating status. 2-level fault show large-screen monitors set u p in the center control room, equipment failure, written show faults, process fl ow diagram corresponding equipment flickered in the incident will be recorded in the history of failure. Level 3 indicates fault signal box located in the cent er control room, equipment failure, the acoustic signal boxes will be used. - A larm suggested staff time fault. At fault, the fault will classify some system fai lures is to stop the operation. But some little fault of the system, operating sy stem fault zone, faults can be excluded from the operation. This will greatly re duce the entire system to stop the running time and improve system reliability operating standards.3.Input Signal ReliabilityPLC input signal to the scene to improve the reliability, it is first necessa ry to choose the higher reliability of the transmitter, and various switches. Signal transmission lines to prevent short circuit caused a variety of reasons, disco nnected or have access to. Second, in the process of increasing digital filtering process and increase the credibility of the input signal. Design digital signal f iltering methods are available, input contact at the scene after the one timer. C ontact timing jitter and time based system to determine the response rate, the general in dozens of ms.This can ensure stability in close contact indeed, the o nly other response. Analog filter design procedures are available on the spot fo r sampling analog signal three times D conversion rate and the sampling interv al from the analog signal changes in the rate-determining. 3rd sampling data w ere stored in the data register DT10 and DT11 and DT12. When the last one after the use of data sampling, direct data exchange, data comparison of the m aximum and minimum order removed. The median value of retained as a resul t of sampling DT0 were stored in the data register. In practical application, an d also to extend the sampling of the number of tools to achieve better results. Improve the reliability of signal and can be read into the PLC control system using their own characteristics, signal to determine the relationship between th e degree of credibility. If for liquid level control, known as the size of the tan k, the valve opening into the fluid and the fluid pressure is known. changes in a certain period of highly liquid tank is known about what extent, If given ti me Level PLC great difference in level data and estimates, judgments may be Level Fault, Failure to notify the alarm system operating officer of the Level. Another example is the ultimate protection Tank Level namely, when he switch es to send signals PLC, and the signal is really reliable, in the process of the tank level when we turn signal and the signal, if it also limit Level Meter rea dings position Note that the signal is true; If Level Meter readings not limit lo cation. Level limit switch is the likely transmission of signal failure or fault li nes. Similarly informed by the operator to address the alarm system failure. Be cause of the above methods in the design process, greatly improving the reliab ility of the input signal4.Reliability implementing agenciesWhen the input signal to accurately PLC, PLC enforcement procedures res ults through the implementation of regulatory agencies on-site installations, cont rol. How to ensure that control requirements by implementing agencies, as requ ired when implementing agencies did not work, and how defects? When we ad opt the following measures: Supported by the contactor control when to start o r stop this kind of load contactor coil control.contactor pull reliable start and s top when it contacts for the release of reliable, it is of concern to us. The foll owing procedure is designed to determine the reliability of contact for action. The operating conditions for contacts X0, Y0 for the control coil output X1 P LC input to bring back the contact Auxiliary is always open contact, timer de vices regular contact time than action time. R0 for the creation of the fault po sition, said there was R0 to ON, OFF done for the police to deal with; R0 sa id no failures. Fault with memory function, reduction by the failure to remove the buttons. When the valve opened or closed, according to the valve opening, closing time, delay time to set up, After opening in place or to delay detecti on signal in place, if these signals back to the PLC on time and accurately. N ote valve failure may have done Valve Failure Alarm. Program design as descr ibed below. X2 opened valve, control valve Y1 output time than regular valve opening timer in place, X3 valve in place for the return signal to the valve f ailure R1 spaces. Meanwhile, the export of the switches have intermediate rela y. More important than the intermediate relay can be used to control the move ments of other supplementary contact information feedback to the PLC. Other steps in the logic of user knowledge. Some of the following steps, in fact onl y a more general, you encounter a particular application, it was modified or ad justed. Troubleshooting is the best tool you feel and experience. First, the devi ce onto the program, and will switch hitting RUN position, and then by the fo llowing steps. 1, if the PLC to stop output in some places was encouraging, t he general state of the middle, then you trigger the next operation of signal (i nput, timer, Sichuan line, drum controller). All programming will show that the state of data with self-similar signal. 2, if the input signal, the programming will be shown on the state and input LED module compared the results inconsistent instructions then replace the input module. Found that the expansion into the framework of a number of modules to be replaced, then you replace the module, I/O should be checked cables and expand its links. 3, and if the input state of the LED input module line instructions, instructions it is necessary to compare with the LED input devices (buttons, limit switch, etc.) state. Into t wo different measuring about importation of modules, such as are found, the n eed to replace I/O devices, field wiring or power; Otherwise, the input module to be replaced. 4, as is the signal line Sichuan, no output or output lines and the state of Sichuan, Programming must use to inspect the export-driven logic, and inspection procedures list. From the inspection should be carried out to t he left to find a resolution is not connected to the contact, if there is no card that is imported, on the second and third by-step examination of the input, so lines of Sichuan, according to the 4th and 5th further investigation. Enable pr osecutors to identify the impact of further relay logic operation. 5, if the signa l is the timer, and less than 999.9 parked in the non-zero value, will have to replace the CPU module. 6, if the signal control a counter starting reset contro l logic, then counter signals. Above 2-5 conduct.Troubleshooting equipment SR PLC light inside the aircraft and equipment, beneficial to the entire control system PLC find fault. All programming is the main diagnostic tool, he can easily inserted PLC above. The programmer can observe the entire control system of the state, when you go to find the core o f the PLC control system malfunction. as a habit, you should bring a program mer. Search basic fault order to ask the following questions, based on the reas onable actions found no case-by-case basis. Step-by-step replacement of the SR various modules until the total exclusion fault. All major amendments action pass to complete the replacement module. Apart from a screwdriver and a avo meter, they do not require any special tools, no oscilloscope, High precision v oltage meter or special test procedures. 1, PWR (Power) whether the lights? If not shine, AC power supply in the framework of the voltage input (98-162V AC or 195-252VAC) Checks Supply voltage; DC voltage necessary for the framework, measuring +24 VDC and-0VDC between DC voltage, If not suitable AC or DC power supply, and the problem occurred outside the SR PLC. If A C or DC power supply voltage normal, but the PWR Lamp check fuse, if nec essary, CPU replacement framework. 2, PWR (Power) whether the lights? If br ight, revealed the error code and control code error code definition of the ques tionnaire, as amended accordingly. 3, RUN (running) lights not? If not shine, t he inspection program is not at PRG or LOAD position, or is not a procedura l error. If RUN Lamp, and programming for no flag, or programmer at the R UN mode and no indication of the error code is the need to replace the CPU module. 4, BATT (battery) whether the lights? If bright, the need to replace th e lithium battery. As BATT light is a warning signal, even if the battery volta ge is too low, the procedure may have not been changed. Replace batteries, or to allow inspection procedures PLC test run. If the program has been wrong, the completion of system initialization program, the tapes will be recorded in t he process re-loaded PLC. 5, in the framework of multi-system, if the CPU is working. RUN` Relay can be used to examine several other power work. If n ot closed Relay RUN (resistive state). The above by the first inspection AC or DC power source such as AC or DC power supply is normal and relay disco nnected, Framework will need to be replaced.PLC自动提高控制系统可靠性的方法一、控制系统可靠性降低的主要原因虽然工业控制机和可编程控制器本身都具有很高的可靠性,但如果输入给PLC 的开关量信号出现错误,模拟量信号出现较大偏差,PLC输出口控制的执行机构没有按要求动作,这些都可能使控制过程出错,造成无法挽回的经济损失。