旋转喷射搅拌器安装使用说明书

Con -Tech MixerInstallation / Configuration ManualT110C Transmitter R160 Receiver#74-1833 Coast Meridian Road, Port Coquitlam, BC, Canada • V3C 6G5Ph# (604) 944-9247 • Fax# (604) 944-9267April 20, 2017DM -R160-0636ARevision 4System Overview (3)Features (3)T110C Dimensions and Controls (3)Installing the Receiver (4)Special Functions (5)Installation Considerations (5)Power the Transmitter (6)Test the Transmitter / Receiver Link (6)Download ID Code (7)Diagnostics—T110C Transmitter (9)Diagnostics—R160 Receiver (10)Troubleshooting Guide (11)CC DOCK™ intelligent Charging System (15)Parts & Accessories (15)Specifications (15)Warranty Information (20)NOTE: These instructions are intended only for installing and operating the remote control equipment described here. This is not a complete Operator’s Manual. For complete operating instructions, please read the Operator’s Manual appropriate for yourparticular machine.READ ALL INSTRUCTIONSCAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the us-er's authority to operate the equipment.Failure to follow the SAFETY PRECAUTIONS may result in radio equipment failure and serious personal injury InstallationPROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, the radio must be disconnected from powerUSE PROPER WIRING. Loose or frayed wires can cause system failure, intermittent operation, machine damage, etc. DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in excess of 158° F (70° C)Personal SafetyMAKE SURE MACHINERY AND SURROUNDING AREA IS CLEAR BEFORE OPERATING. Do not activate the remote system unless it is safe to do so.TURN OFF THE RECEIVER POWER BEFORE WORKING ON MACHINERY. Always disconnect the remote system before doing any maintenance to prevent accidental operation of the machineCareKEEP DRY. Do not clean the transmitter / receiver under high pressure. If water or other liquids get inside the transmit-ter battery or receiver compartment, immediately dry the unit. Remove the case and let the unit air dryCLEAN THE UNIT AFTER OPERATION. Remove any mud, dirt, concrete, etc. from the unit to prevent clogging of but-tons, switches, etc. by using a damp cloth.Maintenance / WeldingDISCONNECT THE RADIO RECEIVER BEFORE WELDING on the machine the receiver is connected to. Failure to disconnect will result in the destruction of the radio receiver.The T110C / R160 is a portable, long range, programmable radio remote control system. Designed as a compact and easy -to -use product, this system puts complete control of your machine where it’s needed most, with the operator. It’s robust, easy to install and has complete self -diagnostics. This system can be a simple cable replacement or add intelli-gence to make it a total control package. It’s a radio, a PLC and a valve driver all in one.The T110C / R160 system uses Frequency Hopping Spread Spectrum (FHSS) technology. FHSS devices concentrate their full power into a very narrow signal that randomly hops from frequency to frequency within a designated band. This transmission pattern, along with CRC -16 error -checking techniques, enables our industrially hardened FHSS signals to overcome interference that commonly affects licensed radiosThe R160 receiver is designed to be powered from a 12VDC or 24VDC system. It features 19 solid state, high -side driver input / output controls and a reliable E -Stop control.The T110C comes with 4 to 10 buttons to provide the user flexibility to control the functions they need. The transmitter uses regular alkaline AA batteries and is also iQ ready™. When used with the iQ DOCK™, the T110C can use and re-charge NiMH or Lithium rechargeable AA batteries. Each T110C transmitter uses a unique ID code to ensure that no two systems will conflict at a job site.FeaturesFCC, ISC, CE approved iQ ready™ License free1200footrange@900MHz(*************) Hand held / weatherproof / ergonomic Simple “wire -and -use” installation Resilient to impact and shockAvailable in both 900 MHz and 2.4 GHzAvailable with optional E -Stop for ensured operator safety Factory configurable for all custom applications.T110C TransmitterR160 ReceiverT110C Dimensions and Controls5.8”Battery Low LEDFunction ButtonsPower ON ButtonSHIFT Button when unit is onPower OFF ButtonR160 Dimensions5.13”Connector Pin Assignments Connectors as seen from under the receiverPin Outputs: 19 solid state, high -side driver outputs, 5A max. per pin and 7A max per bank, total combined current 15AInputs: All output pins can be factory configured as inputs. Input pins should be connected to a current limiting (fused) sourceNOTE 1—During E-Stop, toggling the input (OFF - ON - OFF) to battery and back off will toggle the state of the latched output. Each cycle of the input will toggle the output state (off to on and on to off). When a link is established pressing the transmitter button or toggling the input will change the state of the output.The state of the receiver outputs on Hopper Up/Down and Chute Lock/Unlock will be maintained in the event of a remote E-Stop or loss of link. The Drum Start/Stop will be in the STOP (Output ON) state on Power up and after an E-Stop or loss of link.NOTE 2—The Throttle Voltage Outputs are interlocked momentary outputs that will switch to the voltage level supplied on the Throttle Voltage Input when the corresponding button is pressed.NOTE: The FCC and ISC require that the antenna be restricted to that supplied by the manufacturer and approved for use with this product. An op-tional 0dB coax wire antenna may be supplied. For other antenna options, please contact Eaton WirelessMounting and InstallationThe receiver can be mounted by fastening two ¼” bolts through the two mounting holes in the unit’s enclosure. When mounting, ensure that the receiver is oriented so that the text is reading right and the connector is “down”.When selecting a mounting point for the receiver, it is recommended that the location require only a minimal length of wir-ing to connect it to the control panel, that it will be in a visible area where it has good exposure to the operator and that it is mounted on a surface that is protected from the weather and sustains minimal vibration. It is also recommended that the receiver have the best possible line of sight with the transmitter for maximum operating range.Power Connections and WiringWhenever a power connection is made to an electronic device, it is a good practice to make both the Power (+) and Ground (-) connections directly to the Battery and avoid connecting the power from the charging side of existing wiring or making use of existing "ACC" or other peripheral connection points.Make sure that wire of sufficient gauge and insulator type is used when connecting the outputs of the receiver to the con-trol panel. Observe any component manufacturer's instructions and recommendations for proper integration of their prod-uct. This includes the power ratings and requirements of such components as relays, valves, solenoids, etc.Be sure to test each of the outputs with a multi-meter prior to connecting the outputs to your end devices. This will ensure that each output has been programmed to operate in the manner required by each end device.Filtering and Noise SuppressionWhenever a solenoid or electromagnetic switch is controlled by the receiver, it is a good practice to install a Diode across its terminals to ensure that surges and spikes do not continue back into the circuit. Appropriate 36V Bi-directional Diodes1. Install BatteriesRemove the battery cover on the back of the transmitter using a slotted screwdriver and insert 4 "AA" alkaline batteries. When purchased with the iQ DOCK™, insert either NiCad or NiMH (recommended) rechargeable AA batteries. Orientation of the batteries is em-bossed inside the battery housing.2. Turn on the TransmitterRefer to the Light Legend below for diagram details.T110C Battery HousingIf the transmitter's (Active) light does not flash, check the battery orientation.To turn off the transmitter, press the Power [OFF] button.1. Press Power [ON]The System is now ready for use.If the receiver's (Link) light does not become GREEN follow the steps under Download ID Code .1. Power R160Follow these steps to ensure that there is a radio link between the transmitter and receiver. Refer to the Light Legend below for diagram detailsNOTE: For operation at temperatures below –10° C lithium batteries are recommended. Low tem-peratures reduce battery performance for both alkaline and lithium types. Refer to the battery manu-facturer’s specifications for detailed information on low temperature performance.WARNING: do not install batteries backwards, charge, put in fire, or mix with other battery types. May explode or leak causing injury. Replace all batteries at the same time as a complete set and do not mix and match battery types.NOTE: Prior to inserting the batteries into the remote, apply grease (provided packet - Dow Corning111 Valve Lubricant & Sealant) to the battery contacts. Due to the harsh conditions these remotes operate in and the long term use of the rechargeable batteries, the grease protects the batteries and contacts from corrosion.Follow these steps to download the transmitter’s unique ID Code into the receiver. This will allow the receiver to estab-lish a radio link with a specific transmitter. Refer to Troubleshooting Chart #4 for Tips and ConsiderationsNOTE: It is necessary to download the ID Code when replacing either the transmitter or the receiver.A. Supply power to the receiver. The (E -Stop) light and the (Link) light will come on RED and the (Status) light will come on GREEN3. Power T110C into ConfigurationA. Press and Hold Power [OFF]B. Press and Hold Power [ON]C. Release Power [OFF] buttonD. Release Power [ON] buttonA.B.C.D.2. Power R160A.The cap is held on by two plastic tabs at opposing