LoadExpert 装柜专家
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集装箱是现代重要的运输工具,在市场竞争日趋激烈的当今社会, 如何在货物运输这一重要环节减低成本与费用,是进出口和运输等行业企业普遍关心的问题。
事实上,集装箱的装箱问题在大部分企业中一直得不到很好解决,往往是凭经验作业,造成:∙ 空间利用率低,平均只有八成左右∙ 计算耗时费力,难以得到优化方案∙ 货物装柜超重,装载数量不准确∙ 作业缺乏标准,货物摆放混乱"LoadExpert 装柜专家"解决集装箱装柜问题;多种方式切合实际需求,详细设置满足装载规定,智能算法优化空间效率,直观操作展现装柜方案;节约运费,提高效率,规范作业,降低成本,是一个多快好省的集装箱软件。
产品特点:∙ 装柜方式多种多样,满足不同的实际应用需求∙ 傻瓜型操作、方便直观,步进式显示装柜作业流程∙ 自动智能计算拼柜,快速准确,优化装柜方案∙ 强大的报表打印,包括装柜方案报表、装柜清单、效果图和步骤分解图∙ 实用的图片输出,方便与客户的业务沟通交流∙ 算法严密可靠,考虑到货物装柜的型变因素、货物摆放要求和堆叠控制∙ 自定义货物、集装箱尺寸,解决多种货物在不同的集装箱的排布问题∙ 自动统计装柜货物的数量、重量和金额∙ 三维立体旋转功能,自由切换观察角度,更清晰地展现货物在集装箱内的摆放情况∙ 指定成套的货物(例如家具),计算满一柜的最多套数和最优装柜方法功能简介:∙ 装柜方式:多货多柜 指定多种货物和装载数量,以及多种备选集装箱,自动计算出利用所选集装箱,完全装载指定货物所需的各个集装箱的装柜图单货多柜 指定一种(套)货物以及多种集装箱,自动计算出这些集装箱装载指定货物的不同装柜情况,供用户选择体积配比 指定多种货物及其体积比,多种集装箱,产生多种集装箱按给定体积比例装载的不同装柜情况数量不定 指定若干种货物,某些货物数量固定,某些不固定。
同时指定一种集装箱。
如果所选的集装箱能够完全装载固定数量的货物,则利用剩余的空间尽可能多地装载数量未定的货物。
装柜专家功能介绍装柜专家是一个专业的货柜装载计划及优化软件。
提高5-30%的空间利用率,使每个货柜或集装箱装载更多的货物广泛的堆货、装货规则及载重计算,有助将运送中损坏减至最低输出装箱步骤显示报告,提高装货效率节省计算方案的时间及标准化作业,从而大大提高员企业的工作效率通过数据库资料的共享及报表功能,有助于公司内部各部门信息沟通及与客户的交流。
四大功能模块:多货多柜、单货多柜、体积配比、数量不定货物信息1.用户可自行定制货物的名称,描述,净重,毛重(重量单位),价格,每箱小件数量等2.用户可自行定制货物的尺寸(长宽高),型变公差,最少的底部承托3.用户可自行定制货物的摆放方向(六种不同摆放方向)4.用户可自行定制货物的堆码限制,摆放限制5.用户可自行选择单货、套装和托盘三种不同货物类型6.用户可通过Excel文档进行数据的导入或导出7.用户可在数据库中通过搜索功能查找需要装载的货物信息.集装箱信息1、可自行定义集装箱的名称,说明等2、用户可自行定义集装箱的内部尺寸和角件(横梁)尺寸,软件便可自动计算集装箱容积3、用户可自行定义集装箱的自重和最大载重4、用户可自行定义每集装箱的运费5、用户可在数据库中搜索功能进行查找需要装载的集装箱信息录入货物及集装箱装载要求1、可自行定义货物的空间顺序(装载次序和优先装载)2、用户可自行定义需装载的货物数量,或者选择尽量装载、体积比例、平均分布货物到多个集装箱3、用户可自行定义需装载的集装箱数量,或者选择不受限制、设定最多数量当您选择完需要装载的货物及集装箱后,点击菜单栏中的“求解”,LoadExpert将会开始计算这个装载方案。
求解出装柜方案后,左方的浏览树会增加“报表”和“装柜方案”两个选项。
查看报表报表显示已装载货物的详细信息(货物数量,产品数量,总体积,总重量等)和体积利用率查看装柜方案1、以按步骤显示或从通过拖动中间的滚轴从里到外逐层显示查看装柜效果图(包括装载货物体积、利用率等信息等)2、在图中点击右键选任意角度观察装柜效果3、点击报表下方“打印预览”“打印”“保存”按钮,可分别对装柜报表进行预览、打印、保存其它报表1、户可以把屏幕当前的图片导出到剪贴板中,然后把图片粘贴到所需文件中(如Word、Excel)2、用户可以把装柜结果打印或导出成PDF文件3、用户可以把装柜结果打印或导出成BOM表编辑货物功能1、可自由对装柜方案进行编辑,包括:添加新的货物、添加新的集装箱2、用户可自由使用鼠标修改货物的摆放方向、拖动到理想位置其它功能1、可自行定义不同的计算精度,得出不同体积利用率的装柜方案2、用户可自行定义货物与集装箱角件碰撞时的提示方式:红色提示、扣减3、用户可自行定义是否要在货物旁边显示货物名称4、用户可自行定义按堆块或按层次打印装柜步骤图。
USA 1-323-310-5474**********************************************************OPERATIONS & MAINTENANCE MANUAL PORTABLE HYDRAULIC TROUGH CONVEYOR BELT LIFTERTABLE OF CONTENTS1.GENERAL INFORMATION (4)1.1General Safety Precautions (4)2. KEY ITEMS OF IMPORTANCE (5)2.1 Summarised Essentials Pocket Slip (5)2.2Summarised Essentials List (6)3.DESIGN INFORMATION (7)3.1Portable Belt Lifter- Fixed Beam Lifter (7)3.2Hydraulic Power Pack (8)4.GENERAL LIFTER OPERATIONAL PROCEDURES (9)4.1Pre-start Equipment Inspection (9)4.1.1Telescope Beams (9)4.1.2Hydraulic Hose (10)4.1.3Hydraulic Pump (11)4.1.4Lifting Beams (11)4.1.5Converter Pack (If using alternative pumps) (13)5.FIXED BEAM LIFTER- FIELD SET-UP AND OPERATION (15)5.1Fixed Beam Belt Lifter- Detailed Set-up Instructions (17)6.ADVANCED COMPONENTRY SET-UP AND OPERATION (18)6.1 Hydraulic Pump – Safety Features (18)6.2 Hydraulic Pump – Operation (19)6.3 Techmine Converter Pack (19)7.EQUIPMENT STORAGE AND AFTERCARE (21)7.1Disassembly and Demobilization (21)7.2Aftercare, Inspection and Storage (22)7.3Equipment Clean-down Procedure (23)8.MAINTENANCE (24)8.1Bleeding Air from System (24)8.2Rigging and Lifting Componentry- Quarterly Inspection (25)8.3Hydraulic Telescope Contamination- Cleaning Procedure (25)8.4Maintenance Records and Summary (26)8.5Additional Maintenance, Repairs and Modifications of Components (26)9.WARRANTY (27)9.1Ongoing responsibility (27)9.2Warranty (27)10.SPARE PARTS (28)10.1Recommended Spare Parts Table (28)11.TROUBLESHOOTING GUIDE (29)12.MAINTENANCE REGIME (31)12.1Portable Hydraulic Belt Lifter (31)12.2Hydraulic Pump (32)PONENT IDENTIFICATION GENERAL DRAWINGS (33)13.1Specially Profiled Bent Beam Lifter (33)1. GENERAL INFORMATION1.1 General Safety PrecautionsPlease read this Operations and Maintenance Manual prior to installing, operating and maintaining your Techmine Hydraulic Belt Lifter. This document should be included as a reference in the work permit, safe work procedure or equivalent documentation used at your facilities.i. The Portable Hydraulic Belt Lifter is only to be operated with a Techmine Hydraulic PowerPack. The Techmine Power Pack has been carefully designed to ensure equipmentoverload is prevented and to automatically synchronize the hydraulic cylinders, ensuringan even lift by compensating for uneven loading.ii. The Portable Belt Lifter is intended for use on a STATIONARY and DE-ENERGISED belt conveyor. Prior to installing and operating the Lifter, please ensure that the conveyordrives are ISOLATED and that the belt and/or brakes are CLAMPED/LOCKED to preventmovement.iii. Visually inspect all equipment prior to use. If damage is evident, do not use the lifter and tag “Out of Service”. Never attempt to repair the lifter yourself, always contact Techmineor approved agent for repair, replacement or assistance.iv. All lifting equipment should be thoroughly inspected on a quarterly basis by a qualified and competent rigger. It is recommended to tag the inspected and approved equipmentusing a colour coded tagging system or similar.v. The belt lifter is rated to safely lift a load of certain tonnage. The rated capacity is indicated on the products identification plates and also clearly marked as a rated Working Load Limit(WLL).vi. Never adjust the pressure relief settings on the Hydraulic Power Pack. Exceeding the specified maximum pressure as indicated on the products identification plates may causeinjury and/or equipment damage.vii. Ensure all components are stored, assembled, tightened and operated as specified within this document.2. KEY ITEMS OF IMPORTANCE2.1 Summarised Essentials Pocket SlipThis pocket slip contains a dot point summary of some of the most important operationalrequirements and helpful tips. The card can be printed out and used as a guide when operating the lifter. This card is to be used as a prompt tool only and does not replace the need to read and understand the Operations and Maintenance Manual.2.2 Summarised Essentials ListThis list below is identical to the wording on the printable pocket slip in section 2.1.∙Do not use the lifting equipment if any part of the equipment appears damaged.∙Only operate equipment if competent and authorised to do so.∙Conveyor system must be isolated with belt restrained.∙Mounting areas on the conveyor stringers must be relatively clean with large debris wiped away prior to set-up.∙Only use the Techmine hydraulic pump to operate the lifter.∙Lifter hydraulic telescopes sections must be assembled tightly together by hand.∙Hydraulic telescopes must be positioned with the retaining lip toe-in on the stringers (Allowable gap is 0-10mm between the lip and stringer).∙Flanged M24 nuts must be done up hand tight plus a ¼ turn extra using a mechanical aid.∙Adjustable rigging assemblies or solid lifting beams should be set in position as centrally under the belt as possible.∙Rigging chain assemblies may be used when secured no more than 2 links higher or lower to the opposing side.∙Monitor system pressure during operation and never exceed the equipment’s maximum rated working load limit.∙If an uneven lift is experienced, the system will synchronise at ¼ creep speed when holding the raise button down.∙//OR//∙Alternately, operating the power pack repeatedly using 1 second on / 4 seconds off will fully extend the lagging cylinder.∙Always install, secure and lower the lifter onto the locking pins before commencing belt maintenance.3. DESIGN INFORMATION3.1 Portable Belt Lifter- Fixed Beam LifterThe typical features for a standard 1T,1.5T and 2T belt lifting system for an 1800mm conveyor are listed below;3.2 Hydraulic Power PackThe typical features for a standard 1T, 1.5T and 2T hydraulic pump are listed below;4. GENERAL LIFTER OPERATIONAL PROCEDURESThe following section contains the methodology on the general lifter set-up in a step by step format referencing photographs.4.1 Pre-start Equipment InspectionBefore heading out to commence any maintenance activities using the belt lifting equipment. It is recommended to check that all equipment is in place, clean and tagged with the correct quarterly equipment colour identification tags. (If this system is used at your site)4.1.1 Telescope BeamsI. Check typical equipment list to ensure all equipment is present.Typical Equipment List:I. 2 x Hydraulic Telescopic LegsII. 2 x Return Belt Lifting Chain AssembliesIII. 2 x Locking PinsIV. 