MTL安全栅的技术说明

SIS MTL PCS45操作说明
MTL温度安全栅MTL5074需要用MTL PCS45软件进行配置。

在配置温度安全栅前应将相应位号旁通或强制，以防触发联锁。

温度安全栅参数配置和程序应一致。

操作说明如下：
1.将MTL连接器PCL45一端连上电脑串口，另一端连上要配置的温度安全栅。

2.从桌面或开始菜单打开PCS45配置软件，如下图：
3.选择PCL45连接的电脑通讯串口，如下图：
点击“PORT SELECTION”后出现下图：
选择PCL45连接的电脑通讯串口，点击“ACCEPT”确认。

4.建立软件和温度安全栅通讯，如下图：
5.检查温度安全栅配置，如下图：
检查“DISPLAY”菜单下各项配置。

6.诊断温度安全栅，如下图：
根据需要使用“DIAGNOSTICS”菜单下的诊断功能。

7.配置温度安全栅，如下图：
根据设计文件配置温度安全栅参数。

8.断开软件和温度安全栅的通讯，如下图：
断开MTL连接器PCL45和电脑串口及温度安全栅的连接。

< 结束>。

mtl安全栅组态中文说明书
MTL安全栅组态中文安全说明书
1、隔离式安全栅应安装在非危险场所。

2、隔离式安全栅通往现场（危险场所）的软铜导线截面积必须大于0.5mm。

3、连接导线的绝缘强度大于500V。

4、隔离式安全栅本安端（有蓝色标记）和非本安端电路配线，不得接错和混淆。

本安导线宜选用蓝色作为本安标记。

本安导线和非本安导线在汇线槽中应分开铺设，采用各自保护套管。

5、隔离式安全栅与一次仪表组成本安安全防爆系统时，必须经国家指定的防爆检验机构检验认可。

6、对隔离式安全栅进行单独通电调试时，必须注意隔离式安全栅的型号、电源极性、电压等级及隔离式安全栅外壳接线端上的标号。

7、严禁用兆欧表测试隔离安全栅端子之间的绝缘性。

若要检查系统线路绝缘性时，应先断开全部隔离式安全栅接线，否则会引起内部器件损坏。

8、凡与隔离安全栅相连接的现场仪表，均应为有关防爆部门进行防爆试验并取得防爆合格证的仪表。

MTL安全栅的技术说明MTL是世界著名本安仪表品牌，本安技术多年居领先地位，MTL仪器仪表（中国）有限公司（以下简称MTL）是MTL公司全球业务的一部分，多年来在中国所有的大型石化企业的装置大量应用，占主装置进口安全栅份额的70％以上。

尤其在近几年百万吨乙烯和千万吨炼油项目中90％均采用MTL安全栅，如兰州乙烯，茂名乙烯，赛科100万吨乙烯，福建100万吨乙烯一体化（含1000万吨炼油），海南1000万吨大炼油，青岛1000万吨大炼油，燕山石化1000万吨炼油改造，广石化800万吨炼油，武石化800万吨炼油。

在这些大项目中，均采用DCS与安全栅整体采购，这样可以减少工作界面与中间环节，便于项目管理，提高工程效率，这种模式也是国际上正在流行的采购模式，说明中国的工程建设当正在引入先进的国际化工程理念。

在本项目中MTL可以提供成熟的、有丰富应用经验的底板安装方案，这是一种世界上最先进的接线和安装方式，优点在于：1．减少接线环节，减少故障点，提高系统可靠性。

2．节省机柜空间，减少机柜数量，利于控制室排布。

3．集成非常快捷，缩短开车调试周期。

4．便于系统运转后的日常维护和管理。

5．底板安装支持各家DCS厂商：Yokogawa, Honeywell, ABB, Foxboro, Triconex, Siemens，August Systems 。

6．已经取得IEC的SIL2认证，技术上亦可实现SIL3的安全标准。

为了更好地为中国的用户服务，MTL在上海和北京都配有丰富工程经验的高级应用工程师。

MTL引以自豪的是我们的生产效率和产品质量，但我们清醒地认识到在高速发展的工业领域，我们必须不断改进产品结构和提高质量，使MTL永远站在本质安全领域的前列,才能更好地服务用户。