sides, which can be unlatched as shown using a screwdriver. Once the cap is free, the R160 can slide open.Use a small slotted screwdriver to press the Side Tabs inward.1. Opening the R160 CaseNOTE: If left idle in Setup Mode for over 30 seconds, the receiver will time out. The (Link) light and (Status) light will flash RED rapidly. To return to Setup Mode, repeat step 4.A. Press & hold [Setup] button until (Status) light goes from slow flash to fast flashB. Release [Setup] button. (Status) light goes to solid GREEN, (Link) light turns off4. Put R160 into Setup ModeA.A. Press Power [ON] button to send code5. Send CodeOnce the ID Code has been downloaded, the RED (Battery) light and the YELLOW (Active) light on the transmitter will go out. The (Link) light on the receiver will change from GREEN to RED.NOTE: When replacing the receiver cover, ensure the cover snaps completely into place to create a weather proof seal around the base of the receiver.NOTE: When downloading a new ID to a receiver, a safety feature requires that the transmitter be in close proximity to the receiver. This will pre-vent a transmitter from accidentally reprogramming a different receiver in the area.Normal OperationTrouble IndicatorsNote: In some cases, the indicator lights will be different depending on whether the transmitter is on or off. Please note the transmitter status in the “Description” column for each case.Test the Receiver—R160Test the Transmitter—T110C1 324 ONTesting the Transmitter / Receiver CommunicationConsiderations when Downloading the IDPotential downloading issuesIf testing of the receiver and transmitter both show the system as working (Chart 1 & 2), then the transmitter and receiver will both go into Download/Configuration mode.Possible issues could arise during Step 4, the download phase of reprogramming. In this case there are 2 symptoms to look for:1.The Link light on the receiver will not turn GREEN when the power switch is toggled on the transmitter to download2.The receiver will “time out” indicating that it didn’t receive a signal from the transmitter within the 30 seconds fromthe time the receiver was put into Setup Mode.If all indications appear normal during the download phase, test the link by turning on the transmitter (note: the transmit-ter shuts off after transmitting the ID code in Step 4)1.If the Link light on the receiver doesn’t turn GREEN, the receiver didn’t receive all of the information that was sentfrom the transmitter.Possible Solutions1.Try the Downloading steps again2.If this doesn’t correct the problem, send both the transmitter and receiver in for service.Note: you could try to determine whether the fault lies with the transmitter or receiver by completing the Reprogram-ming procedure with a different transmitter. If this step works, then the fault lies with the original transmitter. If not, the fault may lie with the receiver.!!Caution!!Note: Before attempting reprogramming with another transmitter, understand thatreprogramming the receiver with another transmitter, could result in two receiverson the job site responding to the one transmitter. If the original transmitter wassent in for repair, disconnect the receiver (disconnect connector A) to continue us-ing the machine without remote capability and without fear of inadvertently operat-ing the machine with the other transmitter.Connector AReprogramming Tips:1.Be patient and deliberate when pressing the Power and E-Stop buttons in the correct order during power up in Con-figuration modee a pointy instrument to depress the Setup button on the receiver (i.e. a pen) as the button is relatively small3.Follow each step as laid out in the procedure4.Never lay the receiver circuit board down on anything metallic (there are contact points on the back which could con-tact the metal and damage the receiver)CC DOCK™ 110The EATON CC DOCK™ is a new advanced charging accessory for the T110C transmitter. The CC DOCK™ is a reliable battery charging solution that offers:∙ Elimination of battery contacts and associated contact problems ∙ Use of NiMH, NiCad or Alkaline batteries∙ A 30 minute battery charge, providing enough power for 8 hours of use∙ Continued transmitter operation from the CC DOCK™ at times when batteries are not available or have failed∙ Convenient storage for the transmitter when it is not in use∙ Vehicle battery protection (the CC DOCK™ will switch to low -power mode should the vehicle battery run below 10V)∙Optional alarm indicating when the transmitter is not in the CC DOCK™ & vehicle is set in motion1. Mount the CC DOCK™ in a conven-ient location that has access to battery and ground connections.2. The mounting template here shows thelocation of the mounting and wire ac-cess holes. Remove the charger top from the base to get access to the mounting holes and electrical terminals inside the charger. The two Phillips screws in the front of the charger attach the charger top to the base.NOTE: It is preferable to mount the CCDOCK™ in a location that is out of direct sun-light. Extreme heat will prevent proper charg-ing capability and impact battery performance. If the temperature of the system passes +50° C (122° F) the CC DOCK™ will stop charging.CC DOCK™ Mounting Template3. Use standard 1/4" spade lug terminals on the end of the wires to make the connection. Once the CC DOCK™ base is mountedand the electrical connections are made, re -attach the charger top.4. The unit is fused internally with an 1.2 Amp PTC fuse but it is recommended that a secondary 1.5—3 Amp fuse be installed in -line with the Power -Battery wire.T110C Transmitter & CC DOCK™ Indicators - Controls1. Install BatteriesRemove the battery cover on the back of the transmitter using a slotted screwdriver and insert 4 "AA" Nickel Metal Hydride (NiMH) batteries. Orientation of the batteries is embossed inside the battery housing. (The CC DOCK™ can charge NiCad batteries or shut off if Alkalines are inserted)NOTE: Prior to inserting the batteries into the remote, apply grease (provided packet - Dow Corning 111 Valve Lubricant & Sealant) to the battery contacts. Due to the harsh conditions these remotes operate in and the long term use of the rechargeable batteries, the grease protects the batteries and contacts from corrosion.T110C Battery Hous-ingNOTE: the following indicator lights will be displayed on the CC DOCK™NOTE: should the batteries need charging during a job, 15 minutes of charging will provide about 3-4 hours of operation, 1 hour of charging should provide approximately 12-16 hours of operation.NOTE: that fully charging discharged batteries will take approximately 4-6 hours (NiMH) or 1-2 hours (NiCad) at 25° C (75° F).2. Charge BatteriesPlace the transmitter on the CC DOCK™. The CC DOCK™ should detect the transmitter and start charging. The (Battery) light on the transmitter will slow flash YELLOW. Fully charge the batteries for 8 hours or until the (Battery) light on the transmitter turns solid YELLOW. The charging time may be longer in hot or cold temperature extremes. The (Status) light will be solid GREEN when charging.A. CC DOCK™ detects the transmit-ter and the batteries are chargingB. Batteries are fully chargedA. B.Tips for best performance:1. The system was designed to work best with NiMH batteries. Regular alkaline batteries and NiCad batteries will work, however, system performance may not meet all specifications. Remember to apply grease to the battery contacts each time a new set of rechargeable batteries are inserted.2. Remove the transmitter case before placing the transmitter on the CC DOCK™. Leaving the case on, will greatly diminish the charging capability of the CC DOCK™.3. Charge the batteries at the end of every shift. Temperature extremes (freezing and hot temperatures) will diminish battery perfor-mance, therefore, keep the batteries as fully charged as possible at all times to maximize operation time.WARNING: Do not install batteries backwards, put in fire, or mix with other battery types. Batteries may explode or leak causing injury.Replace all batteries at the same time as a complete set.CC DOCK™ 110 SpecificationsNOTE: The T110C is the transmitter designed to be compatible with the CC DOCK’s intelligent charging system. To deter-mine which T110 model you have, refer to the embossed model number located next to the battery cover on the back of the transmitter or look for the CC ready™ logo located on the transmitter.NOTE: the following indicator lights will be displayed on the transmitter while mounted on the CC DOCK™Please refer to the system manual for transmitter operation, receiver installation, warnings and caution details.Batteries B0014 4 x Nickel -Metal Hydride (NiMH) Fuse F003936V Bi -directional, Bussman ATC -15 Belt Clip AKIT -2428-03 Belt clip for the T110C transmitter MagnetsAKIT -2428-01 see illustration below Bipolar Diode Kit AKIT -2492-01 Motorola P6KE36CA iQ DOCK™Call Eatonsee illustration belowR160 Output Cable ACAB -2493-01 Generic Output Cable - see illustration belowConnector Kit AKIT -2337-01 Includes Deutsch socket connectors, wedges, pins and sealing plugs Keypad Label T110CFLBL -1726-25Generic Line Pump LabelsBelt Clip Magnets R160 Output CableR160 ReceiverSize 5.1” x 4.7” x 1.4”(130mm x 119mm x 36mm)5.8" x 3.4" x 1.2" (147mm x 86mm x 30mm) Weight 0.65lbs (0.295kg).65 lbs (295g) incl. batteriesConstruction High impact plastic, weatherproof High impact, low temperature plastic, weatherproof Input Power +9V to 30VDC 4 Nickel -Metal Hydride (NiMH) Battery Life N/A160 hours (continuous use) OperatingTemperature Range -40F to 158F (-40C to 70C) -22 F to +140 F (-30 to +60 C) Outputs 3A (max) each (sourcing), 10A (max) each (combined) N/A Antenna InternalInternalApprovalsUSA - FCC part 15.247 Canada - ISC RSS 210 Issue 6, Sept. 2005 Europe – CE, EN 440 Australia - C -TickCC DOCK™。