2 x M24 Flanged Nuts4.1.2 Hydraulic HoseI. Inspect hydraulic hoses for leaks.II. Check overall condition of hose.III. Check hydraulic hose connectors for cleanliness. Ensure that hose connections are clean before connecting them to the hydraulic pump. See picture below.4.1.3 Hydraulic PumpI. Check oil level in hydraulic pump using dipstick. If extra oil is required, top up with HYD 32.Maximum capacity of tank is 2L.II. Ensure battery pack is fully charged by connecting charger into charging point. Charger should show green when battery pack is fully charged.III. Ensure hydraulic connectors are clean before attaching hydraulic hoses.4.1.4 Lifting BeamsI. Visually inspect beams for any structural defects and ensure overall condition is satisfactory. II.Check for name plates. Name plates are attached to the sides of the beams. See picture above for location.Location of name platesIII. Typical name plate should show following information. See picture below for details.4.1.5 Converter Pack (If using alternative pumps)Techmine equipment can be used with alternative pumps. However, alternative pumps must be used in conjunction with Techmine Converter Pack. The converter pack must be detuned to a pressure that is suitable for the certified lifting equipment.I. Ensure Techmine name tag is present. The presence of the name tag ensures that theequipment has been detuned. If no name tag is present, do not use it with Techmine Converter Pack. See above picture for location of name tag.Techmine Name TagII. Typical name tag should show following information. See picture below for more details.III. Inspect hydraulic hoses for leaks.IV. Check overall condition of hose.V. Check hydraulic hose connectors for cleanliness. Ensure that hose connections are clean before connecting them to the hydraulic pump. See picture below.5. FIXED BEAM LIFTER- FIELD SET-UP AND OPERATIONThe following photos details the set-up of the profiled beam lifter onto at typical 1800mm wide conveyor. It is recommended for two personnel to assemble the lifter during use.Wipe down stringer.Stand up left and right telescope.Pass profile beam under conveyor.Lift beam onto telescope using handles.Position beams as centrally as possible.Install and tighten M24 securing nuts.The following photos detail the lifting and securing procedure when raising the belt using the fixed beam lifter.Connect hydraulic hoses. Ensure connections areclean before connecting.Attach hoses to hydraulic pump. Ensure connections are clean before connecting.Use pendant to operate lifter.Slide in locking pin.Lower lifter onto locking pins.Hydraulic pressure gauge on pump should read0. Lifter is now secure for safe roller removal.5.1 Fixed Beam Belt Lifter- Detailed Set-up InstructionsThe following section shows in detail how to assemble some of the more complicated componentry.Lift and pass the specially profiled beam using the purpose-built grab handles.Note: If needed, a tag line can be secured to these handles to make passing the beam under the conveyor belt easier.Secure the profiled beams with the flanged M24 nuts.Note: Nuts must be done up hand tight plus 1/8 - 1/4 turn extra using a mechanical aid.6. ADVANCED COMPONENTRY SET-UP AND OPERATION6.1 Hydraulic Pump – Safety FeaturesThe hydraulic power pack has the following safety features included in the equipment design.The battery charger has thermistor protection to prevent a hot battery receivingcharge. This feature is in addition to the battery’s inbuilt protection circuit module.The hydraulic pressure gauge indicates the lifted weight in tonnes.6.2 Hydraulic Pump – OperationSee Techmine Hydraulic Pump Instruction Manual for more details.6.3 Techmine Converter PackHydraulic hose to pumpHydraulic hoses to cylindersHydraulicpressure gaugeInstructions on how to connect pumps to the Techmine Converter Pack are detailed below in a step-by-step format referencing photographs.Ensure Techmine name tag is present. If name tag is not present, do not use it with TechmineConverter Pack.Converter Pack comes with 3 connection points. Connect hose on right of converter (labelled above) to pump. Ensure hose connections areclean before attaching them to pump.Connect bottom 2 hoses to each of the hydraulic cylinders. Ensure hose connections are cleanbefore attaching them to the cylinders. Completed setup should look like picture above.While operating pump, ensure hydraulic pressure does not exceed the safe working limit of liftinggear.7. EQUIPMENT STORAGE AND AFTERCARE7.1 Disassembly and DemobilizationAt the end of any maintenance job, the lifter equipment should be disassembled and placed back into its protective carry case, for transport back to the workshop or stores for an aftercare inspection and storage, until the next time the equipment is required for use.7.2 Aftercare, Inspection and StorageThe following tasks are recommended as part of the aftercare inspection of the equipment after use around site.∙Visually inspect the flexible hydraulic hoses for cuts or exposed, damaged wire braiding whilst coiling all hoses neatly and securely around the hydraulic power pack hose stays.Protective end caps should be in place. Ensure connectors are clean before attaching end caps.∙Visually inspect power pack for signs of abnormal hydraulic oil leakage. Pay attention to all hoses and fitting comings from the hydraulic pump as well as directly under these parts,i.e. reservoir fittings, flow divider manifold including pressure gauge and hydraulic hoseconnections. It is normal for the quick release hydraulic coupling to leak a few drips of oil onto the cradle. However, if parts of the cradle appear to be coated or smeared with oil,a leak test may be required.∙If needed, wipe excess dust off the power pack cradle. If required, the entire power pack cradle can be washed down using soapy water at residential tap pressure. (Do not use high pressure plant water or pressure cleaners to wash down the equipment) ∙Visually inspect the hydraulic cylinder telescope assemblies for signs of abnormal hydraulic oil leakage. Pay attention to fittings and quick connect couplings at the base of the cylinders. It is normal for the quick release hydraulic coupling to leak a few drips of oil when released. However, if feet or telescope assemblies appear to be coated or smeared with oil, a leak test may be required.∙If needed, wipe excess dust off the belt lifter parts. If required, all parts can be washed down using soapy water at residential tap pressure. (Do not use industrial solvents, thinners, high pressure plant water or pressure cleaners to wash down the equipment.) ∙Visually inspect the hydraulic cylinder outer telescopes piping. Minor damage such as paint chipping with an area no larger than size of a 10-cent piece is acceptable if the exposed aluminium is not cracked, feels dented or exposed at the weld area on a lifting point. Unlimited superficial scratches to the painted surfaces are acceptable if the parent metal has not been damaged or the scratches are on the weld area of a lifting point. If a scratch damages the parent metal for a length longer than 50mm or is more than 1mm deep further analysis is required. If any items of concern are found, tag the equipment out of service for further inspection. Refer to the equipment maintenance section for further information or contact the equipment supplier if required.If the equipment passes the above post use inspection, the equipment can be placed into its storage casing and stored until required.7.3 Equipment Clean-down ProcedureAfter use the equipment generally only ever requires and brush down or gentle wash to remove dirt and some hydraulic fluid residue from the parts. In some occasions such as inclement weather, abnormally dirty work area or high use, the equipment may become overly dirty. Some problems may include;∙Dirt and/or water ingress into the hydraulic power pack battery enclosure.∙Dirt and/or water ingress into the hydraulic pump 24V DC motor∙Dirt and/or water ingress into hydraulic telescopes under the bushes and internal to the outer cover.Note: If any of the above problems are experience during use or picked-up in the aftercare inspections, please refer to the maintenance section of the manual.8. MAINTENANCEIt is essential that a regular maintenance and inspection program be implemented for all lifting equipment. Such a program will result in more reliable operation, longer equipment life and ensure the equipment operates safely during every maintenance activity. Equipment that is properly maintained will operate dependably, providing the longest possible duration in trouble free service.The maintenance recommended in this document is presented as a guide and should be considered as a minimum requirement. However, the maintenance of the equipment should be modified and/or added to in the light of experience with the plant involved and the changing operating conditions.8.1 Bleeding Air from SystemAir within the hydraulic system is the cause of numerous problems with the lifter operation. Air ingress must be rectified by bleeding the air from the system at the soonest opportunity. The effects of air ingress on the systems performance can be viewed in Section 11- Troubleshooting.With both the cylinder telescope connected to the hydraulic power pack, cycle the cylinders 3 times up and down to remove any air trapped internally. As the cylinders retract, any fugitive air venting from the system will cause an audible gurgling noise within the oil reservoir. If air can still be heard venting on the 3rd. cycle, keep cycling the cylinders until no more audible air is present in the system. If air still can be heard on the 5th cycle, leave the hydraulic pump still for30 minutes allowing any emulsion in the oil reservoir to dissipate. After the rest period, thesystem should only take a maximum of 3 cycles to complete the bleeding operation.8.2 Rigging and Lifting Componentry- Quarterly InspectionThoroughly inspect all lifting equipment on a quarterly basis using a qualified and competent rigger. It is recommended to tag the inspected and approved equipment using a colour coded tagging system or similar.8.3 Hydraulic Telescope Contamination- Cleaning ProcedureIf excessive dirt, oily scum or other foreign matter has entered the void between the hydraulic cylinder and outer telescope, and is affecting the lifters raise and retraction performance, the following steps may be required to remove the contamination;∙Both telescope assemblies must be cleaned, even if only one of the hydraulic telescopes is suffering from contamination.