P+F安全栅在国内使用故障的装置：1.2004年上海氯碱厂离子膜烧碱装置中P+F的温度变送器隔离栅使用时多次出现故障，更换过两次，给生产造成很大的影响。

MTL5500系列隔离栅1、导轨安装，方便紧凑。

2、采用集成电路和表面封装技术,提高了安全栅的精度,采用新型隔离技术,其功耗比同类型其它产品更低。

3、安全区和危险区接线采用插入式接线块,接线方便，并可方便检查信号。

4、类型齐全，可满足各种信号类型，且带负载能力大。

5、厚度只有16mm,可密集安装,比同类产品节省更多的空间。

6、无本安接地要求,允许危险区电路浮空或任一点接地。

7、可连接0区、IIC、T4-T6经合适认证的设备。

8、所有安全栅均带有电源指示灯，便于检查工作状态。

9、为将供电的风险降到最低，可采用单点供电，也可以采用分组方式，但必须为环路供电。

10、当现场不能提供2V DC电源时，可用MTL5991电源模块，每个模块至少可为16个安全栅供电，当只有少量安全栅时，可用MPA5500适配器提供电源。

11、安装灵活，可根据要求分组并可随意增减。

12、不同种类的安全栅有不同颜色的标记，可以方便使用。

13、能适应较宽的温度范围：-20 –60 度，湿度范围：0 -95%，供电范围：20 –35V DC。

14、电磁兼容性符合EMC EN650 081-2/EN050 682-2标准。

15、原产地：英国开关量输入:MTL5501-SR 1ch DI failsafe solid-state output + LFD alarm MTL5510 4ch DI solid-state outputMTL5510B 4ch DI multifunction solid-state outputMTL5511 1ch DI relay outputMTL5513 2ch DI solid-state outputMTL5514 1ch DI relay output + LFD alarmMTL5516C 2ch DI with changeover relay outputMTL5517 2ch DI relay output + LFD alarm开关量输出:MTL5521 loop powered solenoid driver,IICMTL5522 loop powered solenoid driver,IIBMTL5523 solenoid driver with LFDMTL5524 switch operated solenoid driverMTL5525 switch operated solenoid driver low power MTL5526 2ch switch operated relay脉冲量MTL5532 pulse isolator, digital or analogue output 振动信号:MTL5531 2 wire &3 wire vibration probes, 1chMTL5533 2 wire &3 wire vibration probes, 2ch模拟量输入:MTL5541 1ch 2/3 smart Tx repeaterMTL5541S 1ch 2/3 smart Tx repeater, current sinkMTL5541A 1ch 2/3 smart Tx repeater, passive inputMTL5541AS 1ch 2/3 smart Tx repeater, passive input, current sink MTL5544 2ch 2/3 smart Tx repeaterMTL5544S 2ch 2/3 smart Tx repeater, current sinkMTL5544A 2ch 2/3 smart Tx repeater, passive inputMTL5544AS 2ch 2/3 smart Tx repeater, passive input, current sink MTL5544D 1 in 2 out, 4-20mA, 2/3 smart Tx repeater模拟量输出:MTL5546 1ch 4-20mA smart isolating driver + LFD MTL5546Y 1ch 4-20mA smart isolating driver + oc LFD MTL5549 2ch 4-20mA smart isolating driver + LFD MTL5549Y 2ch 4-20mA smart isolating driver + oc LFD 温度输入:MTL5575 1ch TC/RTD temperature converterMTL5576T 2ch TC temperature converterMTL5576R 2ch RTD temperature converter其它:MTL5599 Dummy isolator1、四通道2、危险区信号：开关/接近开关3、安全区信号：固态继电器4、输出电压：7 –9VDC5、安全区和危险区之间隔离电压为250V AC6、供电：20-35V DC7、功耗：0.96W1、单通道2、危险区信号：开关/接近开关3、安全区信号：继电器干接点带LFD指示灯4、当开关量信号带电阻时可实现线路故障检测功能。