搅拌机使用说明对从事设备管理、操作及维修人员来说是必读资料，这样不仅能有效的帮助你使用本机并达到最佳经济效益，而且还能避免机械损坏和意外事故的发生。

本说明书编制完全为维护用户之利益，所提出之内容包括警告事项，目的也在于此，藉此奉请用户详细阅读，认真实行。

说明书只是介绍主要的操作步骤，因而不能代替有丰富经验的操作人员。

目录一、概述 ------------------------------------------（4）二、主要技术性能------------------------------------------（4）三、主要结构原理------------------------------------------（5）1、上料系统---------------------------------------- （5）2、传动装置 ---------------------------------------- （7）3、搅拌罐及搅拌装置 ----------------------------------（7）4、轴端支承及密封装置-----------------------------------（8）4、供水系统------------------------------------- （9）6、卸料门装置 ------------------------------------（9）7、电气控制系统 -------------------------------------- （9）8、气路系统 ---------------------------------------- （10）四、安装和调试 ------------------------------------- （11）1、设备安装 ----------------------------------------（11）2、试运行前的检查和准备工作 ---------------------------（11）3、空载试运转 -----------------------------------------（12）4、重载试运转-----------------------------------------（12）五、操作使用及注意事项 ------------------------------------ （12）1 、操作程序 ------------------------------------ （13）2、每次使用前的检查内容-------------------------------- （13）3、使用后的维护保养------------------------------------ （14）4 、操作注意事项------------------------------------ （14）六、机器的维护和保养 -----------------------------------（14）1、每班使用前检查项目-----------------------------------（14）2、每班使用后的保养-----------------------------------（14）3、每周检查项目----------------------------------------（15）4、定期检查项目----------------------------------------（15）七、故障及排除方法-------------------------------------- （16）附表一机器润滑表-------------------------------------- （17）附表二各部位轴承表------------------------------------- （17）附表三易损件明细-------------------------------------- （18）附表四装箱清单 -------------------------------------- （19）附图电气原理图一、概述本产品设计开发和生产制作过程执行《IS09001：2000质量管理体系》标准、和中华人民共和国国家标准《GB/T9142—2000混凝土搅拌机》。