∙Connect both cylinders to the hydraulic pump and fully extend cylinders.∙Wipe dirt or contaminants off the cylinder tube.∙Wipe dirt or contaminants off the painted outer telescope tubes.If required, the cylinder telescope and tube can be washed down externally and internally using warm soapy water at residential tap pressure.∙Retract the cylinders.∙Fill the telescope/cylinder cavity with soapy water through the locking pin holes. Shake the cylinder telescope assembly for 30 seconds allowing the warm soapy water time to react with any residual dirt and/or oil trapped on the inside surfaces of the telescope assembly.∙Slowly extend the cylinders once again, allowing the soapy water to escape and drain.∙Whilst the cylinders are extended gently flush the inside cavity by squirting water down one of the locking pin holes for 20-30 seconds.∙Wipe down the cylinder and painted outer telescope tubes with a rag if needed.∙Retract the cylinders and allow them to dry. Once dry, the lifter parts can be placed back into its protective case for storage.Note: In lieu of soap, a biodegradable and non-toxic degreasing fluid can be used to clean down the entire cylinder assembly.DO NOT USE INDUSTRIAL SOLVENTS SUCH AS THINNERS, EMULSIFIERS, ACIDS, ALKALIES OR OTHER CHEMICALS THAT MAY REMOVE OR DAMAGE EPOXY or POLYETHYLENE PAINTS.8.4 Maintenance Records and SummaryA record should be maintained to log the work carried out on each maintenance inspection. This can be achieved by registering the belt lifter as an asset in your plant maintenance planning software such as SAP.Maintenance work on individual components or the supplied equipment must be carried out in accordance of this Manufacturer’s instructi on manual. Please contact the Techmine team at any time if any further information is required.8.5 Additional Maintenance, Repairs and Modifications of ComponentsIt is recommended that the complete equipment assembly is returned to the original equipment m anufacturer for maintenance above what’s listed in this manual; i.e. repairs, modification or upgrades. Please note that some parts are recommended for complete replacement in lieu of carrying out regular maintenance or repair works. Details of such parts can be found in the spare parts inventory tables.9. WARRANTY9.1 Ongoing responsibilityThis operations and maintenance manual provide sufficient information to efficiently manage the generic operational and maintenance requirements for the belt lifting equipment provided by Techmine Solution Pty Ltd. The Portable Belt Lifter shall only be used per the equipment’s manufacturer’s original intent and following the procedures and practices outlined within this document. The end user assumes full responsibility for any equipment damage, personal injury or conveyor belt damage if the equipment is modified, altered or operated outside of the normal operating guidelines.9.2 WarrantyTechmine guarantees all equipment supplied is of the highest quality and offers a 12-month warranty on the quality of workmanship for all fabricated items and supplied parts. Warranty commences upon receipt of all equipment where proof of delivery is available. Otherwise the warranty will commence from the date of dispatch.Minor cosmetic damage to the products surface finish including fading, discoloration, small marks and abrasions caused during normal use and operation are not covered by warranty.Due to the operational environment and tasks the equipment has been designed to undertake; it is expected that minor cosmetic damage will be experienced during normal use. Visual damage that occurs to surfaces that have been painted, powder coated or anodised generally poses no performance degradation and/or safety threats during future use.During the warranty period, Techmine will repair or replace any components and products that are proven defective due improper material supply or workmanship. A replacement component or part will be covered by the above-mentioned warranty clause.10. SPARE PARTS 10.1 Recommended Spare Parts Table11. TROUBLESHOOTING GUIDETMS_RQ_002_Rev_1 Page 29TMS_RQ_002_Rev_1 Page 30OPERATIONS & MAINTENANCE MANUAL 12. MAINTENANCE REGIME12.1 Portable Hydraulic Belt LifterOPERATIONS & MAINTENANCE MANUAL 12.2 Hydraulic PumpOPERATIONS & MAINTENANCE MANUALTMS_RQ_002_rev_0Page 3313. COMPONENT IDENTIFICATION GENERAL DRAWINGS13.1 Specially Profiled Bent Beam Lifter。
NOTE: WATER FLOW DIRECTION SERVICE STOP (NOT FURNISHED)FIG. 1FIG. 3LEGENDA = 1/4" O.D. TUBE CONNECT (CHILLER WATER OUTLET)B = 3/8" O.D. TUBE CONNECT (CHILLER WATER INLET) SHUT OFF VALVE BY OTHERSC = 1-1/4" TRAP FURNISHED D = ELECTRICAL INLETERO8C ROUGH-INFIG. 5INSTALLATION INSTRUCTIONSFIG. 691551032, 33SEE FIG. 88, 111. Install mounting frame. See mounting frame instructions.2. Install remote chiller. Remove front panel of chiller. Slide chiller onto the shelf and position it to the left within the guides on the shelf.3. Attach solenoid valve assy to the underside of cross member of mounting frame. See Figure 7.4. Make water supply connections. Install a shut-off valve and union connection to building water supply (valve and union not provided). Turn on the water supply and flush the line thoroughly.5. Make connection between remote chiller and building supply line. Install the strainer on the chiller inlet tube. Install a 3/8" O.D. unplated copper water line between the valve and the cooler. Remove all burrs from the outside of the water line. Insert the 3/8" water line into the inlet side of the strainer by pushing it in until it reaches a positive stop, approximately 3/4" (19mm). See Figures 2 and 5. DO NOT SOLDER TUBES INSERTED INTO THE STRAINER AS DAMAGE TO THE O-RINGS MAY RESULT. Install the 1/4" x 1/4" union (provided) on the chiller outlet tube.6. Make connection between remote chiller and solenoid valve assy. Insert end of 1/4" O.D. poly tubing (provided) into union on chiller outlet and the other end into straight fitting on solenoid valve assy.7. Hang the upper panel on the mounting frame hanger. Align holes in the panel with holes in the mounting frame. Be sure that panel is engaged with hanger at top of frame before releasing it.8. Install fountain. Remove bottom cover plate on underside of fountain and save the screws. Mount the fountain to the upper panel and the wall frame with (4) 5/16" x 3/4" (19mm) long bolts and nuts (provided). Tighten securely.9. Connect solenoid valve assy and regulator holder in fountain by inserting 1/4" O.D. poly tubing (provided).10. Remove elbow from end of p-trap and attach it to drain tube. Re-attach elbow to p-trap and cut waste tube to required length using plumbing hardware and trap as a guide.11. Connect power cord of sensor to solenoid valve by running it through the back panel and connecting it as shown in Fig. 8. Connectors may be connected to either terminal on solenoid valve. Attach ground wire to solenoid valve bracket with green ground screw.12. Turn on water supply. Release air from tank by interrupting infrared beam; steady stream of water assures all air is removed. The sensor has a 30 second maximum ON time. It may be necessary to step away from beam a few times to allow chiller tank to refill. Check for leaks.13. These products are designed to operate on 20-105 PSI supply line pressure. If inlet pressure is above 105 PSI, a pressure regulator must beinstalled in the supply line. Any damage caused by reason of connecting these products to supply line pressures lower than 20 PSI or higher than 105 PSI is not covered by warranty.14. Make electrical connections to chiller. See chiller instructions.15. Check stream height from bubbler. Stream height is factory set at 35 PSI . If supply pressure varies greatly from this, remove item 11 (bottom cover plate) and adjust the screw on the regulator (item 7). Clockwise adjustment will raise stream height and counter-clockwise will lower stream height. For best adjustment stream height should hit basin approximately 6-1/2" (165mm) from the bubbler.16. Mount lower panel. Loosen the (2) #10-24 x 5/8" (16mm) screws at frame bottom lip. Slide upper tongue of lower panel under lower edge of already installed upper panel. Tighten previously loosened screws securely.17. Replace bottom cover plate to fountain basin using screws provided. Tighten securely.324NOTE: WHEN INSTALLING REPLACEMENT BUBBLER AND PEDESTAL, TIGHTEN ITEM 4 NUT ONLY TO HOLD PARTS SNUG IN POSITION. DO NOT OVER TIGHTEN.1FIG. 434343434 (TO BUBBLER)CHILLER INLET CHILLER OUTLET27FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.834.4816ELKAY MANUFACTURING COMPANY • 2222 CAMDEN COURT • OAK BROOK, IL 60523 • 630.574.8484PART NO.ITEM NO. PARTS LIST12345678910111213141516171819202122232425262728293031323334DESCRIPTIONTROUBLE SHOOTING AND MAINTENANCEFIG. 