dd专业英语

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1.1 Explain why modern process engineering is the basis for an advanced economy.The life-blood of any individual product-producing enterprise is the continual introduction of products or product improvements at competitive prices. Without this effort ,enterprise will stagnate and ultimately fail.1.2 What broad areas of study are involved in effective process engineering?There are three broads: 1.Properties and behavior of materials.2.Basic, secondary, finishing, and assembly processes.3.Integration and quality control of manufacturing processes.1.3 What four classification of material are used in the manufacturing of hard products?Metal, plastics, ceramics, and composites1.4 What recent improvement have the Japanese introduced in marking of steel?Including continuous casting, electrogalvanizing, and thermomechanical control processing.1.5 What costs are included in indirect costs?overhead or burden, and tool expanse.1.6 Why is it that efficient shops often have a high indirect cost?Because of the following indirect cost increments: power consumed by the facilities, depreciation of the facilities, proportion of line supervision allocated to the facilities, and small tool and/ or perishable tools and supplies regularly consumed by the facility.1.10 What 12 considerations should the engineer consider when conducting an operations analysis for the purpose of the cost reduction?1. Reduce the number of parts, thus simplifying the design.2. Reduce the number of operations by making the machining, joining, and assembly easier.3. Liberalize the tolerances and specifications without deteriorating the quality of the parts.4. Utilize a material that enhances the quality and/ or reduces the cost and/ or improves the appearance.5. Utilize material more economically.6.Mechanize manual operations.7. Automate mechanized operations.8. Utilize robotic instead of manual control.9. Utilize a machining center rather than several independent machining, joining, and assembly work stations.10. Operate all work center and/ or stations more efficiently through the application of sensors and/ or programmable controllers.11. Design tooling to utilize the full capacity of the facilities.12. Introduce more productive and/ or efficient tooling.1.11 Explain how the distribution of overhead as a percentage of direct labor can introduce problems with the typical line supervisor.Over the less labor ,he must spread the additional cost of maintenance, which vary according to actual number of parts handled per unit of time rather than direct labor hours.1.12 Explain the relationship between assets, liabilities, and net worth.Assets= liabilities+ net worth1.13 A sale is a credit to the sales account and a debit to the accounts receivable account in a typical job cost system.2.2 Why is a designer or production engineer interested in the properties of materials?The designer or production engineer is able to choose the proper material for a given design more quickly and wisely.2.3 Would a designer and a production engineer be equally interested in the same properties of a material to be used, for example, in an electric motor frame? Explain your answer.Yes。

The same design engineer put forward properties of material according to the user’s requir ement and the production engineer should manage to meet these items. 2.4 What is the difference between the structure-sensitive and structure-insensitive properties of a material?The structure-insensitive properties include the traditional physical properties; electrical and thermal conductivity, specific heat, density, and magnetic and optical properties. The structure-sensitive properties include the tensile and yield strength, hardness, and impact, creep, and fatigue resistance. The structure-sensitive properties depend on the arrangement of the atoms in the crystal lattice and on any imperfections in that arrangement, whereas the physical properties (structure-insensitive) depend primarily on the relative excess of deficiency of the electrons that establish structural bonds and upon their availability and mobility.2.5 Give several distinguishing characteristics of the four major classes of solid materials.