Factory Audit Report (blank form)

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工廠評估報告Manufacturer 工廠:Date of Audit 評估日期:Reason of Audit 評估原因:New Manufacturer 新廠Other 其他Re-Assessment 再次評估Result 結論:Total of Points Possible總分數Products under Consideration 待評估產品:Conclusion 總結:Review Necessary是否需要再次評估:AUDITED BY : _______________________________ DATE : _______________________Following information to be filled by supplier (供應商須填寫以下資料) Head Office Location 總公司地址:Date Company established 公司成立日期:Date this Factory established 工廠成立日期:Other related factories / external supporting 其它工廠:Main Product Lines 主要產品(Please mark product categories with turnover %, 請註明產品類別所佔百分比) :Export Destination 出口地(Please mark destination with turnover %,請註明出口地所佔的百分比):Major Customer 主要客戶(Please mark customer with turnover %,請註明主要客戶所佔的百分比):Major Machineries/Equipment 主要机器設備(Please provide addition list if required, 如有需要, 請提供附頁) :Factory Area 工廠面積:Person contacted/Positions held 負責人姓名及職位:Turnover per Annum每年的營業額:Following information to be filled by supplier (供應商須填寫以下資料)Number of Employees員工人數: HK China(1)Production生產人員:(2)Quality Assurance品保人員:(3)Management & Others管理及其它人員(4)R&D / Engineering研究與開發/工程人員_____________________________________________ QC Department report to 品保部向何人負責:Quality Sampling Plan品質抽樣計劃i) Incoming Inspection進料檢查:Sampling Plan抽樣計劃:A.Q.L. Safety(安全性) : __________________________________________Major (主要性) : __________________________________________Minor (次要性) : __________________________________________ii) Production 生產及流程檢查Sampling Plan抽樣計劃:A.Q.L. Safety(安全性) : ___________________________________________Major(主要性) : ___________________________________________Minor(次要性) : ___________________________________________iii) Pre-Shipment Inspection出貨檢查:Sampling Plan抽樣計劃:A.Q.L. Safety(安全性) : ________________________________________________Major(主要性) : _________________________________________________Minor(次要性) :Audit Details 評估詳情(A)Quality Organization品質体系:___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Score 得分: __________ / 25(B)Research & Development and Engineering 開發及工程:___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Score 得分: __________ / 30C) Production & In-Process Controls 生產及流程控制:___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Score 得分: __________/ 25(D) General 總則___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Score 得分: __________/ 20Any other comments其它評論:________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________Sum of points 得分總計: _________Total actual points 實際總得分: _________Signed: Date : Manufacturer 工廠: _____________________ __________________ Agent 代理商: _____________________ __________________(A) Quality Organization 品質體系Points Is the quality organization sufficiently independent from the manufacturing process?在生產過程中,品質體系是否獨立?(3)Is there a quality manual? Does the working procedure conform to the manual?是否有品質手冊?工序流程是否符合品質手冊? (2)Is there has adequate procedure for incoming, outgoing non-conformance & deviation review?對於不符要求或條件偏差的來料及外送物料, 是否有進行適當的復審程序? (2)Is there any corrective action procedure for internal quality problem and customer complaint?對於內部的質量問題及客戶抱怨, 是否有實施改正行動?Is there evidence that such data is acted upon?是否有證據顯示已經採取相應行動?(2)Is a new vendor approval / evaluation system in place?有沒有新供應商認可/ 評估系統? (2)Is a vendor rating system in place? (Vendor approval list / Vendor performance rating / Vendorevaluation, etc.)供應商的等級系統是否存在?(認可供應商目錄/工作評級/評估, etc) (2)Are incoming materials/components inspected in accordance with the drawings/ specifications,and sampling plan?來料是否根據圖紙/ 規格及抽樣計劃去檢查?(2)Are rejected components segregated and identified?不合格的零件是否分開和區分?(2)Are reworked products subject to a second inspection?翻工的產品是否需作第二次檢查?(2)Is pre-shipment inspection verification of products carried out?是否執行出貨檢查?(2)Is the finding fed back to related department and the improvement scheme will be in place?有關問題是否反饋給有關部門及是否有適當的改善方案? (2)Is the verification carried out in accordance with the drawings / specifications & uniquechecklists with defect classification on pre-shipment inspection?出貨檢查是否根據圖紙/ 規格,和具有次品等級的檢查表?(2)SUB-TOTAL: (本部得分) (25)(B) Research & Development / Engineering開發及工程Points Is the R&D process adequate to ensure reliability?開發程序是否能夠保証產品的可靠性?(5)Are products subjected to reliability testing (accelerated life/destructive testing)?產品是否能通過可靠性測試(加速壽命和破壞性測試)?(5)Is user research carried out?是否執行用戶∕使用者的調查?(5)Does the company have enough facilities (equipment, computer) and manpower for productdevelopment / Engineering?是否擁有足夠的設施(器械,電腦)及人力作為產品開發及工程使用? (5)Does the company have any past experience & capabilities to apply international safetystandards (e.g. UL, CEBEC, BSI, Heavy Metal Content Regulations, etc.)?是否擁有足夠經驗及能力申請國際性安全規格(e.g. UL, CEBEC, BSI, Heavy MetalContent Regulations, etc.)? (5)Are the relevant files (technical and safely standard) available and adequate? Please give detailsbelow.技術資料是否存在以及足夠使用?請填在下面。