86162513723188261728222930211920Orifice Assy Housing Assy PedestalBubbler Locknut DrainRegulator Holder RegulatorScrew - #10-24 X .50 PHTC StrainerFountain BodyBottom Cover Plate Back Panel Hex Nut Lower Panel Union-1/4 X 1/4Regulator Mounting Bracket Solenoid Mounting Bracket Sensor Support Bracket Solenoid Valve Assy 115VSolenoid Valve Assy 220/230V Power Cord 115V Sensor - ClearScrew- #8-18 X .37 HHSM Nut - Regulator Hex Nut #10-32Strain ReliefSpacer - 1/2 X .44Edge TrimScrew - 1/4-20 X .38 HHTC Elbow - 1/4 X 1/4Fitting - 1/4 NPTF X 1/4 O.D.Screw - #10-24 X .62 HHMS Screw - 5/16-18 X .75Hex Nut - 5/16-18Poly Tubing (Cut To Length)A5487456011C 55997C 75580C LK46450986C 61313C 11262754389055996C 28784C 5500066526837C 40045C 26833C 70683C 22525C 22526C 27240C 31375C 000000032731376C 31384C 3841700156082C 70016C 50203C 51409C 56280C 70256C 70817C 75507C 11100834389011157724389011157734389056092C1. Orifice Assy: Minerals deposits on orifice can cause water flow to spurt or not regulate. Mineral deposits may be removed from the orifice with a small round file not over 1/8" diameter or a small diameter wire. CAUTION: Do not file or cut orifice materials.2. Stream Regulator: If orifice is free of material deposits regulate water flow according to instructions on page3.3. Sensor Control: The sensor has a 2 second delay time. If sensor fails to operate valve mechanism or operates erratically, check the following: a) Ensure there are no obstructions within a 40 inch radius from the front of fountain.b) Check wire connections at the solenoid valve and at the sensor.CAUTION: Make sure unit is unplugged before checking any wiring. c) Ensure proper operation of solenoid valve. If there is an audible clicking sound yet no water flows, look for an obstruction in the valve itself or elsewhere in the water supply line.WARNING: Do not expose sensor to direct sunlight.4. Sensor Range Adjustment: The electronic sensor used in this fountain is factory pre-set for a "visual" range of 36 inches. If actual range varies greatly from this, or a different setting is desired, follow the range adjustment procedure below:a) Remove bottom cover of fountain.b) Remove sensor by removing washers and nuts that secure sensor on studs.c) Locate range adjustment screw between the red lenses of the sensor, then with a small tip screwdriver, rotate the range adjusting screw clockwise to increase range or counter-clockwise to decrease range. 1/4 turn of screw is equal to approximately 12 - 18 inches of range.CAUTION: Complete range of sensor (24 - 46 inches) is only one turn of the adjusting screw.d) Remount sensor on studs and replace bottom cover.241922FIG. 7REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1.800.260.6640MF100 Mounting Frame。
装箱大师企业版装箱大师(也有人叫装柜大师),是由国内研发的,并且具有持续研发能力的装柜软件,是最好用的装柜软件之一。
装柜大师解决的具体问题有:FCL时,一个整柜能装多少这种货物?如何装货物,不浪费货柜内的空间?LCL时,如何装货柜,才能让集装箱装的最多这批货物,需要用哪种型号集装箱?用几个集装箱?装箱大师可以快速解决装柜问题,除了基本的装柜功能,还有很多特殊功能:例如货物自由摆放功能,角件躲避功能,货物填充功能,设定货物摆放缝隙功能等,如果会使用装箱大师,可以提高集装箱装载率,节省装柜计算时间,是装箱拼柜的实用工具之一。
装箱大师有多个版本,包括企业版,自由设计版、网络版和单货永久免费版。
用户可以根据需求不同,选择合适的版本解决自己的装柜问题。
装箱大师企业版:1、装箱大师企业版支持中英文,中文繁体,支持英制和公制计量单位间之间的智能换算。
2、设置货物不同的摆放方式,如只能竖放、易碎怕压、不允许悬空或允许部分悬,设置货物的承重级别和最大堆码层数。
货物详细信恵/3、可以设置货物的数量和重量,货物的摆放优先级,以及货物之间的缝隙。
宽度方向摆族縫晾长度方向摆放耀腺埴充类型总重杲总体积01001004、提供多种集装箱类型以供选择,同时可以根据实际,自定义集装箱大小,自定义角件大小,通过设置保留尺寸,为集装箱预留空间。
O 掘麴林目武配載报表 &出零翻F髓讨巧丰崗厲帯議器库尺寸•重融也千克•舞更如的謬 *觀丸讯除巔活空O^GE嵐栄翻.迈脈液寸蛊知然爲对酯帀牺职寸魏凹用缺5、设置装箱规则。
支持装卸段的生成,支持相邻物品摆放。
支持优先立放和交叉深度功能。
6、3D显示装箱效果图,步进式展示装箱操作流程,自定义称或编码。
能贴入真实的货物图片。
3D效果图显示标识,如货物名7、生成装箱报表。
装箱报表从数字上体现了货物装箱分布情况,报表格式简单,一目了然, 可制作成装箱单格式。
装箱操作指导书图文并茂地展示装箱步骤,方便码头装箱。
实例教程力昌(上海)信息柜制造有限公司,现有货物规格如下:公司手工计算,整整3个人用了1天的时间,才计算出来。
结果是一个40尺的标准柜装不下。
真的装不下吗真的要浪费这么多的人力去计算吗看看“装柜专家”是如何做到:优点一、多装货物。
优点二、节省人力。
优点三、输出完美装配方案。
一、启动装柜专家软件1、双击图标,启动装柜专家。
2、选择“多货多柜”,单击“确定”。
二、定义货物1、选择货物“A4 手提式塑料信息柜”,单击“属性”。
2、检查和定义货物“尺寸”。
3、检查和定义货物“摆放限制”,单击“确定”按钮。
4、选择货物“防火信息柜LC-30D”“防火信息柜LC-35J”“防火信息柜LC-53J”“旅行式手提塑料信息柜”“嵌墙式防火箱LC-33J”,依次检查和定义货物尺寸、货物摆放位置,具体操作不再详细描述。
三、选择货物1、分别双击客户需要的6种货物,在下边窗口可以看到已经选择好的货物。
2、分别双击6种货物的数量,可以修改成客户需要的数量。
四、选择集装箱1、单击左边“集装箱”,双击“STD 40”集装箱,在下面窗口可以看到已经选择的集装箱规格。
五、选择计算精度1、依次单击菜单“查看”→“设置”。
2、拖动滚动条,先设置“计算精度”为“1”,单击“确定”按钮。
六、求解,单击“求解”按钮。
七、查看计算结果,需要2个集装箱。
八、调整计算精度,重新计算结果。
1、依次单击菜单“查看”→“设置”。
2、拖动滚动条,再设置“计算精度”为“3”,单击“确定”按钮。
3、重新求解,单击“求解”按钮。
4、确认刷新,单击“是”按钮。
5、查看计算结果,仍然需要2个集装箱。
6、依次单击菜单“查看”→“设置”。
7、拖动滚动条,再设置“计算精度”为“5”,单击“确定”按钮。
8、重新求解,单击“求解”按钮。
9、确认刷新,单击“是”按钮。
10、查看计算结果,只需1个集装箱。
11、查看装柜方案12、查看装柜的14个步骤图九、总结1、确实能让一个集装箱多装货物。
装柜专家LoadExpert目录1.简介......................................................... 错误!未指定书签。
2.使用......................................................... 错误!未指定书签。
2.1.装柜方式……………………………………………………………………………….…….错误!未指定书签。
(1)多货多柜 ................................................ 错误!未指定书签。
1.简介装柜专家LoadExpert是一个解决集装箱装柜问题的专业软件。
“装柜专家”采用先进的数学模型,集合优秀的程序算法,紧密联系实际应用需求。
它能智能优化集装箱内货物空间布局,提高集装箱的空间利用率,得出明确清晰的货物装载方案,规范标准化作业某些集装箱的最多数量,自动计算出利用所选集装箱,完全装载这批货物所需的最节省运费的方案,并可以指定各种货物在集装箱内部从里到外的空间装柜顺序。
操作步骤如下:1.选择“文件”菜单,选择“新建”。
出现选择装柜方式窗口。
选择“多货多柜”,单击右下角的“确定”按钮,进入下一步。
2.进入主操作界面。
在右方的浏览树选择“货物”项,开始选择货物。
右方出现货物选择列表,选中货物之后,单击“选择”按钮,或者双击货物列表中该项,就可以选择该货物到下面的装柜货物列表中。
装柜专家默认为你设置了这种货物的数量是100件,点击各种货物的数量栏,就可以输入各种货物的数量,同样地也可以编辑这种货物的空间装柜顺序。
装柜专家规定了空间装柜顺序是从0-99的整数,空间装柜顺序高的货物比低的货物先装载入集装箱之内。
如果要在装柜货物列表中取消选择某种集装箱,只需在下方的装柜货物列表中选择这种货物,点击右下角的“取消选择”按钮即可。
用户可以点击界面中部的“属性”,“新下方“打开模板”按钮,打开模板文件,就不再需要修改和调整格式了。
密级:版本:第1版
文档编号:版本号:
美森集装箱箱号智能识别系统
v1.0
用户操作手册
美森博多利(大连)科技有限公司
总页数5页正文3页编制日期2019.5.28
编制刘懿锋审核批准
美森集装箱箱号智能识别系统v1.01
目录
1.接口参数说明 (1)
2.接口使用示例 (2)
3.输入图片及返回结果 (3)
1.接口参数说明
●接口输入为API运行路径和用户上传图片的存储路径●接口输出为集装箱箱号识别结果或错误码文本信息
2.接口使用示例
●API调用路径固定,用户通过输入需要识别图片的存储路径得到识别结果●通过Web端get请求访问API
●通过Post请求调用API(Python端)
●通过Post请求调用API(JavaScript端)
3.输入图片及返回结果
●合格的输入图片及其返回结果:
●不合格的输入图片及其返回的错误提示:。
装柜专家概述在现代家居设计和装饰中,装柜是必不可少的环节之一。
装柜专家是指那些具有丰富经验、技术熟练的专业人员,他们能够为家庭提供全方位的装柜解决方案,从设计到安装都能一手操办。
本文将介绍装柜专家的角色和能力,并探讨他们在家居设计中的重要性。
角色和能力装柜专家是具有丰富经验和深厚专业知识的专业人员,他们通常具备以下能力:1. 设计能力:装柜专家能根据客户需求和空间特点,提供合适的柜体设计方案。
他们对于家居设计的趋势和流行具有敏锐的洞察力,并能够将其转化为创意设计。
2. 材料选择:装柜专家了解各种不同材料的特点,包括实木、人造板、石材等等。
他们能根据客户的预算和需求,推荐最适合的材料,并确保其质量和耐用性。
3. 空间规划:装柜专家能够根据空间的特点和使用需求,合理规划柜体的布局和功能划分。
他们考虑到每个区域的使用目的,如厨房、卧室、衣柜等,并提供有效的解决方案。
4. 制作技能:装柜专家具备先进的制作技能,包括切割、拼接、打磨和上漆等工艺。
他们能够使用各种工具和设备,确保柜体的精确度和质量。
5. 安装服务:装柜专家能够将设计图纸转化为实际的柜体产品,并进行安装调试工作。
他们能够解决各种复杂的安装问题,并确保柜体安全牢固。
装柜专家的重要性装柜专家在家居设计中扮演着重要的角色,以下是他们的重要性所在:1. 优化空间利用:装柜专家能够根据空间特点和客户需求,利用合适的柜体设计方案,充分优化空间的利用率。
他们能够将每个角落和每寸空间最大化利用,提供更多的存储空间,增加家居的功能性。
2. 提高家居价值:装柜专家制作的柜体不仅仅是实用的,还能提升整个家居的外观和价值。
精心设计和制作的柜体能够与整体家居风格相协调,提升家居的美感和品味。
3. 实现个性化需求:每个家庭都有不同的需求和喜好,装柜专家能够根据客户的个性化需求,提供定制化的柜体解决方案。
无论是颜色、材料还是功能设计,都能够根据客户的要求量身定制,满足客户的个性化需求。
L (mm)W (mm)H (mm)PCS/箱38018025111,装柜优化计算结果:L W H L W H L W H L W H 583723172366118802317236611880231726531342023172653计算结果填装率填装率填装率填装率A:只许大箱全部正立时92.75%93.96%93.11%92.42%92.75%93.96%97.06%96.42%0222,装柜图(正立大箱层:从货柜顶俯视):20'装柜俯视图40'装柜俯视图40'HC装柜俯视图45'HC装柜俯视图图例60列606060箱长:L 列列列箱宽:W3215663166317435行行行行行行行行正立大箱层数:9正立大箱层数:9正立大箱层数:10正立大箱层数:10B:货柜顶部允许大箱侧放时41284632卧放大箱层数卧放大箱层数356417281728卧放大箱层数卧放大箱层数装柜数量356439604440装柜数量集装箱尺寸装柜数量装柜数量40’HC柜45’HC柜大箱参数20’柜40’柜第二步,核对货柜尺寸,如无修改,直接到第三第三步,点击计算,获得计算结果計 算3,顶层侧放装柜图(允许侧放时):20'装柜俯视图侧放层数:40'装柜俯视图40'HC装柜俯视图45'HC装柜俯视图图例60列606060箱长:L列列列箱高:H02315473147315335排排排排排排排排0排0排0排0排卧放大箱层数:0卧放大箱层数:0卧放大箱层数:2卧放大箱层数:2正立大箱层数:8正立大箱层数:8正立大箱层数:9正立大箱层数:9说明:1,装柜以大箱正立放置为基础,如果产品可以侧倒放置,那么只能是货柜顶部最多侧放一层或两层。
2,必须先填黄色单元格的大箱尺寸和每箱个数。
3,填入大箱尺寸和每箱个数后,按 CAL Result 按钮得到装柜数量。
4,由于上述为无缝装载的理论计算,实际装柜时不可能那么紧密,因此,参与计算尺寸是否与实物尺寸一致。
装柜专家LoadExpert目录1.简介 ....................................................... 错误!未指定书签。
2.使用 ....................................................... 错误!未指定书签。
2.1.装柜方式……………………………………………………………………………….…….错误!未指定书签。
(1)多货多柜................................................ 错误!未指定书签。
(2)单货多柜................................................ 错误!未指定书签。
(3)数量不定................................................ 错误!未指定书签。
(4)2.2.2.2.1设置2.2.33.3.3.13.3.23.3.34.4.1.简介装柜专家LoadExpert是一个解决集装箱装柜问题的专业软件。
“装柜专家”采用先进的数学模型,集合优秀的程序算法,紧密联系实际应用需求。
它能智能优化集装箱内货物空间布局,提高集装箱的空间利用率,得出明确清晰的货物装载方案,规范标准化作业程序,从而降低运营成本,提高企业竞争力。
2.2.1.(1)1.下角的“确定”按钮,进入下一步。
2.进入主操作界面。
在右方的浏览树选择“货物”项,开始选择货物。
右方出现货物选择列表,选中货物之后,单击“选择”按钮,或者双击货物列表中该项,就可以选择该货物到下面的装柜货物列表中。
装柜专家默认为你设置了这种货物的数量是100件,点击各种货物的数量栏,就可以输入各种货物的数量,同样地也可以编辑这种货物的空间装柜顺序。
装柜专家规定了空间装柜顺序是从0-99的整数,空间装柜顺序高的货物比低的货物先装载入集装箱之内。
MaxLoad Pro——全球最优秀的优化装柜软件作者:点信公司点信软件MaxLoad Pro是至今为止,全世界物流行业公认的最优秀的装载包装产品的策划及优化软件。
MaxLoad Pro 采用参量驱驶的科学算法及广泛的堆码规则(stacking rules) 来决定最佳的运货模式。
它可协助你准确地计算所需的集装箱数目,提高装箱效率及将货运成本减低10至25%。
我公司结合行业的需要,引进了美国MaxLoad Pro装柜优化系统(目前是MaxLoad Pro中国区总代理),为整个物流行业的装柜优化工作注入了新动力。
MaxLoad Pro能给您带来的好处:一、提高装载利用率,减低物流成本。
系统能自动产生高度优化的集装箱装柜方案,直接降低货物运输环节的费用。
通过使用美国MaxLoad Pro装柜优化系统,一般企业在装载上都能提升3%—8%的空间利用率,大大减少了企业的运输成本。
二、减轻了装柜计算的工作量,提高了工作效率。
通过使用MaxLoad Pro装柜优化系统,再复杂的装柜工作,只需点几下鼠标,一个高效率的货柜装箱方案轻松完成,让耗时费力的集装箱装箱装柜设计过程成为过去。