第1篇一、设备简介立式旋流搅拌器是一种高效、节能、环保的搅拌设备，广泛应用于化工、医药、食品、环保等行业。

其主要功能是通过高速旋转产生的离心力，使物料在搅拌筒内形成旋流，从而实现均匀搅拌。

二、操作规程1. 准备工作（1）检查设备外观，确保无损坏、无变形。

（2）检查设备连接部位，确保牢固可靠。

（3）检查电机、轴承等运动部件，确保运转正常。

（4）检查电源电压，确保符合设备要求。

2. 搅拌前准备（1）根据物料性质和搅拌要求，选择合适的搅拌器转速。

（2）将物料按顺序加入搅拌筒内，注意不要超过搅拌筒的最大容量。

（3）检查搅拌器旋转方向，确保与搅拌要求一致。

3. 启动搅拌器（1）启动电源，启动搅拌器。

（2）逐渐增加搅拌器转速，直至达到设定转速。

（3）观察搅拌器运行情况，确保搅拌均匀。

4. 搅拌过程中注意事项（1）定期检查搅拌器转速，确保稳定。

（2）观察搅拌器运行状态，如发现异常（如噪音增大、振动加剧等），立即停机检查。

（3）注意搅拌器运行过程中温度、压力等参数的变化，确保在安全范围内。

5. 停止搅拌（1）逐渐降低搅拌器转速至零。

（2）关闭电源，停止搅拌器运行。

（3）清理搅拌筒内残留物料，确保设备清洁。

6. 维护保养（1）定期检查设备各部件，确保无磨损、无松动。

（2）定期润滑轴承、齿轮等运动部件，延长设备使用寿命。

（3）定期检查电机、传动系统等，确保运转正常。

三、安全注意事项1. 操作人员必须熟悉设备性能和操作规程，确保安全操作。

2. 操作过程中，严禁将手、脚等身体部位伸入搅拌筒内。

3. 严禁超负荷运行搅拌器，避免设备损坏。

4. 严禁在设备运行过程中进行维修、保养等操作。

5. 操作完毕后，应将设备清理干净，确保设备卫生。

四、操作记录操作人员应详细记录设备运行情况，包括搅拌器转速、运行时间、物料种类、搅拌效果等，以便后续分析和改进。

通过以上操作规程，确保立式旋流搅拌器安全、高效、稳定地运行，为生产提供有力保障。

LM Series Spiral MixersATTENTION●New use or repair of this product must be performed by experts or by a qualified person or those who have gotten thelicence of installation, or those who are authorized by the manufacturer.●When performing installation or maintenance, please obey the following instructions carefully to ensure the safe useof this appliance.●Please keep this instruction manual for future reference, or hand it to next user.●Put off the package to make sure none of the parts is missing or damaged. If there is any doubt about the product,please do not use it. Consult experts.●Keep packaging material out of reach of the children to avoid accident (especially the plastic bag, screws, etc.)●This appliance could be only operated by the person who is familiar with the unit.●When not using the appliance or if the operator is absent, please turn off unit to avoid any accidental injury ordamage.●When it needs to be repaired, please ask expert and use original spare parts. It will be dangerous if you are notfollowing the above requirements.●This appliance is just for commercial use, not for any other use. Otherwise, it may be dangerous.●Do not rinse the equipment with water directly.●Clean stainless steel surfaces periodically with appropriate method to prevent any damage brought by oxidization orany other chemical interference.1.DESCRIPTIONThe LM spiral mixer is a new type of kneader. Both the dough arm and bowl are running, which raises the mixing speed and efficiency greatly. The machine is equipped with a protection cover that is easy to operate and safe. Overall, the machine is good looking, easily operable and very efficient, suitable for food preparation in hotels, restaurants, food processing factories and for material preparation in medicine making factories, chemical working facilities, etc.2. FOREWORDWe reserve the right to alter the design of this product without prior notice, while every effort is made to ensure this publication reflects the latest design.Technical specificationsModel Bowl capacity(L)Max flour capacity(kg)Mixing speed(r/min)Bowl speed(r/min)Voltage（V/Hz)Power(kw)Dimensions(mm)Weight(kg)LM2020820216110/600.75690x380x73070 LM30301220216220/ 60 1.5730x430x77090 LM40401620216220/60 2.2870x480x935127 LM50502020216220/60 2.2920x530x9351303.GENERAL INFORMATIONThe following instructions may not cover all details or variations of the equipment, nor cover every problem that one may encounter during installation or use. If additional information is required, please contact Eurodib.4. SAFETY INFORMATIONThe following procedures and instructions should always be carried out in order to prevent injuries. If the machine is not used as recommended, the operator will be responsible for his own safety and for the safety of other persons who may be involved.The information in this manual aims at assisting the operator to understand, maintain, and operate the mixer correctly. In order to prevent accidents, please ensure to read, understand and follow all precautions and warnings contained in this manual before installation or operating. To gain a clear understanding of your mixer, it is imperative to study this manual carefully.Rotating machinery and electricity are dangerous and may cause injuries if sufficient precautions are not taken prior to operating or servicing the mixer. Ensure that the power supply is not connected to the mixer and that it is isolated before starting to clean or service the machine. In certain troubleshooting situations, it may be necessary to operate the mixer. In such cases, extreme caution must be used. Only suitably qualified personnel must service the mixer.4.1 SAFETY GUIDELINESEnsure that sufficient precautions are observed when manually handling the mixer, particularly when moving the mixer into position or installation. Ensure to comply with manual handling regulations.•This appliance is only for commercial and not for domestic use.•The mixer is not intended for use by children.•While the machine is in operation, do not remove any cover.•When mixing products that develop dust, extreme care must be taken.•Exposure to dust (including flour) may be harmful to health and cause rhinitis (running nose), watery eyes and possibly occupational asthma.•If dust is a hazard, ensure that appropriate PPE (personal protective equipment) is used by operators, i.e., a mask. •All operators must be trained in the safe operation of the mixer and attachments.•This appliance is not to be used by anyone who with a lack of knowledge. Ensure that all operators have been appropriately trained.•This appliance is not intended to be used by those whose sensory, physical or mental capabilities prevent them from being able to operate it safely.•Ensure that the electrical supply has been isolated and the power cord disconnected before attempting to move or service the mixer.•Be aware of the start capacitor situated behind the rear motor cover. In normal circumstances this should discharge when the mixer is switched off. In case of doubt, discharge the capacitor following adequate safety precautions. •When accessing electrical components inside the mixer, be cautious of exposed conductors that could be 'live'. •Always have your mixer and attachments regularly serviced, that is at least twice a year, depending on the frequency of use.•Ensure that this manual is kept in an easily accessible place near the mixer for future reference.4.2. SAFETY INSTRUCTIONSA FULLY TRAINED AND COMPETENT PERSON MUST ONLY USE THE ATTACHMENT AND/OR MIXER.When manoeuvring or lifting a bowl and its contents with a total weight in excess of 500 kg, a bowl truck must be used. As far as reasonably possible, avoid tasks concerned with manual handling that involves a risk to health. This equipment should only be stored in or transported through an environment with an ambient temperature above 5°C and below 55°C. Note: The mixer must only be used to the purpose for which it was designed and in line with operating instructions.When mixing ingredients, care must be taken to avoid the inhalation of dust particles e.g. flour. Reference should be made to product supplier's data sheets to ensure adequate precautions and protections are taken.The following instructions must be observed when operating the mixer4.3. NEVER•Wear loose clothing that may become caught in the mixer while it is in operation.•Attempt to reach into the bowl while it is mixing.•Access rotating parts.•Use excessive force when operating which could affect the stability of the mixer.•Operate the mixer if parts are disassembled.•Override safety switches fitted to the mixer.•Open the guard to stop the machine.•Use the mixer in an unsafe condition.•Operate the mixer or attachment if a fault develops or if the mixer is unsafe.•Attempt to repair the appliance. A qualified technician must service the machine.•Clean the mixer with scouring powder or a scouring pad.•Clean aluminum agitators in a dishwasher.•Inhale mixing ingredient dust particles.4.4. ALWAYS•Use the mixer as intended and in line with the operating instructions.•Use the mixer in a well-lit area.•Stop the mixer before adding more ingredients.•Use the stop button to stop machine.•Disconnect the mains electricity supply before cleaning the mixer.•Clean the bowl, agitators and after use.•Clean the mixer using mild soap and water.•Clean the mixer daily.