MTL5000 SERIESACCESSORIESMTL5000 Series isolators mount quickly and easily onto standard DINrail. A comprehensive range of accessories simplifies earthing andtagging arrangements.MOUNTING DETAILS16mm235mm222Type BType ATH5000 DIN-railSee also‘MTL5000 Series powerbus kits' MOUNTINGTHR2 DIN rail,1m lengthDIN rail to EN50022; BS5584; DIN46277MS010 DIN rail module spacer, 10mm, pack of 5Grey spacer, one required between each MTL5995 and anyadjacent module on a DIN rail, to provide 10mm air-circulationspace between modulesEARTH RAIL AND TAG STRIPIMB57 Insulating mounting blockOne required at each end of a tagging strip/earth rail. Suitable forlow-profile (7.5mm) and high-profile (15mm) symmetrical DIN rail.ETM7 Earth terminal, bag of 50For terminating cable screens and 0V returns on the ERL7 earth rail.For cables ≤4mm2. Exact dimension dependent on manufacturer.TAG57 Tagging strip, 1m lengthCut to size. Supplied with reversible tagging strip label suitable foreither MTL5000 or MTL7000 Series module spacing.TGL57 Tagging strip labels, set of 10 x 0.5mSpares replacement, for use with TAG57 tagging strip. Labels arereversible - one side for MTL5000, the other for MTL7000.INDIVIDUAL ISOLATOR IDENTIFICATIONTH5000 tag holdersEach isolatormay be fitted with a tag holder, as shown below. OrderTH5000, pack of 20.CONNECTORSEach MTL5000 unit is supplied with signal and power connectors, asapplicable.Spares replacement connectors are available separately; see orderinginformation.ERB57S Earth-rail bracket, straightNickel-plated; supplied with two push fasteners, one (14mm, 35mm2)earth-rail clamp and one (10mm, 16mm2) earth clamp.ERL7 Earth rail, 1m lengthNickel-plated; may be cut to length.MTL5000 SERIES ACCESSORIES ~RING TERMINALSRing terminal plugs are available for all of the popular modules in the MTL5000 series. The safe and hazardous area plugs are ordered seperately since the internal connections depend on the module type. Labels fitted on the side of each plug identify the terminal number with respect to the module and the standard tagging accessories can be used with the terminals fittedSPECIFICATIONRing Terminal dimensions3.5mm (M3.5) Internal8.5mm ExternalMechanical ProtectionIP20SafetyConforms to EN61010-1 Electrical standard and EN50020Intrinsic Safety standard. IS Certification is included in the MTL5000 Series ATEX approvals.DIMENSIONS (mm)ORDERING INFORMATIONNOTE:1- No earth terminal for earth leakage detection.2- No output 2.3- No voltage pulse or 3-wire voltage pulse.4- No HHC terminals.5- No trip B.SPECIFICATIONConstructionGlass reinforced polycarbonate base - DX070Glass reinforced polyester base - DX170, DX430Transparent polycarbonate lid ProtectionDust-tight and water-jet proof to IEC529:IP65Lid fixingCaptive fixing screwsWeight (excluding barriers/isolators) kgDX0700.8DX170 2.6DX430 4.1Items providedDIN rail - fittedETL7000 Earth terminals (2 x) - fitted "Take care IS" front adhesive label Cable trunking (except DX070)Note: Barriers or isolators are not included.MountingWall fixing lugs provided. For further details refer to INM5000.Tagging and earth railAccommodates MTL5000 Series accessories.Permitted locationSafe areaFM and CSA Div. 2, Class I (gases)Not Div. 2, Class II (dust ignition proof)Approximate capacities (on DIN rail between earth terminals)* Use these figures when IMB57 mounting blocks for tagging/earth are included.Ambient temperature limitsDependent on units fitted. See instruction manual INM5000.MTL5000 SERIES ENCLOSURESDIMENSIONS (mm) AND MOUNTINGDX430DX170MTL5000 isolatorsDX0704(2)*DX17010(8)*DX43026(24)*MTL5000 SERIES POWERBUS KITSPB - 8T,16T,24T,32TThe MTL5000 Series powerbus kit enables quick and easy wiring to power up to 32 MTL 5000 Series modules using a standard 24V power supply. Each powerbus kit includes 4 single ferrules, 4 twin ferrules and 2 insulation displacement connectors (Scotchlok).SPECIFICATIONAvailable in 4 different lengths:PB - 8T = 8 connectors and loops PB - 16T = 16 connectors and loops PB - 24T = 24 connectors and loops PB - 32T = 32 connectors and loopsCABLE PARAMETERSInsulation material :PVCConductor :24 strands of 0.2mm dia (0.75mm 2) standard copper Insulation thickness :0.5 to 0.8 mm Current rating :12A maxOperating temperature range :- 20ºC to +60ºCMax voltage drop on 32 modules drawing 130mA max :0.5VCHOOSING A POWERBUSChoose a powerbus where the number of power plugs is greater than or equal to the number of isolators to be powered and if necessary cut the powerbus to the required number of terminations.Note: To reduce the risk of excessive