MaxLoad Pro能帮你解决以下装柜的问题:1、如何计算一个货柜、集装箱能装多少货物?2、如何提高货柜、集装箱装载装货量,使集装箱空间利用最大化?3、如何在提高集装箱装载量的同时避免集装箱超重?4、多种货物拼柜时,如何装货柜集装箱,怎么让集装箱装得更多?5、这批货物,需要调用几个集装箱?6、如何让现场的装箱人员按照您的装箱方案进行装集装箱?7、经验装箱的装柜方案,是否还有继续改善呢?MaxLoad Pro简单的功能介绍:载货优化功能∙运用灵活的货板装货规则,以确保货物稳固。
用户也可自定义堆货及装货规划,以增加装载容量及有效地利用空间∙支缓多站式(multiple stop) 及优先式装货∙根据卸货次序装货,或将同一订单的货物集中装载∙就订单需要找出最佳集装箱∙输出装箱步骤显示报告,提高装货効率∙成本运算功能∙广泛的堆货、装货规则及轴重计算,有助将运送中损坏减至最低∙计算轴重,并显示货物重心的准确位置∙可装载不同大小的圆桐形货物,如金属鼓、纸卷等广泛运输工具种类支持∙各种货车、集装箱、货柜、火车车厢、列车、空运(单层或多层)可供选择∙用户可定义新车辆或货柜使用简易,完全个别设计∙「3D Drag and Drop」编辑功能,使用户轻易编辑或设计装运方案∙立体色码视像显示,可以在你进行设计时显示你输入的SKU、总量或货板数据库的数据∙语言编辑系统支持十多种语言,同户更可修改全文以供个别设计之用∙可选用十进制或英制显示数值,包括在计算答案前显示你运输工具的运载量或重量百分比∙储存你喜欢的设定,包括运输工具种类、边长量度及语言形式,作为系统的预先设定∙可为个别公司定做装货程序及功能,以更有效地与现有系统作整合多种装载报告及打印文件∙立体图像显示装货计划、每步装货指示及图表,以及全面撮要报告∙加入批注及图像,例如公司标志、货板方案等∙成本运算功能,提供估值及报价∙直接发出电邮,输送报告与不同部门或客户如果您现在还在为烦琐而低效的装柜事情而发愁,请联系我们;如果您曾用过类似的装柜系统,感觉还不够满意,也请联系我们。
NCH840BK00 840 Count CompressorCigar Humidor OWNERS MANUALRead and save these instructions.R EAD AND SAVE THESE INSTRUCTIONS.Register Your Product Online (3)Safety Information & Warnings (4)Parts List (6)Assembly & Installation (7)Operating Instructions (9)Cleaning & Maintenance (15)Troubleshooting (16)Limited Manufacturer’s Warranty (18)SPECIFICATIONSREGISTER YOUR PRODUCT ONLINERegister Your NewAir Product Online Today!Take advantage of all the benefits product registration has to offer:Service and SupportDiagnose troubleshooting and service issues faster and moreaccuratelyRecall NotificationsStay up to date for safety, system updates and recall notificationsSpecial PromotionsOpt-in for NewAir promotions and offersRegistering your product information online is safe & secure and takes less than 2 minutes to complete:/registerAlternatively, we recommend you attach a copy of your sales receipt below and record the following information, located on the manufacturer’s nameplate on the rear of the unit. You will need this information if it becomes necessary to contact the manufacturer for service inquiries.Date of Purchase:Serial Number:Model Number:SAFETY INFORMATION & WARNINGSBefore use, please read and follow all safety rules and operating instructions in this manual.WHEN USING ELECTRICAL APPLIANCES, BASIC SAFETYPRECAUTIONS SHOULD BE FOLLOWED TO REDUCE THE RISKOF FIRE, ELECTRIC SHOCK, AND HARM TO THE USER AND/ORPROPERTY.•Read all instructions before using this cigar humidor cabinet.•Never allow children to operate or play with this appliance.•Never clean appliance parts with flammable fluids. The fumes can create a fire hazard or explosion.•Do not store or use any flammable vapors and liquids in the vicinity of this appliance. The fumes can create a fire hazard or explosion.•This appliance is not intended for food storage.•This appliance is not intended for use by people (including children) with reduced physical, sensory or mental capabilities, lack of experience or knowledge of its operation, unless well instructed or under supervision of a person responsible for their safety.Risk of child entrapment!Keep children away from cigar humidors in use. Lock the door to yourappliance and warn children not to play inside of it.Childproof old humidors and other appliances you plan to discard or leave in storage by removing the door completely with a screwdriver.5R600a WARNINGSFor your safety observe the following recommendations:•This appliance contains a small quantity of R600a refrigerant which is environmentally friendly, but flammable. It does not damage the ozone layer, nor does it increase the greenhouse effect.•During transportation and installation, ensure that the tubing of the refrigerant circuit is not damaged.•Avoid using sharp objects near the appliance.•Leaking refrigerant can ignite.•In the event any damage does occur, avoid exposure to open fires and any device which creates a spark, disconnect the appliance from the main p ower, thoroughly ventilate the room in which the appliance is located for several minutes, and notify Customer Service for necessary action and advice.•The symbol is a warning and indicates the refrigerant and insulation blowing gas are flammable.•Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance.•When positioning the appliance, ensure the supply cord is not trapped or damaged.•Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.•The refrigerant and insulation blowing gas are flammable. When disposing of the appliance, do so only at an authorized waste disposal center.WARNING: It is hazardous for anyone other than an Authorized ServicePerson to carry out servicing or repairs to this appliance.•The appliance is designed for freestanding installation only. For freestanding installation, leave 5 inches (127mm) of space around the back and sides of the unit to allow proper air circulation to cool the compressor.•Do not use mechanical devices or other means to accelerate the defrosting process, other than those recommended by the manufacturer.•Do not tamper with the refrigerant circuit.•Do not use extension cords or ungrounded (two prong) adapters.•If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or a similar qualified person in order to avoid a hazard.PARTS LISTASSEMBLY & INSTALLATIONAllow 24 hours before switching on the cigar humidor. During this time, we recommend that you leave the door open to clear any residual odors.Important: All models without front venting (air opening) are strictly for freestanding only.Recommendations:The location you have selected for your cigar humidor should:•Be well ventilated•Be away from any heat source and direct sunlight•Be in a mostly dry environment (avoid places like laundry rooms, bathrooms, etc.)•Be on a level surface•Be connected to a standard and reliable electricity supply. It is NOT recommended to use a multi-socket or extension cord.•Be connected to a standard 120V electrical outlet.•Placed away from the microwave oven. Certain microwave ovens do not have a wave interference shield. When placed within 3 feet vicinity of a microwave over, the cigar humidor’s operation may be affected.Grounding instructions:The cigar humidor must be grounded in case of wire leakage. Grounding reduces the risk of electrical shock. The cigar humidor is equipped with a power cord having a grounding wire and plug. The cigar humidor plug must be plugged into a properly affixed and grounded electrical outlet.Improper use of the grounding plug can result in the risk of electric shock. Consult a qualified electrician or service person if the grounding instructions are not completely understood.If the supply cord is damaged, it must be replaced by a qualified person in order to avoid electrical hazard.INSTALLING YOUR CIGAR HUMIDORUnpack and remove all the protection and adhesive strips from the packaging around and inside the cigar humidor.The cigar humidor must be positioned such that the plug is accessible. The cigar humidor should be installed in a suitable place where the compressor will not be subject to physical contact.Leveling your cigar humidor: cigar humidor must be leveled BEFORE loading your cigar.Your cigar humidor is equipped with 4 adjustable feet to facilitate easy leveling. It is recommended that you tighten the back feet to the maximum and adjust the front feet to level the cigar humidor.OPERATING INSTRUCTIONSTURNING ON YOUR CIGAR HUMIDORPlug in and switch on the appliance by pressing on the power button for 3 seconds.When you use the cigar humidor for the first time (or restart the cigar humidor after having it shut off for a long time), there will be a few degrees variance between the temperature you have selected and the one indicated on the LED readout. This is normal and it is due to the length of the activation time. Once the cigar humidor is running for a few hours everything will stabilize.IMPORTANT: If the unit is unplugged, power is lost or turned off, wait 3 to 5 minutes before restarting the unit. The cigar humidor will not start if you attempt to restart before this time delay.Operating NoisesTo reach the desired temperature settings, our cigar humidor, like all cigar humidors operating with compressors and fans, may produce the following types of noises. These noises are normal and may occur as follows:•Gurgling sound - caused by the refrigerant flowing through the appliance’s coils.•Cracking/popping sounds - resulting from the contraction and expansion of the refrigerant gas to produce cold.•Fan operating sound - to circulate the air within the cigar humidor.CONTROL PANEL INSTRUCTIONSMODE button:Press the MODE button to switch the control function from adjusting the temperature to adjusting the humidity.ON/OFF button:Press the button ON/OFF button for 3 seconds to turn the unit on. Press the ON/OFF button for 3 seconds to turn the unit off. When you turn off the unit, all other functions will turn off except for the LED light. Press again (without delay) and the power turns on again.LED LIGHT button:Press the LED LIGHT button and the light turns on. Press the button again and the light turns off.TEMPERATURE display window:Displays internal temperature.HUMIDITY display window:Displays internal humidity level.UP button:Press the UP button to increase the temperature or humidity by 1 degree Celsius/Fahrenheit or by 1%, depending on which mode the humidor is set to.DOWN button:Press the UP button to decrease the temperature or humidity by 1 degree Celsius/Fahrenheit or by 1%, depending on which mode the humidor is set toCELSIUS/FAHRENHEIT button:Change between Celsius and Fahrenheit.11TEMPERATURE SETTINGS•When you turn on your cigar humidor for the first time, the LED temperature control panel displays the actual internal air temperature by default.