•Inspect the power cable and appliance regularly. If a fault is found, do not operate.Disconnect the main electricity supply before cleaning the mixer.4.5. LIABILITYInstallations and repairs which are not carried out by authorized technicians or the use of other than original spare parts, and any technical alterations to the machine, may affect the warranty set out in the standard conditions of saleATTENTION! DO NOT hose or pressure clean this appliance. It is vital to follow the cleaning procedures detailed later in5.Operation and Notes:•Place the machine on the horizontal floor, keep it stable, and maintain the environment in a suitable temperature.•Check whether the power supply corresponds to what the machine requires, and whether wires are connected properly.Warning: The machine must be grounded properly (the user’s power supply must come with a ground wire).•Check the protective cover.Open the cover and if the machine can’t be started, fix it so it can be startedA.Open the protective cover. Use suitable flour into the bowl every time (the capacity of the flour can’t exceed thedetermined maximum).B.Fill the bowl with water. Water weight is equal to 45%-50% of the required flour weight.C.Put down the protective cover and start the machine.D.When the dough has been kneaded (probably for 8 minutes), push stop button to stop the machine. Open the protective cover and take out the dough.E.When the machine is working, it is forbidden to put one’s hands or a hard object into the bowl and taking out the dough with one’s hands is dangerous.F.During working, do not clean, oil or lubricate the machine.6. MAINTENANCEImportant: All machine work should be carried out after having unplugged the machine.During service and maintenance, the motor and parts should be dismounted gradually. The machine should be cleaned and chains and bearings should be lubricated regularly.Advice:A.After each use, clean the machine carefully. Make sure to keep the machine clear and to pour lubricating oil intoB.Do not start the machine repeatedly to prolong the machine’s life time. The continuous running time should not be too long.C.Lubricate chains and main moving parts about once a mouth.D.Check belt and chain tension about once every six months.E.Check the electric circuit about once a year.Trouble shooting:Trouble SolutionThe machine cannot start 1.Electric connections are loose.2.The protection cover is not close.Safety switch does not work 1.Open the cover, and check if the press plate of safety switch is loose.2. Check the electric circuit of safety switch.The machine temperature is too high 1.Working time is too long.2.Check if the supply voltage is lacking.3.Overload or machine running is wrong.Low efficiency 1.Something is wrong with the machine.2.Transmission parts are worn off excessively.3.Something is wrong with the motor.4.Belt and chains are loose. The belt and chains must be tightened orreplaced.7. INSTALLATIONA qualified person must install this machine in accordance with current regulations.7.1. UNPACKING AND HANDLINGWherever possible, the mixer should be transported to the installation position inside its packaging to avoid any damage. Do not use a sharp knife to open the box to prevent damaging the machine. Upon the first inspection, check for any possible shipping damages. If any damage is found, save the packaging material and contact us.Caution: The mixer is heavy and must be correctly handled and lifted to avoid personal injuries.When the machine is in the vicinity of its final position, remove from the transportation pallet. The machine is fastened to the pallet with four retaining bolts reaching into threaded feet of the base. Care must be taken during this operation to ensure:•All required safety measures are taken to ensure correct lifting and handling to avoid risk of injury, which may be through dropping, falling or tilting.7.2. LOCATIONThe mixer is not suitable for outdoor installation and must not be installed where a water jet could be used for cleaning. The mixer must only be operated by trained staff and must be installed in an area where the use and maintenance are restricted to trained personnel.Ensure that the mixer is at a height with the bowl handles approximately between knuckle and elbow height. This will reduce the need to bend at waist level.Select a suitable flat level surface that can support the weight of the mixer and bowl contents when full. It is recommended to secure the mixer in position. Ensure the table, stand or work surface is firmly fixed to the floor. The appliance must be restrained to prevent any movement during use.Ensure that there is sufficient space around the mixer to ensure the safe operation. Servicing may also become an issue if there is a greatly reduced clearance. For this reason, ensure that service access on the top, side and rear of the mixer are clear.7.3. ELECTRICAL INSTALLATION.The electrical installation of the mixer must comply with the local or national electricity board regulations.A competent person must carry out the electrical installation. Ensure that the electrical supply agrees with machine specifications prior to connecting it.The mixer is a Class l appliance, since the protection against electric shock does not rely solely on basic insulation. An external electrical isolator and MCB/fuses (both supplied by others) must be fitted to the incoming electrical supply of the mixer. In addition, a 35 mA residual current device is strongly recommended to provide extra protection.“This appliance should be connected to a supply source with an impedance value Zsys less than (0.05+j0.03) Ω.If the supply cord is damaged, it must be replaced with a special cord or assembly available from the manufacturer or its service agent.”LM20, LM30, LM40, LM50 Circuits (Single Phase)Code Name Qty.M Motor1KM Contactor1SB1Emergency Stop button1SB2Start Button with light1SQ Journey Switch1KT Timer1LM30A, LM40A, LM50A Circuits (Three Phase)Code Name Qty.M Motor1KM Contactor1SB1Emergency stop button1SB2Start button with light1SQ1Journey switch1SA1Omnipotent change switch18. MACHINE ILLUSTRATION:If you want to replace parts, you can give us the list of required parts by referring to the parts list below.LM20, LM30, LM30ANo.Part of part Qty.No.Part of part Qty.1LM20 30 -13Protective casing118LM20 30 -35Washer1 2LM20 30 -11Bowl119Switch1 3LM20 30 -10Bowl support120LM20 30 -09Top cover1 4LM20 30 -25Chain seat d25121Belt1 5LM20 30 -24Chain pulley 122LM20 30 -18Small belt pulley1 6GB1243.1-83Chain123GB281-64Bearing 12042 7LM20 30 -01Frame124LM20 30 -04Back cover1 8LM20 30 -19-2Dough arm125LM20 30 -33A Upper bearing seat1 9LM20 30 -19-1Shaft126LM20 30 -05Locking ring2 10LM20 30 -22Protective plate227LM20 30 -17Transmission shaft1 11LM20 30 -20A Center rod128LM20 30 :YSP711-4 B144LM30:YSP801-4B14Motor113GB1243.1-83Chain230LM20 30 -07Bottom plate1 14LM20 30 -41Chain pulley Z=18131LM20 30 -12Guiding wheel2 15LM20 30 -32Belt pulley seat132Rubber foot4 16LM20 30 -38Big belt pulley133LM20 30 -31Small pulley Z=201 17GB278-82Bearing 802042LM40, LM50, LM40A, LM50ACLEANING INSTRUCTIONS;1.Take off any remaining debris.- Use a nylon brush or a cloth towel to gently remove any piece of dough. 2.Wipe down to clean.- Use an approved detergent and water solution OR a vinegar and water solution to wipe down the bowl and hook. 3.Rinse down.- Use clean water and cloth to wipe down. 4. Sanitize.- Use approved sanitizers. F ollow manufacturer’s instructions exactly, be sure to wipe entire machine. 5. Air dry .********DO NOT**********-Use any types of bleach (hypo sodium chloride) -Fill with water/ hose down-Use steel wool/scrubber pads or anything abrasive.SERVICE AND WARRANTY:Please contact Eurodib: ******************* or 1-888-956-6866No. Part No. Name of part Qty. No.Part No. Name of part Qty.1 LM40 50 -35 Protective casing 1 18 LM40 50 -35 Washer 12 LM40 50 -25 Bowl 1 19Switch 1 3 LM40 50 -28 Bowl support 1 20 LM40 50 -09 Top cover 1 4 LM40 50 -27 Chain seat d25 1 21Belt1 5 LM40 50 -16 Chain pulley 1 22 LM40 50 -18 Small belt pulley 1 6 GB1243.1-83 Chain 1 23 GB281-64 Bearing 2 7 LM40 50 -02 Frame 1 24 LM40 50 -04 Back cover 1 8 LM40 50 -24 Dough arm 1 25 LM40 50 -37 Upper bearing seat 1 9 LM40 50 -19 Shaft1 26 LM40 50 -06 Locking ring2 10 LM40 50 -22 Protective plate 2 27 LM40 50 -05Transmission shaft1 11LM40 50 -23 Center rod128LM40/LM50 :YL1001L1-4-85 Motor112 GB1243.1-83 Big chain pulley Z=59 2 29 LM40 50 -38 Lower bearing seat 1 13 LM40 50 -17 Chain2 30 LM40 50 -39 Bottom plate 1 14 LM40 50 -13 Chain pulley Z=18 1 31 LM40 50 -21 Guiding wheel 2 15 LM40 50 -10 Belt pulley seat 1 32Rubber foot 4 16LM40 50-12Big belt pulley133LM40 50 -31Bottom chain pulley Z=19117GB278-82 Bearing 802042 34LM40 50 -29Tension chain pulley Z=19。