(1)metals: electrical and thermal conductivity (2)polymers: thermal insulator(3)ceramics: wear resistance(4)composites: universal property2.6 What are three general groupings that can be used in the four major classes of solid materials?First, atomic structure, electronic configuration, bonding force, and the arrangement of the aggregations of atoms; second, the physical aspect of material; third, their macroscopic properties.2.8 What is the basic factor that affects the value of the heat capacity of a solid?Amplitude of oscillation of the particles about their centers of equilibrium.2.10 What is the specific heat of a substance?Answer: the specific heat of a substance is the ration of its heat capacity to the heat capacity of water; it is a dimensionless quantity.2.14 Make a sketch of the stress-strain diagram of a typical “engineering thermoplastic”.2.15 What is the relationship between true strain (ε) and engineering strain (e)? ln e+1ε=();2.18 At what point will the compression stress-strain curve diverge from the tensile stress-strain curve?Yield point2.22 How do fatigue tests aid the design engineer?The fatigue strength or endurance limit of a material should be used for the design parts subjected to repeated alternating stresses over an extended period of time.2.25 In a production design, what are the principal advantages of thermosets and thermoplastics compared to metals?1. Di-electric strength.2.High-resistively.3.Specific weight low.4.High Co-efficient thermal expansion.2.26 What is the value of “shot peening” a particular part?“shot peening” usually improve fatigue properties.2.27 What are the major advantages of ferrous alloys compared with plastic and other metallic alloys?1.High thermal and electrical conductivity.2.High useful temperature range.3.High ultimate tensile strength.4.High modulus of elasticity.5.High hardness.6.High yield strength.2.28 What material is strongest on a strength-to-weight basis?Carbon fiber.2.29 How does cost affect the choice which material to use for a given situation?The costs of engineering materials are in a constant state of flux. Three components may be recognized: first, the general price changes that follow the ebb and flow of the national economy; second, the supply-and-demand effect on the price of some metals, specifically copper and nickel; and finally, the effect of rising production capacity and strong competition, as found in the polymer industry since the 1950s. In general the polymers have dropped in price in the past decade, whereas the cost of all metals but aluminum had increased. Inflation had led to increasing prices.16.1 Automated process planning in order to be implemented will have proved cost-effective. List the economic benefits, item by item, that can be derived from automated planning.1. It can reduce the skill required of a planner.2.It can reduce the process planning time.3.It can reduce both process planning and manufacturing cost.4.It can create more consistent plans.5.It can produce more accurate plans.6.It can increase productivity.16.3 What are some of the advantage of a generative as opposed to a variant planning system?1. It can generate consistent process plans rapidly.2.New components can be planned as easily as existing components.3.It can potentially be interfaced with an automated manufacturing facility to provide detailed up-to-date control information.17.1 briefly describe the benefits of using CAD, of using CAM, and of using CAD/CAMCAD:A reduction in design time Improved product designImproved information access Manufacturing data creationCAD/CAMThis approach will reduce planning time for FMS parts by more than 95% 17.2 what are the basic function that a designer must perform?how can these functions be assisted using a CAD system?Geometric modeling engineering analysis data storage and retrieval automated drafting17.3 what is a Geometric model?what is its role in CAD?how does engineering analysis interface with the geometric model?The geometric model that a designer creates represents the basic geometry of the object being modeled.In CAD,the computer's internal representation of the system is usually referred to as the geometric model.The mouse or light penPROBLEMS1.2 解:①break-even point : 2775.162650010000=++x, x=3561(件) ②profit : 27-(16.75+16.75×50﹪)=1.875(美元)③new selling price : y= 21.35+(27-16.75)=31.6(美元)1.3解:Plan ①The total costs :2000000-200000=1800000New profit :4500001800000)9.0(25.12000000=-⨯⨯⨯a aPlan ②2000000-1800000×(1-0.25)=650000So plan ② is better.2.2解: ①2.0)2505.0(22===ππr A 5850011700===A A F y y σ ②5000065.06500max ===AA F f F σ ③509.022018.30=-=∆=l l e F 41.0509.1ln )1ln(==+=F F e εF F F N σεσσ41.0=⋅=④0ln ln ln σεσ+=t m⑤{00ln ln ln ln ln ln σεσσεσ=+=+F F N N m m 由N y e E ⋅=σ得 028.0101.2585006=⨯==E e yN σ 028.0028.1ln )1ln(==+=N N e ε,代入方程组得 m=-0.332.5The creep rate of Inconel X at 1500h =slope of (b)(c)(d)=0.001692000)]-4.5)/(4000-(6.8200)-2.3)/(2000-1/2[(4.5=+ 2.7(a)断裂载荷70f f011010100000A P =⨯⨯=⨯=σ (b)0l l e f ∆=①A l A l ∙=∙00②l l l ∆+=0③得%2.011100=+-=-=Φfe A A A(c)J E f f 50000002.010105.21000005.21010=⨯⨯⨯⨯=⨯⨯⨯⨯=εε 16.116.1 1) face/back face planning , planer2) Edges rough milling miller/milling machine3) Holes drilling multi-drill machine4) 4 small holes broaching broaching machine5) Big hole bore {rough boring finishing boring} boring machine6) edges finishing milling miller16.215594.0*628.0*15005.0*250*12121ππππ====d l d l Vf d l T m 27594.0*628.0*7.2005.0*45*12122ππππ====d l d l Vf d l T m Baiting ——Lathing the both faces of the axis ——Lathing the cylindrical。