•This cigar humidor comes with a memory function. In the event of a power interruption, all previous temperature settings are automatically reinstated, and it will revert to a preset temperature setting.•There is a difference between the air temperature inside the cigar humidor and the actual temperature of the cigar: You will need to wait approximately 12 hours before noticing the effects of temperature adjustment due to the critical mass within a full cigar humidor.•Once the temperature is set, it is strongly advised not to adjust it frequently. The thermostat will maintain the temperature inside the cigar humidor withina +/- 2.5 ºF range, but the actual temperature of the cigar will only fluctuate0.5ºF to 1ºF.NOTES:The cigar humidor temperature control function can keep the best temperature for cigar storage. The recommended range for ideal cigar storage is 60-68 F. Avoid cigar storage at temperature lower than 53 F since that can weaken the cigars causing cigar embrittlement and desiccation. If the temperature is higher 75 F, it will speed up the cigar curing and losing of its taste; increasing chances of tobacco insects infecting the cigars. Avoid putting cigars under the sun or in any closed place with high temperature to dry, instead dry cigars in a dry and cool place.Your cigar humidor should be installed at a suitable ambient temperature between 61-109F. If the temperature is higher or lower the ambient temperature range, it will create temperature fluctuations and the cigar humidor won’t reach its optimal cooling performance.12The cigar humidor has an automatic humidification system that is located atthe bottom of the cabinet and the water- filling box is in the lower left side ofthe humidor. Open the plastic cover of the drawer to add water as shownbelow.Notes:Avoid opening or removing any parts of the humidification system without technical assistance.Avoid filling with unfiltered water since it may cause harm to cigar quality or taste. Check the water-filling box often if you live in an arid climate.1.Open the plastic cover on thebottom drawer following thedirection of the arrow;2.Pull out the bottom drawer in thedirection of the arrow;3.Add water in the opening of the bottom drawerHUMIDIFICATION SYSTEM134.Make sure the added water does not exceed the fill line A shown inthe figure below.AUTOMATIC DEFROSTING SYSTEMYour cigar humidor comes with an auto-cycle defrost system. This system will only self-activate if the internal temperature of the humidor falls lower than 53 F for extend periods of time.If frost build up occurs, the defrost function will melt the frost and collect it in a tray located at the back of the cigar humidor next to the compressor where the compressor’s heat will evaporate the water and recycle it into the humidor’s humidification system.This system, when self-activated, helps maintain the humidity level inside your cigar humidor by adding moisture back into the cigar cabinet.NOTE: This cigar humidor is equipped with a double-glazed glass door that has a third internal acrylic layer to minimize condensation on the glass door.HOW TO REMOVE THE CEDAR DRAWER1.Pull the drawer out to reveal the metal latches on either side of thesliding roller rack.2.Lift the left side of the drawer up and out of the latch. At the same time,move the right side of the drawer down.3.Pull the drawer off the sliding roller rack and out of the cigar humidor.HOW TO INSTALL THE DOOR HANDLE1.Take out handle from cabinet, then take out 4pcs 4 * 35 screws from accessory bag2.Pull open door seal from the side of the door, then insert screws into the 2 handle holes on the inside of the door, then put the screws aligned into the hole of handle, tighten the screws with a Phillips screwdriver, then compress the door seal.CLEANING & MAINTENANCECLEANING YOUR CIGAR CABINETTo clean your cigar cabinet:•Unplug the cigar humidor and remove its contents and trays.•Wash the inside with warm water and a baking soda solution. The solution should be about 2 tablespoons of baking soda to a quart of water.•The outside of the cigar humidor should be cleaned with mild detergent and warm water.•Remove the water reservoir and wash with mild detergent and warm water.HOW TO DISPOSE OF YOUR HUMIDOR1.Disconnect the main plug from the main socket.2.Cut off the main cable and discard it.TROUBLESHOOTINGOPERATION MALFUNCTIONSIf your cigar humidor appears to be malfunctioning, unplug it and contact our customers service. Any intervention on the cold circuit should be performed by a refrigeration technician who should carry out an inspection of the circuit sealing system. Similarly, any intervention on the electrical circuit should be performed by a qualified electrician.WARNING: Any intervention performed by a non-authorized technician will lead to the warranty being void.POWER FAILURESIn the event of a power interruption, all previous temperature settings are automatically reinstated, and it will revert to a preset temperature setting.Most power failures are corrected within a short period of time. An hour or two loss of power will not affect cigar humidor’s temperatures. To avoid sudden change of temperature while the power is off, you should avoid opening the door. For longer periods of power failure, take steps to protect your cigars.COMMON USAGE PROBLEMSYou can resolve most common usage problems easily by reviewing and following the troubleshooting information below.19LIMITED MANUFACTURER’S WARRANTYThis appliance is covered by a limited manufacturer’s warranty. For one year from the original date of purchase, the manufacturer will repair or replace any parts of this appliance that prove to be defective in materials and workmanship, provided the appliance has been used under normal operating conditions as intended by the manufacturer.Warranty Terms:During the first year, any components of this appliance found to be defective due to materials or workmanship will be repaired or replaced, at the manufacturer’s discretion, at no charge to the original purchaser. The purchaser will be responsible for any r emoval or transportation costs.Warranty Exclusions:The warranty will not apply if damage is caused by any of the following: •Power failure•Damage in transit or when moving the appliance•Improper power supply such as low voltage, defective household wiring or inadequate fuses•Accident, alteration, misuse or abuse of the appliance such as using non- approved accessories, inadequate air circulation in the room or abnormaloperating conditions (extreme temperatures)•Use in commercial or industrial applications•Fire, water damage, theft, war, riot, hostility or acts of God such as hurricanes, floods, etc.•Use of force or damage caused by external influences•Partially or completely dismantled appliances•Excess wear and tear by the userObtaining Service:When making a warranty claim, please have the original bill of purchase with purchase date available. Once confirmed that your appliance is eligible for warranty service, all repairs will be performed by a NewAir™ authorized repair facility. The purchaser will be responsible for any removal or transportation costs. Replacement parts and/or units will be new, re-manufactured or refurbished and is subject to the manufacturer’s discretion. Fortechnicalsupportandwarrantyservice,********************************.。