cascadecorporationCascade is a Registered Trademark of Cascade CorporationG-SeriesRotatorsManual Number 6073002-R76073002-R7i CONTENTSINTRODUCTIONThis manual provides installation instructions and periodic maintenance requirements for Cascade G-Series Rotators.In any communication about the attachment refer to the product catalog and serial numbers stamped on the nameplate, as shown. If the nameplate is missing, the numbers can be found stamped on the left frontside of the faceplate between the fork bars.IMPORTANT: All hoses, tubes and fittings on G-Series Rotators are JIC.NOTE: Specifications are shown in both US and (Metric) units. All fasteners have a torque value range of ±10% of stated value.Introduction i Special Definitions 1Recommended Hydraulic Supply 1Truck Requirements 2Installation 3Periodic Maintenance 13Nameplate1G-Series Rotators provide the best performance with one of the hydraulic supply arrangements shown. Refer to Cascade Hose and Cable Reel Selection Guide , Part No. 212199, to select the correct hose reel for the mast and truck. The hose and fitting requirements are:• ROTATE Function:30G–40G –No. 6 with .28 in. (7 mm) minimum ID 45G–160G –No. 8 with .40 in. (10 mm) minimum IDA RH or LH Single Internal Hose Reeving Group.ORB RH or LH THINLINE ™2-Port Hose Reel Group.ARECOMMENDED HYDRAULIC SUPPL YThe statements shown below appear throughout this manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work.Statements labeled IMPORTANT and NOTE are special information that is useful when servicing the attachment.CAUTION – A statement preceded by CAUTION is information that should be acted upon to prevent machine damage.IMPORTANT – A statement preceded by IMPORTANT is information that possesses special significance.NOTE – A statement preceded by NOTE is information that is handy to know and may make the job easier.BSPECIAL DEFINITIONSCAUTION: Rotate function supply circuit back pressure exceeding 35 bar (500 psi) can result in excessive oil heating, reduced attachmentperformance and shortened hydraulic system life. Check for restrictions such as numerous fittings and fitting/hose sizes less than No. 6 (30G-40G) or No. 8. (45G-160G).TRUCK REQUIREMENTSAuxiliary Valve Functions26073002-R736073002-R7cas c a d eC-675514-1CL0097.epsWARNING : Verify that the overhead hoist and chains or straps are rated for the weight of the attachment. Refer to nameplate for attachment weight.RR0824.ai2Unlock Quick-Change lower mounting hooks (if equipped)A Move hooks into unlocked position.B Reinstall pin in lower hole.1Attach overhead hoist, remove bolt-on lower hooksA Remove banding, set attachment upright on pallet.B Remove bolt-on lower mounting hooks(if equipped).AAApply Loctite 242 (blue) and tighten capscrews: CL II/III – 120 ft.-lbs. (165 Nm)ABPinLH lower HookNOTE: Guides can be reversed to change hook to carriage clearance. Refer to Step 7.GuideBC-Clamp.62 in. (16 mm) offset on topprovides maximum clearance.Use a third chain when equipped with forks4INSTALLATION USING RH 2-PORT THINLINE™HOSE REEL:INSTALLATION USING INTERNAL HOSEREEVING:Rotate CCW30G–40GRotate CCW Rotate CCW6073002-R7630G –A B CDINSTALLATION66073002-R7645G –160G Mount attachment on truck carriageA Center truck behind attachment.B Tilt forward and raise carriage into position.C Engage top mounting hooks with carriage.45G–160G – Make sure locator tab in left hook engages closest notch on top carriage bar. If attachment is not centered on carriage, a new locator notch must be ground into the upper carriage bar using the ITA dimensions shownbelow.DLift attachment 2 in. (5 cm) off pallet.45G –160GRC5636.epsCL II/III – 120 ft.-lbs. (165 Nm) CL IV – 235 ft.-lbs. (320 Nm)8Connect hoses to hose terminal fittings as shown in Step 386073002-R7Install stop block kit• Install stop blocks to the carriage upper baron the outward side of both hooks. If thecarriage is to narrow, weld the stop blocks on the inward side of the hooks. Preheat stop block and carriage bar weld area to 325° F (180° C).•Use AWS E7018 low hydrogen rod and weld a .25 in. (6 mm) fillet full length on three sides of each stop block.Stop Blockthree sidesthree sidesAlternatehooks.Cycle Rotation Function• With no load, cycle rotation function several times.• Check functions for operation in accordance with ANSI (ISO) standards.• Pick up a maximum load and rotate. Check for smoothness and normal rotation.•Check for leaks at hoses, fittings and rotator drive.10ROTATE(Driver's view)A Counterclockwise (CCW)B Clockwise (CW)Auxiliary Valve FunctionsINSTALLATION96073002-R711Fork Welding Preparation(forks without middle hook installed)A Clean all surfaces to be welded. Remove paint, oil, grease and other contaminants.B Position the middle hook using the dimensions shown. Mark the hook position on the fork.CTack the hook in four places with .25 in. (6 mm) long welds. Recheck dimensions.Rotator Model Hook Spacing Dimension'A'30G,40G, 45G, 55G 3.05 +.06 -0 in. (77.5 +1.0 -0 mm)65G 3.60 +.06 -0 in. (91.5 +1.0 -0 mm)80G 4.70 +.06 -0 in. (119.5 +1.5 -0 mm)100G 5.85 +.06 -0 in. (148.5 +1.5 -0 mm)130G 5.98 ± .03 in. (152.0 ± 0.8 mm)160G6.77 ± .03 in. (172.0 ± 0.8 mm)UpperINSTALLATION106073002-R712Fork Middle Hook Welding APreheat weld area (full fork width and 6 in.above and below hook) to 500° F (260° C) minimum, 600° F (315° C) maximum before welding. Maximum interpass temperature should not exceed 700° F (370° C).BFinish weld middle hook to fork. Apply welds in the hook weld prep areas using the lower hook as an example of the welds required. Note the 'B' no weld area. Use the following weld method:Attach ground clamp to the fork upright. Weld using FCAW (Flux Core Arc Welding). AWSwith 100% CO 2 or 75% Ar/ 25% CO 2 @ 30-45 CFH. Apply fillet and groove welds using stringer bead technique. Minimum weld pass width .25 in. (6.3 mm), maximum weld pass thickness .50 in. (12.5 mm). DCRP welding current, 230-300 amps, 29-31 volts. Travel speed 8-12 IPM. Completely remove slag between passes. Slow cool, by covering with insulating blanket, to 150° F (65° C).CD Clean weld area and repaint.HookHookHookRotator Model No-Weld Dimension'B'30G, 40G,45G, 55G .62 in.