voltage drop or overcurrent do not connect powerbuses in series.MTL5099 DUMMY ISOLATORThe MTL5099 is used with other MTL5000 Series units to provide termination and earthing facilities for, unused cable cores from hazardous areas.SPECIFICATIONSee common specification belowTerminalFunction1Hazardous-area core2Hazardous-area core3Hazardous-area core4Hazardous-area core5Hazardous-area core6Earth7Safe-area core8Safe-area core9Safe-area core10Safe-area core11Safe-area core12Safe-area core MTL5000 SERIESCOMMONSPECIFICATIONConnectorsEach MTL5000 unit is supplied with signal and powerconnectors, as applicable.When using crimp ferrules for the hazardous and non-hazardous(safe) signal connectors the metal tube length should be 12mmand the wire trim length 14mm. For the power connectors themetal tube length should be 10mm and the wire trim length12mm.See INM5000 for recommended ferrules.Isolation250V rms between input, output and power supply terminals,tested at 1500V rms minimum between safe- and hazardous-areaterminals. MTL5073, output and power supply not isolated.Location of unitsSafe areaTerminalsAccommodate conductors of up to 2.5mm2stranded or single-coreMountingOn 35mm (top hat) rail toEN 50022–35 x 7.5; BS 5584;35 x 27 x 7.3 DIN 46277Ambient temperature limits–20 to +60°C (–6 to +140°F) operating–40 to +80°C (–40 to +176°F) storageHumidity5 to 95% relative humidityWeight110g approx (except where indicated)DIMENSIONSCABLE PARAMETERSTerminalFunction1Input –ve 2Input +ve3Earth leakage detection 10Normally-closed contact 11Common12Normally-open contact 13Supply –ve 14Supply +veThe MTL5011B enables a safe-area load to be controlled by a switch or proximity detector located in a hazardous area. A relay output is provided. Phase reversal control allows an alarm condition to be signalled for either state of the sensor. A selectable line fault detect (LFD) facility detects an open or short circuit in the field circuit.MTL5011B SWITCH/PROXIMITY DETECTOR INTERFACEsingle-channel, with line fault detection and phase reversalSPECIFICATIONSee also common specificationNumber of channelsOneLocation of switchZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputOne relay with changeover contacts Hazardous-area inputInput conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output energised (de-energised) if I in >2.1mA or R in <2k Ωoutput de-energised (energised) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable, via switches on the top of unit. Line faults are indicated by an LED. A detected line fault de-energises the relay.Open-circuit alarm on if I in <100µA Open-circuit alarm off if I in >250µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalUser-selectable, via switches on the top of unit.Relay typeSingle-pole changeover relayNote: reactive loads must be adequately suppressedRelay characteristicsResponse time:10ms maximumContact rating:250V ac, 2A, cosø >0.740V dc, 2A, resistive loadLED indicatorsGreen: power indicationYellow: status of channel (on when outputs are energised)Red: LFD indication (on when line fault detected)Maximum current consumption40mA at 20V 35mA at 24V 25mA at 35VMaximum power dissipation0.75W at 24V 0.8W at 35V Isolation250V ac or dc between power supply, hazardous-area circuits and relay outputsSafety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dcMTL5012 SWITCH/PROXIMITY DETECTOR INTERFACEsingle-channel, with line fault detection and phase reversalTerminal Function1Input –ve 2Input +ve3Earth leakage detection 10, 11Output –ve 12Output +ve 13Supply –ve 14Supply +veThe MTL5012 enables a solid-state output in the safe area to be controlled by a switch or proximity detector located in the hazardous area. Independent output phase reversal and line fault detection are provided.SPECIFICATIONSee also common specificationNumber of channelsOneLocation of switchZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputFloating solid-state output compatible with logic circuits Hazardous-area inputInput conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output on (off) if I in >2.1mA or R in <2k Ωoutput off (on) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable. Line faults are indicated by an LED. A detected line fault switches off the output.Open-circuit alarm on if I in <50µA Open-circuit alarm off if I in >150µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalUser-selectableOutput characteristicsOperating frequency:dc to 5kHz Max. off-state voltage:35V Max. off-state leakage current:10µA Max. on-state voltage drop: 1 + (0.13 x current in mA) V