ETC-PH Series Enclosed Transport Cabinet with Removable Proofer/Heater ModuleREMOVABLE PROOFER/HEATEROPERATING INSTRUCTIONSETC Cabinet with Removable Proofer/Heater CONGRATULATIONS......and thank you for purchasing an FWE Enclosed Transport Cabinet with Removable Proofer/Heater Module. Your unit has been designed and manufactured under rigid controls to assure you themost efficient service.Please take a moment to read through this booklet of important information pertaining to your cabinet. By following a routine of proper use and care described on the following pages, your cabinet and heat module will last for many years.IMPORTANT:Your Manufacturer Registration Card must be returned within 30 days after initial delivery to activate the warranty. 1FWE REMOVABLE PROOFER / HEATERThermometerProofer Humidity ControlCord WindingBracketRemovable water pansecured by handle strap(s)Main Power On/Off Switch HeatControl Can be used with or without water.2FWE Removable Proofer/Heater Module or models operate on 120 volt, 60 Hz, 1 ph, A.C. (unless ordered otherwise), and are equipped with a three prong grounding cord plug for your protection against possible shock hazards. Be sure to plug only into a properly grounded three prong wall receptacle. If you have any questions with regard to adequate wiring or grounding in your building, a qualified electrician should be contacted before using your cabinet. The amperage of your heat module is stamped on the name plate attached to the unit.DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE GROUNDING PRONG FROM THE CORD PLUG.WARNING:ONLY A QUALIFIED ELECTRICIAN SHOULD ATTEMPT TO REPAIR OR REPLACE ELECTRICALCOMPONENTS OR WIRING.BE SURE THAT MODEL IS UNPLUGGED FROM ELECTRICAL SOURCE BEFORE REMOVING CONTROL PANEL.ELECTRICAL REQUIREMENTS AND GROUNDING SERIAL AND MODEL NUMBER UNPACKINGThese numbers are found on the nameplate (serial tag) affixed to the unit. Please record them in this booklet in the space provided. When ordering parts and/or service, you will need to provide this information. The voltage and amperage of the unit are also stamped on the serial tag.After uncrating your cabinet and heating unit, remove all tape and padding which held all doors, shelves, racks, cord, etc., in place during shipment.3FWE REMOVABLE PROOFER / HEATERPlug your cabinet is plugged into a power source. An ON-OFF rocker switch activates power to the heat module. Your Proofer/Heater is equipped with two (2) heating elements and two (2) separate controls which regulate these elements. The PROOF is an infinite control (1-7 or Low-Med-High settings) which regulates the amount of warmed moisture in the cabinet. The HEAT control knob goes from 90°F to 190°F, and controls the amount of heat in the cabinet, when in use as a holding unit only (if water is added to water pan during this mode,some humidity will be added to the cabinet air to keep foods moist.However, if dry heat is needed, it does not harm the cabinet to be used without any water in the water pan). An operational range thermometer shows the internal temperature of the cabinet.CLEANINGKeep your cabinet clean by simply wiping the interior and exterior, as needed, with a damp cloth or sponge and a mild soapy solution.!CAUTION NEVER USE ABRASIVES, ACIDS, OR STRONG CLEANERS.Do not flood or allow electrical parts to become wet. The interior tray slide assemblies and humidifier pans are removable for easy cleaning. A stainless steel cleaner/polish is recommended forthe exterior to maintain a "like-new" appearance.DO NOT USE WAX OR STRONG CLEANERS ON DOOR GASKETS OR VINYL TRIM.WARNING: BE SURE THE PROOFER / HEAT MODULE IS UNPLUGGED OR REMOVED BEFORE CLEANING CABINET. THE WATER PAN AND HEATING ELEMENT(S) ARE HOT WHEN INUSE AND COULD CAUSE INJURY .WARNING: DO NOT USE WET JET TO HOSE DOWN HEAT MODULE. DO NOT RUN THROUGH DISHWASHER TO CLEAN REMOVABLE PROOFER MODULE. DAMAGE TO ELECTRICAL COMPONENTS WILL OCCUR.PROOFER/HEATER CONTROLS4PROOF MODE1) PLUG CABINET INTO OUTLET,making sure it is a properlygrounded power receptacle. Press ON-OFF rocker switch to "ON"position.2) FILL THE HUMIDIFIER PAN with HOT water.This pan is removablefor ease in cleaning. It is not necessary to remove the pan to fill it.3) PRE-HEAT THE CABINET by turning the rocker switch to the "ON"position, and setting the HEAT control to 100°F. Allow approximately20-30 minutes of pre-heat time. The door should be kept tightly closed during this procedure, to obtain the optimum proofing environment.4) SET PROOF CONTROL to desired setting. For uniform raiseddough results, suggested setting are No. 5 for 1-7 dial face or “P”on Low-Med-High dial face. At these settings, the proofing systemmaintains an optimum 95°- 95% heat / humidity balance.Below are examples of results at several temperature / proof settingcombinations. As a rule of thumb, the higher the heat setting, thelower the humidity, since higher temperatures will cause more rapidevaporation of the moisture.EXAMPLE:If heat setting is at 100°F, and proof setting is at #5 or “P”, it should result in 96% relative humidity in the interior of the cabinet.EXAMPLE: If heat setting is at 140°F, and proof setting is at #5 or “P”, it should result in 90% relative humidity in the interior of the cabinet.EXAMPLE:If heat setting is at 152°F, and proof setting is at #5 or “P”, it should result in 75% relative humidity in the interior of the cabinet.NOTE:As with all Proofing cabinets, your results may vary, depending on cabinet model (size of interior), room temperature and conditions,pre-heat time, temperature of product going into cabinet, etc... It issuggested that you experiment with various products at various settings to achieve optimum, uniform results for your particular application.5) LOAD THE CABINET with your product as quickly as possible.To maintain the best proofing conditions, the door should be tightlyclosed when not loading the cabinet, and remain closed for theduration of the proof time necessary for your product.5FWE REMOVABLE PROOFER / HEATERHEATED HOLDING AND TRANSPORTING1) PLUG UNIT INTO OUTLET,making sure that it is a properly grounded power receptacle. Press ON-OFF rocker switchto "ON" position.2) FILL THE HUMIDIFIER PAN WITH HOT WATER (Optional).The water pan is removable for ease in cleaning and filling. Fill thispan with HOT water prior to heating the cabinet. This will allow the heating system to condition and add humidity to the cabinet's air andhelpprevent your food from drying out and shrinking. NOTE; If dry heat is desired (without humidity), do not add water or simply drain the waterout of the pan.3) SELECT A TEMPERATURE SETTING. For most foods, a holding temperature of 150° - 160°F should be adequate. By keeping thewater pan filled and the HEAT control set at 150°F, a normal (40%) humidity level will be achieved.4) PRE-HEAT CABINET FOR 20-30 MINUTES. AVOID PUTTING YOUR HOT FOODS INTO A COLD CABINET!By pre-heating the unit20-30 minutes before each use, you can be assured of maintaining the temperature and obtaining the best results from your cabinet.5) LOAD THE CABINET.During the loading procedure, keep thedoor(s) closed as much as possible. After loading is completed,do not open doors again until you are ready to serve.6) TRANSPORTING HOT FOODS. Your cabinet is equipped with a positive latch to assure safety during transportation. Plug the unit intoan electrical outlet at the serving location (if available), so that the thermostat will re-activate and automatically hold your pre-selected temperature.6Check this list first before you call for service... PROBLEM POSSIBLE CAUSE REMEDYTEMP TOO HOTTEMP NOT HOT ENOUGHNO HEAT AT ALL 1A] Adjustable thermostatset too high1B] Thermostat needsre-calibrating**2A] Opening door unnecessarily2B] Thermostat set too low2C] Cord plug pulled out from outlet2D] Fuse blown - no power to outlet2E] Thermostat out of calibration**3A] Unit not plugged into outlet3B] Thermostat knob at “ OFF ”3C] Rocker switch at “ OFF ” position3D] Fuse Blown - no power to outlet3E] Thermostat needs replacing3F] Heating element burned out*1A] Set thermostat at a lower temperature(no lower than 140°F).1B] Loosen screw in thermostat knob and remove knob.Adjust set screw in hollow stem with small bladescrewdriver by turning CLOCK-WISE.1/4 turn lowers temperature approximately 10°F.DO NOT REMOVE SET SCREW.2A] Keep door closed and latched shutas much as possible.2B] Set thermostat at a higher temperature.2C] Replug cord into proper outlet.2D] Have a qualified electrician check powerand fuse box.2E] Loosen set screw in thermostat knoband remove knob. Adjust set screw in hollow stemwith small blade screwdriver by turningCOUNTER-CLOCKWISE.1/4 turn raises temperature approximately10°F. DO NOT REMOVE SET SCREW.3A] Plug unit into properly grounded electrical outlet.3B] Adjust thermostat knob to temperaturesetting required.3C] Turn switch to “ ON ” position.3D] Have a qualified electrician check powerto fuse box.3E] Unplug unit from electrical source.Loosen set screw in thermostat knob and removeknob. Remove control panel, disconnect wires fromterminals on thermostat, and remove 2 screwsholding thermostat to control panel. Replacethermostat with new one, and re-install controlpanel and thermostat knob.3F] Unplug cart from electrical source. Remove screwsholding heating element in place. Gently pullelement away from back wall a few inches toexpose wire connections. Disconnect wires, andreplace element with new one. Reconnect wires,secure element with screws.* * NOTE: CALIBRATION IS EXCLUDED FROM FWE WARRANTY. Thermostats on all units are calibrated at the factory* * prior to shipping. Due to conditions in transit, beyond our control, occasionally units will need to be re-calibrated prior* * to use. This is a simple procedure for which instructions are given above. (1B, 2E)* Heating element will either function or not function. Only a slight warmth indicates a problem with the thermostat, not the element. 7FWE REMOVABLE PROOFER / HEATERWIRING DIAGRAM120v220v8ETC CABINET REMOVABLE PROOFER/HEATER YES!USE THESE PRODUCTSDO NOT USE Abrasive Pads, Chlorine or Bleach - Liquid or Wipes - ON STAINLESS STEELDO NOT USE THESE PRODUCTSCLEANING AND CARE9FWE REMOVABLE PROOFER / HEATERLIMITED TWO YEAR WARRANTYFWE / Food Warming Equipment Company, Inc.