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High-speed millingHigh-speed machining is an advanced manufacturing technology, different from the traditional processing methods. The spindle speed, cutting feed rate, cutting a small amount of units within the time of removal of material has increased three to six times. With high efficiency, high precision and high quality surface as the basic characteristics of the automobile industry, aerospace, mold manufacturing and instrumentation industry, such as access to a wide range of applications, has made significant economic benefits, is the contemporary importance of advanced manufacturing technology. For a long time, people die on the processing has been using a grinding or milling EDM (EDM) processing, grinding, polishing methods. Although the high hardness of the EDM machine parts, but the lower the productivity of its application is limited. With the development of high-speed processing technology, used to replace high-speed cutting, grinding and polishing process to die processing has become possible. To shorten the processing cycle, processing and reliable quality assurance, lower processing costs.1 One of the advantages of high-speed machiningHigh-speed machining as a die-efficient manufacturing, high-quality, low power consumption in an advanced manufacturing technology. In conventional machining in a series of problems has plagued by high-speed machining of the application have been resolved.1.1 Increase productivityHigh-speed cutting of the spindle speed, feed rate compared withtraditional machining, in the nature of the leap, the metal removal rate increased 30 percent to 40 percent, cutting force reduced by 30 percent, the cutting tool life increased by 70% . Hardened parts can be processed, a fixture in many parts to be completed rough, semi-finishing and fine, and all other processes, the complex can reach parts of the surface quality requirements, thus increasing the processing productivity and competitiveness of products in the market.1.2 Improve processing accuracy and surface qualityHigh-speed machines generally have high rigidity and precision, and other characteristics, processing, cutting the depth of small, fast and feed, cutting force low, the workpiece to reduce heat distortion, and high precision machining, surface roughness small. Milling will be no high-speed processing and milling marks the surface so that the parts greatly enhance the quality of the surface. Processing Aluminum when up Ra0.40.6um, pieces of steel processing at up to Ra0.2 ~ 0.4um.1.3 Cutting reduce the heatBecause the main axis milling machine high-speed rotation, cutting a shallow cutting, and feed very quickly, and the blade length of the workpiece contacts and contact time is very short, a decrease of blades and parts of the heat conduction. High-speed cutting by dry milling or oil cooked up absolute (mist)lubrication system, to avoid the traditional processing tool in contact with the workpiece and a lot of shortcomings to ensure that the tool is not high temperature under the conditions of work, extended tool life.1.4 This is conducive to processing thin-walled partsHigh-speed cutting of small cutting force, a higher degree of stability, Machinable with high-quality employees compared to the company may be very good, but other than the company's employees may Suanbu Le outstanding work performance. For our China practice, we use the models to determine the method of staff training needs are simple and effective. This study models can be an external object, it can also be a combination of internal and external. We must first clear strategy for the development of enterprises. Through the internal and external business environment and organizational resources, such as analysis, the future development of a clear business goals and operational priorities. According to the business development strategy can be compared to find the business models, through a comparative analysis of the finalization of business models. In determining business models, a, is the understanding of its development strategy, or its market share and market growth rate, or the staff of the situation, and so on, according to the companies to determine the actual situation. As enterprises in different period of development, its focus is different, which means that enterprises need to invest the manpower and financial resources the focus is different. So in a certain period of time, enterprises should accurately selected their business models compared with the departments and posts, so more practical significance, because the business models are not always good, but to compare some aspects did not have much practical significance, Furthermore This can more fully concentrate on the business use of limited resources. Identify business models, and then take the enterprise of the corresponding departments and staff with the business models for comparison, the two can be found in the performance gap, a comparative analysis to find reasons, in accordance with this business reality, the final identification of training needs. The cost of training is needed, if not through an effective way to determine whether companies need to train and the training of the way, but blind to training, such training is difficult to achieve the desired results. A comparison only difference between this model is simple and practical training.1.5 Can be part of some alternative technology, such as EDM, grinding high intensity and high hardness processingHigh-speed cutting a major feature of high-speed cutting machine has the hardness of HRC60 parts. With the use of coated carbide cutter mold