Max. on-state current:50mA LED indicatorsGreen: power indicationYellow: status (on when output is on)Red: LFD indication (on when line fault detected)Maximum current consumption28mA at 20V 30mA at 24V 32mA at 35VMaximum power dissipation0.8W at 24V 1.2W at 35V Isolation250V ac or dc between power supply, input and output Safety description10.5V, 800Ω, 14mA, U m = 250V rms or dcMTL5012Ssolid-state output with phase reversal and line fault detection for use with United Electric One series 2-wire sensor/switchThe MTL5012S enables a solid-state output in the safe area to be controlled by a switch or United Electric One series 2-wire sensor located in the hazardous area. Independent output phase reversal and line fault detection are provided.SPECIFICATIONSee also common specificationNumber of channelsOneLocation of switchZone 0, IIC, T6 hazardous areaDiv. 1, Group A hazardous locationLocation of sensorZone 0, IIC, T4–6 hazardous area if suitably certifiedDiv. 1, Group A hazardous locationSafe-area outputFloating solid-state output compatible with logic circuits Hazardous-area inputDesigned to match United Electric One series 2-wire sensors Voltage applied to sensor7 to 9V from 500Ω±10%Input/output characteristicsNormal (reverse) phase:output on (off) if I in>3.8mA or R in<1.3kΩoutput off (on) if I in<2.5mA or R in>3.1kΩHysteresis: 0.5mA, typicalLine fault detection (LFD)User-selectable. Line faults are indicated by an LED. A detected line fault switches off the output.Open-circuit alarm on if I in<50µAOpen-circuit alarm off if I in>150µAShort-circuit alarm on if R in<100ΩShort-circuit alarm off if R in>360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1kΩin series with switch20kΩto 25kΩin parallel with switchPhase reversalUser-selectableOutput characteristicsOperating frequency:dc to 5kHzMax. off-state voltage:35VMax. off-state leakage current:10µAMax. on-state voltage drop: 1 + (0.13 x current in mA) V Max. on-state current:50mALED indicatorsGreen: power indicationYellow: status (on when output is on)Red: LFD indication (on when line fault detected)Maximum current consumption33mA at 20V35mA at 24V38mA at 35VMaximum power dissipation0.9W at 24V1.4W at 35VIsolation250V ac or dc between power supply, input and outputSafety description10.5V, 480Ω, 22mA, U m = 250V rms or dc Terminal Function1Input –ve2Input +ve3Earth leakage detection 10, 11Output –ve12Output +ve13Supply –ve14Supply +veSPECIFICATIONSee also common specificationNumber of channelsOneLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorsZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputTwo relays with changeover contacts Hazardous-area inputOne input conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7.0 to 9.0V from 1k Ω±10%Input/output characteristics Normal (reverse) phase:output relay energised (de-energised) if I in >2.1mA or R in <2k Ωoutput relay de-energised (energised) if I in <1.2mA or R in <10k ΩHysteresis:250µA typical Phase reversalUser selectable Relay typeSingle pole, changeover contactsNote: reactive loads must be adequately suppressed Relay characteristicsResponse time:10ms maximumContact rating:250V ac, 2A, cosø >0.740V dc, 2A, resistive loadContact life expectancy:3 x 105operations at maximum load Line fault detection (LFD)User selectable: Off or OnA detected line fault de-energises Output 1 relay Open circuit alarm on if I in < 100µA Short circuit alarm on if I in > 6.5mANote: For contact input, resistors must be fitted 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchOutput 2 modeUser selectable: Slave or LFD modeIn LFD mode, a line fault de-energises Output 2 relay Open circuit alarm on if I in < 100µA Short circuit alarm on if I in > 6.5mASee note above on use of resistors In Slave mode output 2 repeats output 1 Power supply failure protectionRelays de-energised if supply failsTerminalFunction1Input –ve2Input +ve3Earth leakage detection 7Normally closed (output 2)8Common (output 2)9Normally open (output 2)10Normally closed (output 1)11Common (output 1)12Normally open (output 1)13Supply –ve 14Supply +veMTL5014 SWITCH/PROXIMITY DETECTOR INTERFACEsingle-channel, dual-output, with phase reversal and line fault detectionThe MTL5014 enables two safe-area loads to be controlled by a single switch or proximity detector located in the hazardous area. The safe- area interface has two changeover relays: output1 and output2.The output1 relay reflects the status of the input and may be configured to operate in reverse phase. The output2 relay may be configured either to repeat (slave) the output 1 relay, or