(16 mm)65G, 80G,100G .75 in.(19 mm)130G, 160G.89 in.(22 mm)Reference: S-22588, S-22566, S-22567, S-22927, S-23847, CWS 38, C P S 69.INSTALLATION13Install forksA Rotate the carriage to the horizontal position. Remove the fork keepers from the upper fork carriage bar.B Release the spring locks on top of the forks.C Slide the forks into position on the fork carriage bars.Make sure forks are rated for the loads being handled. Fork size chosen may reduce attachment rating (see next page).INSTALLATION126073002-R7CAUTION: Attachment and fork capacity are dependant on fork size. Shaded area indicates maximum rating fork size.136073002-R7PERIODIC MAINTENANCE30G-40GLeft SideEnd Cover Hole (level and fill hole)RotatorBall Race Grease Daily InspectionAt the beginning of each operational shift, complete the following inspections:• Check for loose or missing bolts, worn or damaged hoses, and hydraulic leaks.• Check that fork locking pins and end bar keepers are installed and functional.• Check decals and nameplate for legibility.• Check a sample of baseplate capscrews for proper torque value. See Technical Bulletin TB183 or Service Manual 6089468 (30G–40G) or Service Manual 6073955 (45G–160G) for checking and replacement procedures.• Check a sample of bearing capscrews for propertorque value. See Technical Bulletin TB183 or Service Manual 6089468 (30G–40G) or Service Manual 6073955 (45G–160G) for checking and replacement procedures.• Tighten lower mounting hook capscrews to a torque of:CL II/III – 120 ft.-lbs. (165 Nm) CL IV – 235 ft.-lbs. (320 Nm).• Tighten rotator drive capscrews to a torque of:30G–40G – 24 ft.-lbs. (32 Nm)45G–160G – 75 ft.-lbs. (105 Nm)• Lubricate rotation bearing assembly ball race (gear (B in each position.• Check rotator drive gearcase lubricant level.30G–40G (Initial 1000 Hours only) –through the top fill hole.45G–160G –If necessary, fill with Cascade Rotator Drive Lubricant, Part No. 656300, or SAE 90 wt. gear lube (AGMA 'mild' 6 EP Gear Oil). Replace plug.B )45G-160GLeft SideBall Race Grease B )Top Fill Hole146073002-R7PERIODIC MAINTENANCERR0828.epsBearing Capscrews (Access all through hole in baseplate)Lower Mounting Hook CapscrewsBaseplate CapscrewsRotator Drive CapscrewsEnd Cover Hole (level and fill hole)45G-160GBack (Driver's) ViewGear Grease Fitting (B )Hook Capscrews30G-40GBack (Driver's) ViewTop Fill End Cover Level HolePlug2000-Hour MaintenanceAfter each 2000 hours of truck operation, in addition to daily inspections and 1000-hour maintenance, perform the following procedures:• Change rotator drive gearcase lubricant. Drain oil out the bottom case hole. Refer to Service Manual 6089468 for service. Fill through top fill hole up to the end cover level hole. Use Cascade Rotator Drive Lubricant, Part No. 656300, or SAE 90 wt. gear lube (AGMA 'mild' 6 EP Gear Oil). Replace plug. • Check all rotation bearing capscrews for proper torque value. See Technical Bulletin TB183 or Service Manual 6089468 (30G–40G) or Service Manual 6073955 (45G–160G) for checking and replacement procedures.• After 2000 hours of truck operation, forks in use shall be inspected at intervals of not more than 12 months (for single shift operations) or whenever any defect or permanent deformation is detected. Severe applications will require more frequent inspection.Fork inspection shall be carried out by trained personnel to detect any damage that might impair safe use. Any fork that is defective shall beremoved from service. Reference ANSI B56.1-2005.Inspect for the following defects: –Surface cracks–Straightness of blade and shank –Fork angle–Difference in height of fork tips –Positioning lock–Wear on fork blade and shank –Wear on fork hooks –Legibility of markingFork Safety Kit 3014162 contains wear calipers, inspection sheets and safety poster. Also available is fork hook & carriage wear gauge 209560 (Class II), 209561 (Class III) and 6105257 (Class IV).BlankDo you have questions you needanswered right now? Call your nearest Cascade Service Department. Visit us online at AMERICASCascade CorporationU.S. Headquarters2201 NE 201stFairview, OR 97024-9718 Tel: 800-CASCADE (227-2233) Fax: 888-329-8207Cascade Canada Inc.5570 Timberlea Blvd.Mississauga, OntarioCanada L4W-4M6Tel: 905-629-7777Fax: 905-629-7785Cascade do BrasilPraça Salvador Rosa,131/141-Jordanópolis,São Bernardo do Campo - SPCEP 09891-430Tel: 55-13-2105-8800Fax: 55-13-2105-8899EUROPE-AFRICACascade Italia S.R.L. European Headquarters Via Dell’Artigianato 1 37030 Vago di Lavagno (VR) ItalyTel: 39-045-8989111Fax: 39-045-8989160Cascade (Africa) Pty. Ltd. PO Box 625, Isando 1600 60A Steel Road Sparton, Kempton Park South AfricaTel: 27-11-975-9240 Fax: 27-11-394-1147ASIA-PACIFICCascade Japan Ltd. 2-23, 2-Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, 661-0978 Tel: 81-6-6420-9771 Fax: 81-6-6420-9777Cascade Korea121B 9L Namdong Ind.Complex, 691-8 Gojan-DongNamdong-KuInchon, KoreaTel: +82-32-821-2051Fax: +82-32-821-2055Cascade-XiamenNo. 668 Yangguang Rd.Xinyang Industrial ZoneHaicang, Xiamen CityFujian ProvinceP.R. China 361026Tel: 86-592-651-2500Fax: 86-592-651-2571Cascade India MaterialHandling Private LimitedOffice No.21, 3rd Floor,Lokmanya House,Plot No.44, Sr. No. 89/90,CTS No.950,Lokmanya Colony, Paud Rd.,Kothrud, Pune-411038Phone : +91 955 250 3060Cascade Australia Pty. Ltd. 1445 Ipswich Road Rocklea, QLD 4107 AustraliaTel: 1-800-227-223Fax: +61 7 3373-7333Cascade New Zealand15 Ra Ora DriveEast Tamaki, AucklandNew ZealandTel: +64-9-273-9136Fax: +64-9-273-9137Sunstream IndustriesPte. Ltd.18 Tuas South Street 5Singapore 637796Tel: +65-6795-7555Fax: +65-6863-1368c© Cascade Corporation 20178-2017Part Number 6073002-R7。