(Seller) warrants to the original purchaser, subject to the exceptions and conditions below, that FWE manufactured equipment shall be free from defects in material or factory workmanship, under ordinary use for the purpose for which it is designed. The effective warranty period is as follows:PARTS:Seller will furnish without charge to the original purchaser, FOB Sellers’ factory, replacement parts for repairs to all new stand ard catalog prod ucts and factory custom / modified units, which in Seller’s sole judgement, prove defective in materials or workmanship under normal and proper use with the reserved right to request the return of any part claimed to be defective, prior to issuing replacement part or authorizing warranty service, for a period of two (2) years from date of original shipment from Seller’s plant, except for equipment used in a Correctional Environment / Facilities, which is warranted for a period of one (1) year from date of original shipment from Seller’s plant.LABOR: Seller’s labor warranty shall be performed by a Seller-approved Service Agency who must contact Seller to obtain a Warranty Service Authorization (WSA) number prior to performing any repairs. If service is required during overtime periods, the difference between overtime and standard labor rates shall be paid by the purchaser. Seller does not assume any responsibility for any charges not expressly authorized, incidental to the repair or replacement of equipment covered by this warranty, nor charges exceed ing, in Sellers sole jud gement, normal and customary amounts. Only approved travel charges will be allowed. Seller’s labor warranty shall be from the date of original shipment date from Seller’s plant for a period of one (1) year, except for equipment used in a Correctional Environment / Facilities which is warranted for a period of six (6) months.This warranty is for normal usage and does not apply to any product or parts thereof that have been misused, altered, or where Seller’s operating instructions or specific voltage is not observed; nor shall this warranty apply to defective products or parts resulting from accident following date of original shipment, nor extend to or cover removal, installation, reinstallation or calibration, or service calls or cost of repairs undertaken by a customer. This warranty is also subject to the following:1.] Customer returning the warranty registration card, accompanying Sellers originalshipment, to Seller within thirty (30) days of receipt;2.] Giving immediate notice of any allegedly defective part or product to Seller; and3.] Customer, at Sellers request, returning said defective parts or product to Seller.This is the sole warranty applicable to the merchandise. It is expressly understood that Seller’s liability hereunder is limited to the repair or replacement, at Seller’s option, of products or parts, defective materials or workmanship as provided above. Seller’s judgement as to the cause and nature of any d efect will be final.Seller shall in no case be responsible for special or con-sequential damages or any other obligation or liability with respect to products sold by Seller. This warranty, as stated above, applies to equipment installed in the Continental United States. FWE equipment installed outside the Continental United States shall carry parts coverage only. All labor costs are approved on a discretionary basis, based on like repairs in the Continental U.S. This warranty shall stand in whole or in part as allowed by law. Any exclusion of a part of this warranty, as may be allowed by law, shall not void balance of warranty.This is a limited warranty pursuant to the Consumer Product Warranties Act, 15 U.S. Code. section 2303.© 2003 Food Warming Equipment Co., Inc.10OPS_Manual_ETC-PH © 2012 Food Warming Equipment Co., Inc. Errors subject to correction. All specifications subject to change without notice. Printed in USA.WE OFFER SALES AND SERVICE WORLDWIDE Food Warming Equipment Company, Inc.P .O. Box 1001• Crystal Lake, IL 60039-1001Manufacturing Facilities:7900 S. Route 31 • Crystal Lake, IL 60014***************FWE Parts Department:Phone: 815 459 7500FAX: 815 459 7989。
装柜专家说明书公司标准化编码 [QQX96QT-XQQB89Q8-NQQJ6Q8-MQM9N]装柜专家LoadExpert使用手册目录1. 简介 (2)2. 使用 (2).装柜方式 (2)(1) 多货多柜 (3)(2) 单货多柜 (17)(3) 数量不定 (18)(4)体积配比 (20).通用操作 (21)数据库 (21)设置 (30)文件 (31)3.使用重点 (32)套装货物详细信息 (32)移动货物的说明 (37)导入导出功能: (43)4. 系统配置要求 (48)4. 技术支持 (48)1. 简介装柜专家LoadExpert是一个解决集装箱装柜问题的专业软件。
“装柜专家”采用先进的数学模型,集合优秀的程序算法,紧密联系实际应用需求。
它能智能优化集装箱内货物空间布局,提高集装箱的空间利用率,得出明确清晰的货物装载方案,规范标准化作业程序,从而降低运营成本,提高企业竞争力。
2. 使用装柜专家使用简单直观,用户只需要掌握基本的计算机操作技能,就能轻松地掌握装柜专家的操作。
. 装柜方式装柜专家紧密联系实际装柜的作业要求,共有“多货多柜”,“单货多柜”,“数量不定”和“体积配比”四种装柜方式供用户灵活选择。
缺省的情况下,装柜专家每次启动的时候都会提示用户选择装柜方式。
四种装柜方式的操作基本相似,下面以“多货多柜”装柜方式为例详细介绍。
(1) 多货多柜指定若干种货物及其数量,指定若干种备选的集装箱,可以指定某些集装箱的最多数量,自动计算出利用所选集装箱,完全装载这批货物所需的最节省运费的方案,并可以指定各种货物在集装箱内部从里到外的空间装柜顺序。
操作步骤如下:1.选择“文件”菜单,选择“新建”。
出现选择装柜方式窗口。
选择“多货多柜”,单击右下角的“确定”按钮,进入下一步。
2.进入主操作界面。
在右方的浏览树选择“货物”项,开始选择货物。
右方出现货物选择列表,选中货物之后,单击“选择”按钮,或者双击货物列表中该项,就可以选择该货物到下面的装柜货物列表中。
R30XMA3 SERIESPRODUCT BROCHURE2† Rated load figures are based on 3000 lb (1361 kg) load and a 24” load center.NOTE: Performance specifications are for truck with standard equipment. Performancespecifications are affected by the condition of the vehicle and how it is equipped as well as the nature and condition of the operating area. If these specifications are critical, the proposed application should be discussed with your dealer.Lift heights over 360" (9144 mm) maximum fork height may require reduced capacity depending upon OEC dimensions.3Right angle stack and equal intersecting aisle dimensions provided with a 40” wide x 48” long pallet load, allowing zero clearance.1Speeds are the same in either direction, with or without rated load. Steer angle <10 degrees.2Optional with Hyster Power Cellect ™CERTIFICATION: These Hyster ® lift trucks meet the design and construction requirements of B56.1-1969, per OSHA Section 1910.178(a)(2), and also comply with the B56.1 revision in effect at time of manufacture. Performance specifications are for a truck equipped as described under standard equipment on this technical guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed applica-tion should be discussed with your dealer.Battery compartment length is measured from front to rear. Battery compartment width is measured across truck. SB350 amp “red” connector, cable position B, cable length 16”(405mm). Maximum cable gauge 1/0 AWG battery with lid will NOT fit in battery compartment. Battery weight range 1500 - 2000 lb. Amp hour capacity min/max - 24 volt truck 960/1240. 36 volt truck 600/775.Note: Speed limits are for trucks at operating temperature with fully charged battery. Speeds are the same in either direction, with or without rated load. For lift heights between 24.0” (610 mm) and 272.0” (6909 mm), traction speed is reduced when steering angle exceeds 10°.* T ravel above 272.0” (6909 mm) fork height requires a High level traction option. Capacity reduction required.Contact your local dealer for additional information.。
(19)中华人民共和国国家知识产权局(12)实用新型专利(10)授权公告号 (45)授权公告日 (21)申请号 202122066890.4(22)申请日 2021.08.30(73)专利权人 思为客(宁波)智能装备有限公司地址 315000 浙江省宁波市北仑区新碶街道明州西路491号1幢1号64-3(72)发明人 李炎球 孙晓武 陈良 杨武锦 黄衍政 (74)专利代理机构 东莞市兴邦知识产权代理事务所(特殊普通合伙) 44389代理人 冯思婷(51)Int.Cl.B65G 61/00(2006.01)B65G 57/20(2006.01)(54)实用新型名称一种包装箱码垛下料装置(57)摘要本实用新型属于包装箱包装技术领域,尤其涉及一种包装箱码垛下料装置,包括:第三运料辊筒线;所述码垛下料组件包括码垛下料输送线、栈板机架、栈板上移组件及栈板夹取组件,所述码垛下料输送线设于所述第三运料辊筒线一侧,所述码垛下料输送线上设置有所述栈板机架,所述栈板机架上设置有所述栈板上移组件,所述栈板上移组件上设置有栈板夹取组件;所述搬箱机械手设置于所述第三运料辊筒线、码垛下料输送线之间。
本实用新型通过第三运料辊筒线、码垛下料组件及搬箱机械手配合,能快速地将已经完成包装的包装箱从第三运料辊筒线搬运至码垛下料组件的栈板上进行码垛下料,能节省包装箱下料时间,提升包装箱下料效率。
权利要求书1页 说明书4页 附图2页CN 215557304 U 2022.01.18C N 215557304U1.一种包装箱码垛下料装置,其特征在于,包括:第三运料辊筒线;码垛下料组件,所述码垛下料组件包括码垛下料输送线、栈板机架、栈板上移组件及栈板夹取组件,所述码垛下料输送线设于所述第三运料辊筒线一侧,所述码垛下料输送线上设置有所述栈板机架,所述栈板机架上设置有所述栈板上移组件,所述栈板上移组件上设置有栈板夹取组件;搬箱机械手,所述搬箱机械手设置于所述第三运料辊筒线、码垛下料输送线之间。
集装箱是现代重要的运输工具,在市场竞争日趋激烈的当今社会, 如何在货物运输这一重要环节减低成本与费用,是进出口和运输等行业企业普遍关心的问题。
事实上,集装箱的装箱问题在大部分企业中一直得不到很好解决,往往是凭经验作业,造成:
∙ 空间利用率低,平均只有八成左右
∙ 计算耗时费力,难以得到优化方案
∙ 货物装柜超重,装载数量不准确
∙ 作业缺乏标准,货物摆放混乱
"LoadExpert 装柜专家"解决集装箱装柜问题;多种方式切合实际需求,详细设置满足装载规定,智能算法优化空间效率,直观操作展现装柜方案;节约运费,提高效率,规范作业,降低成本,是一个多快好省的集装箱软件。
产品特点:
∙ 装柜方式多种多样,满足不同的实际应用需求
∙ 傻瓜型操作、方便直观,步进式显示装柜作业流程
∙ 自动智能计算拼柜,快速准确,优化装柜方案
∙ 强大的报表打印,包括装柜方案报表、装柜清单、效果图和步骤分解图
∙ 实用的图片输出,方便与客户的业务沟通交流
∙ 算法严密可靠,考虑到货物装柜的型变因素、货物摆放要求和堆叠控制
∙ 自定义货物、集装箱尺寸,解决多种货物在不同的集装箱的排布问题
∙ 自动统计装柜货物的数量、重量和金额
∙ 三维立体旋转功能,自由切换观察角度,更清晰地展现货物在集装箱内的摆放情况
∙ 指定成套的货物(例如家具),计算满一柜的最多套数和最优装柜方法
功能简介:
∙ 装柜方式:
多货多柜 指定多种货物和装载数量,以及多种备选集装箱,自动计
算出利用所选集装箱,完全装载指定货物所需的各个集装
箱的装柜图
单货多柜 指定一种(套)货物以及多种集装箱,自动计算出这些集
装箱装载指定货物的不同装柜情况,供用户选择
体积配比 指定多种货物及其体积比,多种集装箱,产生多种集装箱
按给定体积比例装载的不同装柜情况
数量不定 指定若干种货物,某些货物数量固定,某些不固定。
同时
指定一种集装箱。
如果所选的集装箱能够完全装载固定数
量的货物,则利用剩余的空间尽可能多地装载数量未定的
货物。
∙ 货物浏览和选择
上方以列表的方式浏览货物记录,新增、修改和删除货物。
下方根据装柜方式不同,输入装柜货物的数量等货物信息
∙货物设置
基本信息设置货物名称、描述、重量、价格等
尺寸信息设置货物原尺寸、型变系数、型变公差、型变尺寸和最少
底部承托
摆放限制设置货物的摆放方向、指定承重面、堆码限制
套装设置设置套装货物的组成货物以及组成数量
∙集装箱浏览和选择
上方以列表的方式浏览集装箱记录,新增、修改和删除集装箱。
下方根据装柜方式不同,输入可选的集装箱种类
∙集装箱设置
设置集装箱的名称、描述、内部尺寸、角件尺寸、空柜自重等信息
∙结果输出
方案报表装柜方案的结果汇总明细报表
装柜效果图显示每个集装箱的装柜效果图,包括装载货物体积、利用
率等信息,可以采用逐步显示或从里到外逐层显示的方
式,显示装柜流程与效果,可选任意角度观察装柜效果
效果图导出装柜效果图可导出为图片文件或者剪贴板中,通过e-mail
或传真方式发送给客户,方便与客户沟通与交流
方案打印打印一个集装箱的装柜总体信息,货物清单,装柜步骤,方便装卸作业。