to act as a line integrity monitor. A selectable line-fault-detect (LFD) facility enables an open- or short- circuit fault to be detected in the field wiring.LED indicatorsGreen: power indicationYellow: illuminated when output 1 is energisedRed: illuminated when LFD is selected and there is an open or short circuit in the field wiring Supply voltage20 to 35V dcMaximum current consumption45mA at 24V 50mA at 20V 35mA at 35VMaximum power dissipation within unit1.1W at 24V 1.3W at 35V Safety description10.5V, 800Ω, 14mA, U m = 250V rms or dcTerminal Function1Input –ve (Ch 1)2Input +ve (Ch 1)3Earth leakage detection 4Input –ve (Ch 2)5Input +ve (Ch 2)6Earth leakage detection 8Output –ve (Ch 2)9Output +ve (Ch 2)10, 11Output –ve (Ch 1)12Output +ve (Ch 1)13Supply –ve 14Supply +veThe MTL5015 enables two solid-state outputs in the safe area to be controlled by two switches or proximity detectors located in the hazardous area. Independent output phase reversal and line fault detection are provided for each output.SPECIFICATIONINTERFACEtwo-channel, with line fault detection and phase reversalSee also common specificationNumber of channelsTwoLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorsZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputsFloating solid-state outputs compatible with logic circuits Hazardous-area inputsInputs conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output on (off) if I in >2.1mA or R in <2k Ωoutput off (on) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable. Line faults are indicated by an LED for each channel. A detected line fault switches off the output.Open-circuit alarm on if I in <50µA Open-circuit alarm off if I in >150µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalIndependent for each channel, user-selectable Output characteristicsOperating frequency:dc to 5kHz Max. off-state voltage:35V Max. off-state leakage current:10µA Max. on-state voltage drop: 1 + (0.13 x current in mA) V Max. on-state current:50mA LED indicatorsGreen: power indicationYellow: two: status of each channel (on when outputs are on)Red: two: LFD indication for each channel (on when line fault detected)Maximum current consumption42mA at 20V 44mA at 24V 46mA at 35VMaximum power dissipation1.1W at 24V 1.6W at 35V Isolation250V ac or dc between power supply, hazardous-area circuits and each output. 30V between hazardous-area circuits.Safety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dcTerminalFunction1Input –ve (channel 1)2Input +ve (channel 1)3Earth leakage detection 4Input –ve (channel 2)5Input +ve (channel 2)7Line fault detection 8Output (channel 2)9Output (channel 2)10Line fault detection 11Output (channel 1)12Output (channel 1)13Supply –ve 14Supply +veINTERFACEtwo-channel, with line fault detection and phase reversalThe MTL5017 enables two safe-area loads to be controlled by two switches or proximity detectors located in a hazardous area. Two single-pole relay outputs are provided. Independent phase reversal control is available on each channel, allowing an alarm condition (output open) to be signalled for either state of the sensor. The automatic line fault detect (LFD) facility detects an open or short circuit in either field circuit.SPECIFICATIONSee also common specificationNumber of channelsTwoLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorsZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputTwo relays with normally-open contacts signal status of input An additional relay signals line faults Hazardous-area inputTwo inputs conforming to NAMUR/DIN 19234 standards for proximity detectorsResistors must be fitted externally to contact inputs: 500Ωto 1k Ωin series with the switch, 20k Ωto 25k Ωin parallel with the switch.Voltage applied to sensor7.0 to 9.0V from 1k Ω±10%Output characteristicsNormal (reverse) phase:output relay closed (open) if I in >2.1mA or R in <2k Ωoutput relay open (closed) if I in <1.2mA or R in >10k ΩHysteresis: 250µA typical Line fault detection (LFD)Line faults are indicated by an LED and a safe-area relay. When a line fault is detected, the relay opens and the LED lights.Open-circuit alarm on if I in <100µA Open-circuit alarm off if I in >250µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: For contact input, resistors must be fitted 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalIndependent on each channel, selected by switches on the base of the unit Relay typeSingle-pole, normally-open contacts.Note: reactive loads must be adequately suppressed.Relay characteristicsResponse time:2ms maximumContact rating:10VA, 