双轴搅拌机使用说明书一．前言本系列产品主要用于湿式搅拌及输送粉状物料用。

双轴搅拌机具有搅拌、运输、加湿三重功能，可以用于物料的混拌加湿，由于双轴卧式搅拌机糟体空间大，所以可以搅拌运输粒度较大的物料。

双轴卧式搅拌机内两叶片做相向运动，由于叶片呈螺旋状，所以在搅拌机加湿（可选）的过程中，可以带动物料向前运输。

二．使用说明：卧式双轴搅拌机主要由机壳、螺旋轴总成、驱动装置、配管、盖板、链罩等部件组成，具体结构性能特点如下：1.螺旋轴总成是双轴搅拌机的主要组成部分，其组成部分主要由左右旋向螺旋轴、轴承座、轴承套、轴承盖、齿轮、链轮、油杯、叶片、等零部件。

左右旋向螺旋轴制造精度要求高，工艺性能好，与轴承座、轴承套、轴承盖有严格的配合要求。

齿轮模数为8，齿数角为20°；齿轮节距为50.8，齿数为25，齿形为GB1224-85.齿轮、链轮都由防护罩保护，可以安全有效的运行。

油杯为压配式压注油杯，加注润滑油方便、有效。

双轴搅拌机叶片的材料选用耐磨损且不易粘灰的复合陶瓷。

叶片结构设计的合理简单，磨损之后易于更换，使用轴寿命长。

2.加水调湿配管主要由接管、接头及喷嘴组成。

喷嘴采用不锈钢雾化喷嘴，布置在搅拌机机壳内部上方，沿螺旋轴方向轴向排列，形成水帘以利用物料的加湿搅拌。

喷嘴结构接单，易于更换，不锈钢材质，防腐耐用。

通过操作供水管道上的手动调节阀可以调制湿灰的含水率。

3.盖板主要包括做盖板、中间盖、又盖板、孔盖及检修孔盖等。

双轴搅拌机两侧设置由六个检修孔，以方便操人员平时的检修及保养。

4.双轴搅拌机的安装方式为固定式，将搅拌机安装在预先准备好的基础上。

开机后，注意搅拌机各部件的运转是否正常；每班停机时检查搅拌机叶片是否打弯，螺丝是否打落或松动；下班及停机不用时，应拉闸断电，以确保安全。

长期不使用搅拌机必须把箱体清理干净。

5.生产运转分两段进行：（1）空载运转在无负荷情况下运转1-2分钟。

（2）空载运转无反常现象后方可分段加载试运转。

JPS6I转子式混凝土喷射机组使用说明书泰安华煤国宏工矿科技有限公司1.概述JPS6I-D转子式混凝土喷射机组，是将配合好的沙石料与速凝剂，由转子式混凝土喷射机直接输送至混合器，再由本台车上的水泥浆喷射泵将水与水泥混合好的泥浆泵至混合器，然后再有混合器进行充分混合，最后由输送管送至喷枪的一种喷射装置。

它是集上料、混合、连续输送，喷射一体的自动化装置。

是目前国内外降低粉尘、减少回弹、节约水泥综合性比较好的设备之一。

它广泛应用于煤矿掘进、隧道涵洞、建筑基坑支护、河道护坡等工程中作喷射混凝土作业。

2.主要技术性能2.1型号意义JP S 6 I —— D喷浆机组送料特征：D 叠加（砂石料与水泥叠加混合）补充代号： I 直通式主要参数代号：生产能力（6m3/h）第二特征代号：S 湿喷机第一特征代号：转子式电动转子省略产品类型：混凝土喷射机组2.2主要技术指标额定工作压力 0.2-0.4Mpa耗气量＜10m3/min生产能力≥6m3/h适用混合料水灰比＜0.40最大骨料颗粒度≤15mm输料管内径φ51mm输送距离 60m(水平) 30m（垂直）回弹率＜10%（标准工艺条件下）粉尘浓度≤10%速凝剂掺量 3%（水泥重量的百分比）电机功率搅拌机3Kw、泥浆泵3KW、喷射机5.5Kw 轨距 600/900mm外形尺寸（长×宽×高） 2850×1000×1650mm总重量 1230Kg3.工作原理及主要结构3.1工作原理由泥浆泵打来的水泥浆与喷浆机喷出的沙石、速凝剂在混合器中混合，然后由输送管将混合料送至喷枪后进行喷射作业。

3.2主要结构该机主要有转子式混凝土喷射机、水泥浆搅拌机、挤压式水泥浆泵、电器控制箱、出料弯头、气路系统、混合装置、喷枪、机架等部分组成。

3.2.1喷射机主要由料斗、搅拌装置、出料弯头、气路系统、转子、减速机等部分组成。

电机通过减速机带动转子旋转。

将搅拌好的物料装入转子，由气路系统中的气路管道把其送出出料弯头，再由风路系统中的辅助进风管路的助理，将其混合料经输料管、喷头、喷至受喷射面。

气动搅拌器使用说明书一、产品概述气动搅拌器是一种利用气体动力来驱动搅拌装置的工具。

它具有结构简单、操作方便、搅拌效果好等特点，广泛应用于化工、医药、食品等行业的液体搅拌过程中。

本说明书将为您详细介绍气动搅拌器的操作方法和注意事项。

二、操作步骤1. 准备工作：将气动搅拌器置于稳定的工作台或安装架上，并连接气源管道、电源线和搅拌器本体。

确认电源开关处于关闭状态。

2. 调整搅拌装置：根据搅拌需求，选择适当的搅拌装置，并将其安装到气动搅拌器的搅拌轴上。

确保搅拌装置安装牢固，无明显松动。

3. 开启气源：打开气源阀门，允许气体通过气源管道进入气动搅拌器。

请确保气源的压力和流量符合产品规定要求。

4. 调节搅拌速度：根据需要，调节气动搅拌器的搅拌速度。

可根据实际情况调整气压或搅拌装置的角度，以达到适当的搅拌效果。

5. 开启电源：打开电源开关，将搅拌装置启动。

注意观察搅拌轴的转动是否正常，如有异常情况，请立即关闭电源开关并检查故障原因。

6. 搅拌操作：将需要搅拌的液体或物料缓慢倒入容器中，同时保持搅拌器在运行状态。

请注意不要使搅拌器与容器壁或其他障碍物发生碰撞，以防止搅拌装置受损。

7. 结束操作：搅拌完成后，首先关闭电源开关，再关闭气源阀门，待搅拌轴完全停止转动后，方可将气动搅拌器移离工作台或安装架。

8. 清洁维护：每次使用结束后，及时清洁气动搅拌器及搅拌装置，避免积存杂质造成故障。

定期检查气动搅拌器的零部件，如发现磨损或损坏，请及时更换。

三、注意事项1. 请勿将气动搅拌器浸入水中或其他液体中，以免损坏电气元件。

2. 使用气源时，请确保气源干燥、无油污以及适当的压力和流量。

3. 搅拌器运行过程中，请勿用手直接接触搅拌轴，以免发生伤害。

4. 搅拌器使用环境应干燥、通风良好，并远离易燃、易爆物品以及腐蚀性化学品。

5. 使用过程中，如发现异常声音、异味或其他异常情况，请立即停止使用，并进行维护或咨询专业人员。

6. 本产品仅限于搅拌液体或低粘度物料使用，禁止使用于高粘度物料或固体物料的搅拌过程中。

ＪＪ－１型电动搅拌器使用说明
一：特点
该机选用永流式直流电机，具有增加功能、转速稳、连续可调，嗓音小，搅拌棒采用不锈钢制成，耐腐蚀，另配控制箱，可远离工作台操作。

二：性能：
１：电源：２２０Ｖ＋１０％、５０Ｈｚ
２：电机功率：60W 100W 160W 200W300W可选
３：转速：3000转／分
４：噪音：小于４０分贝
三：使用方法：
将零部件安装，根据要求调整好高度，接通电源，就可工作。

四：注意事项
１：使用时，如发现搅拌不同心，搅拌不稳定的现象，请调整支架夹头，使搅拌棒同心，如果使用三角烧瓶搅拌，将搅拌棒对准中心，然后再开机搅拌。

２：使用时突然电源不通，请检查一下电源线，插头是否有脱落现像，如无以上状况，请通知本公司修理。