45mA, 250V ac 10W, 0.5A, 220V dcContact life expectancy:107operations at maximum load LED indicatorsGreen: power indicationYellow: two: status of each channel, on when output relay is closedRed: two: line fault detected in channel 1/channel 2Supply voltage20 to 35V dcMaximum current consumption50mA at 24V 55mA at 20V 40mA at 35VMaximum power dissipation within unit1.1W at 24V 1.25W at 35VSafety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dcTerminalFunction1Input –ve (Ch 1)2Input +ve (Ch 1)3Earth leakage detection 4Input –ve (Ch 2)5Input +ve (Ch 2)6Earth leakage detection7Normally-closed contact (Ch 2)8Common (Ch 2)9Normally-open contact (Ch 2)10Normally-closed contact (Ch 1)11Common (Ch 1)12Normally-open contact (Ch 1)13Supply –ve 14Supply +veThe MTL5018 enables two safe-area loads to be controlled by two switches or proximity detectors located in a hazardous area. Two relay outputs are provided. Independent phase reversal control allows an alarm condition to be signalled for either state of the sensor. A selectable line fault detect (LFD) facility detects an open or short circuit in either field circuit.INTERFACEtwo-channel, with line fault detection and phase reversalSPECIFICATIONSee also common specificationNumber of channelsTwoLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputTwo relays with changeover contacts Hazardous-area inputsInputs conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output energised (de-energised) if I in >2.1mA or R in <2k Ωoutput de-energised (energised) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable via switches on the top of the unit. Line faults are indicated by an LED for each channel. A detected line fault de-energises the relay.Open-circuit alarm on if I in <100µA Open-circuit alarm off if I in >250µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalIndependent for each channel, user-selectable Relay typeSingle pole, changeover contactsNote: reactive loads must be adequately suppressed Relay characteristicsResponse time:10ms maximum Contact rating:250V ac, 2A, cosø >0.740V dc, 2A, resistive loadLED indicatorsGreen: power indicationYellow: two: status of each channel (on when outputs are energised)Red: two: LFD indication for each channel (on when line fault detected)Maximum current consumption60mA at 20V 60mA at 24V 40mA at 35VMaximum power dissipation1.4W at 24V 1.5W at 35V Isolation250V ac or dc between power supply, hazardous-area circuits and relay outputsSafety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dcTerminalFunction1Input –ve (Ch 1)2Input +ve (Ch 1)3Earth leakage detection 4Input –ve (Ch 2)5Input +ve (Ch 2)6Earth leakage detection7Normally-closed contact (Ch 2)8Common (Ch 2)9Normally-open contact (Ch 2)10Normally-closed contact (Ch 1)11Common (Ch 1)12Normally-open contact (Ch 1)13AC Supply 14AC SupplyThe MTL5018ac enables two safe-area loads to be controlled by two switches or proximity detectors located in a hazardous area. Two relay outputs are provided. Independent phase reversal control allows an alarm condition to be signalled for either state of the sensor. A selectable line fault detect (LFD) facility detects an open or short circuit in either field circuit.INTERFACEtwo-channel, with line fault detection and phase reversalSPECIFICATIONSee also common specificationNumber of channelsTwoLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputTwo relays with changeover contacts Hazardous-area inputsInputs conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output energised (de-energised) if I in >2.1mA or R in <2k Ωoutput de-energised (energised) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable via switches on the top of the unit. Line faults are indicated by an LED for each channel. A detected line fault de-energises the relay.Open-circuit alarm on if I in <100µA Open-circuit alarm off if I in >250µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalIndependent for each channel, user-selectable Relay typeSingle pole, changeover contactsNote: reactive loads must be adequately suppressed Relay characteristicsResponse time:10ms maximum Contact rating:250V ac, 2A, cosø >0.740V dc, 2A, resistive loadLED indicatorsGreen: power indicationYellow: two: status of each channel (on when outputs are energised)Red: two: LFD indication for each channel (on when line fault detected)Maximum power dissipation<2.5W Isolation250V ac or dc between power supply, hazardous-area circuits and relay outputsSafety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dc Power Supply85 to 265V ac 45 to 65 Hz。

MTL安全栅组态下装及校验指导书编写人雷进莹审核人批准人受控状态2009 年月日发布 2009 年月日实施洛阳三隆安装检修有限公司1 本作业指导书适用范围适用于MTL厂家中需要组态的安全栅的组态下装及校验，主要针对安全栅中的温度变送器，即温度转变成4-20MA。

2 本作业的目的为规范正确的MTL安全栅组态校验的步骤，保证作业过程的安全3 人员资格、人员数量及职责分工3.1操作人须持有三隆公司发给的《安全技术操作合格证》。

操作人须具有一年以上现场仪表施工维护工作经验。

要求作业人员2人，1人作业1人监护。

3.2职责分工3.2.1车间技术组是本作业指导书的主管部门，负责对作业的技术指导、监督、检查。

3.2.2各班组在作业过程中应严格执行操作技术要求及相应安全生产禁令。

4 工器具准备及要求4.1仪表工具2套、笔记本一台、MTL通讯适配器一个，万用表一台。

4.2笔记本内已经安装了MTL安全栅组态程序和适配器驱动程序。

5 着装要求：需正确佩戴安全帽、防护眼镜、劳保着装。

6 作业前检查项目6.1检查接线是否正确。

6.2检查安全栅电源是否正常。

7 技术要求和技术要点7.1在修改下装过程中必须断开连接之后，才能拔下适配器。

7.2所有的密码都是MTL。

8 作业方法和步骤8.1联系工艺规范填写<三隆公司仪表专业日常作业许可证>。

8.2将此安全栅对应的仪表投至手动或校验位。

8.3连接编程器8.3.1将笔记本打开，并把适配器与笔记本连好。

8.3.2将适配器的另外一端与安全栅连接。

8.4安装程序(如果已经安装忽略此步骤)8.4.1 打开光盘，安装组态程序PCS45，比如Pcs45V2p03.exe；8.4.2把适配器与笔记本U口相连，安装驱动程序，此程序在Driver文件夹下；8.5组态8.5.1打开程序“PCS45 Configuration software”。

8.5.2点击connection→establish,与安全栅连接上。

mtl5074安全栅中文说明书1.软件下载：从MTL网站上下载两个软件---PC5074软件和USB 驱动软件2.首先安装PC5074软件，安装完毕，将PC5074USB电缆的USB 口插到电脑上，根据提示安装Driver 驱动软件(不要直接打开文件夹安装)。

3.检查安全栅供电电源是否正常, 确认无误后上电。

将PCS45USB 电缆的另一端插入温变安全栅面板上的插孔。

注意电缆由两段组成, 末端的小段电缆是用来组态MTL3073, MTL4073, MTL5074, 移除该段电缆后的主电缆是用来组态。

4.打开文件后输入密码：MTL5.选择option 菜单中的serial port ，设定为PCL45USB。

6.选择connection 中的Establish ，开始建立与设备的联接。

7.在Device Data菜单下选择Basic config.,可设置相应的位号，描述，日期，一般情况下该项目可以不需设置。

8.在Device Data菜单下选择Input config.，设置输入类型(Input type)、温度单位（Process units）、是否要线性化(Linearisation)、是否需要冷端补偿（Cold Junction compensation）。

当选用热电偶时，冷端补偿需选ON。

线性化通常选ON。

按Accept 按钮写入设备。

9.在Device Data菜单下选择Output config.，设置输出类型。

主要设置4mA点和20mA点对应的零点和量程温度值。

阻尼时间常数（Dampingtime constant）和平滑时间(Smoothing timeconstant)常数一般情况下默认。

如果需要设置报警点，则选择Trip, 在Trip value栏中输入报警值（百分数）, 滞后时间Hysteresis默认。

滤波频率和冷端故障及开路报警依DCS的习惯及用户希望的状态设定。

按Accept 按钮写入设备。

mtl安全栅
MTL安全栅（MTL Safety Barrier）是一种用于防爆电气设备
的安全措施，可确保在爆炸危险环境中使用电气设备时的安全性。

MTL安全栅的主要功能是将非安全信号（非防爆区域）转换
为安全信号（防爆区域），从而保护设备和人员免受爆炸和火灾的威胁。

它可以用于防爆区域的仪表、开关、传感器等设备的安全隔离和防护。

MTL安全栅的工作原理是通过使用阻挡电流的方式，将输入
信号转换为安全的输出信号。

它通过限制电流和电压的传输，防止火花或电弧的形成，从而降低了爆炸的风险。

MTL安全栅一般由两个部分组成：输入模块和输出模块。

输
入模块将非安全信号输入，输出模块将转换后的安全信号输出。

这两个模块之间通过隔离电路实现电流和电压的隔离，并确保在非安全区域的故障不会传导到防爆区域。

MTL安全栅具有多种特点和优势，如可靠性高、安装简便、
体积小等。

它能够适应各种恶劣环境，如湿度、温度、振动等，并具有一定的耐腐蚀性能。

另外，MTL安全栅还能够进行自
我监测和故障检测，以确保设备的正常运行和安全性。

总之，MTL安全栅是一种重要的防爆电气设备，它能够有效
地保护设备和人员免受爆炸和火灾的威胁。

在危险环境中使用
MTL安全栅可以提高工作安全性和生产效率，为工业生产提供保障。