processing, directly to the installation of a hardened tool steel processing forming, effectively avoid the installation of several parts of the fixture error and improve the parts of the geometric location accuracy. In the mold of traditional processing, heat treatment hardening of the workpiece required EDM, high-speed machining replace the traditional method of cutting the processing, manufacturing process possible to omit die in EDM, simplifying the processing technology and investment costs .High-speed milling in the precincts of CNC machine tools, or for processing centre, also in the installation of high-speed spindle on the general machine tools. The latter not only has the processingcapacity of general machine tools, but also for high-speed milling, a decrease of investment in equipment, machine tools increased flexibility. Cutting high-speed processing can improve the efficiency, quality improvement, streamline processes, investment and machine tool investment and maintenance costs rise, but comprehensive, can significantly increase economic efficiency.2 High-speed millingHigh-speed milling the main technical high-speed cutting technology is cutting the development direction of one of it with CNC technology, microelectronic technology, new materials and new technology, such as technology development to a higher level. High-speed machine tools and high-speed tool to achieve high-speed cutting is the prerequisite and basic conditions, in high-speed machining in the performance of high-speed machine tool material of choice and there are strict requirements.2.1 High-speed milling machine in order to achieve high-speed machiningGeneral use of highly flexible high-speed CNC machine tools, machining centers, and some use a dedicated high-speed milling, drilling. At the same time a high-speed machine tool spindle system and high-speed feeding system, high stiffness of the main characteristics of high-precision targeting and high-precision interpolation functions, especially high-precision arc interpolation function. High-speed machining systems of the machine a higher demand, mainly in the following areas:General use of highly flexible high-speed CNC machine tools, machining centers, and some use a dedicated high-speed milling, drilling. At the same time a high-speed machine tool spindle system and high-speed feeding system, high stiffness of the main characteristics of high-precision targeting and high-precision interpolation functions, especially high-precision arc interpolation function. High-speed machining systems of the machine a higher demand, mainly in the following areas:High-speed milling machine must have a high-speed spindle, the spindle speed is generally 10000 ~ 100000 m / min, power greater than 15 kW. But also with rapid speed or in designated spots fast-stopping performance. The main axial space not more than 0 .0 0 0 2 m m. Often using high-speed spindle-hydrostatic bearings, air pressure-bearing, mixed ceramic bearings, magnetic bearing structure of the form. Spindle cooling general use within the water or air cooled.High-speed processing machine-driven system should be able to provide 40 ~ 60 m / min of the feed rate, with good acceleration characteristics, can provide 0.4 m/s2 to 10 m/s2 acceleration and deceleration. In order to obtain good processing quality, high-speed cutting machines must have a high enough stiffness. Machine bed material used gray iron, can also add a high-damping base of concrete, to prevent cutting tool chatter affect the quality of processing. A high-speed data transfer rate, can automatically increase slowdown. Processing technology to improve the processing and cutting tool life. At present high-speed machine tool manufacturers, usually in the general machine tools on low speed, the feed of the rough and then proceed to heat treatment, the last in the high-speed machine on the half-finished and finished, in improving the accuracy and efficiency at the same time, as far as possible to reduce processing Cost.2.2 High-speed machining toolHigh-speed machining tool is the most active one of the important factors, it has a direct impact on the efficiency of processing, manufacturing costs and product processing and accuracy. Tool in high-speed processing to bear high temperature, high pressure, friction, shock and vibration, such as loading, its hardness and wear-resistance, strength and toughness, heat resistance, technology and economic performance of the basic high-speed processing performance is the key One of the factors. High-speed cutting tool technology development speed, the more applications such as diamond (PCD), cubic boron nitride (CBN), ceramic knives, carbide coating, (C) titanium nitride Carbide TIC (N) And so on. CBN has high hardness, abrasion resistance and the extremely good thermal conductivity, and iron group elements between the great inertia, in 1300 ℃ would not have happened significant role in the chemical, also has a good stability. The experiments show that with CBN cutting toolHRC35 ~ 67 hardness of hardened steel can achieve very high speed. Ceramics have good wear resistance and thermal chemical stability, its hardness, toughness below the CBN, can be used for processing hardness of HRC <5 0 parts. Carbide Tool good wear resistance, but the hardness than the low-CBN and ceramics. Coating technology used knives, cutting tools can improve hardness and cutting the rate, for cutting HRC40 ~ 50 in hardness between the workpiece. Can be used to heat-resistant alloys, titanium alloys, hightemperature alloy, cast iron, Chungang, aluminum and composite materials of high-speed cutting Cut, the most widely used. Precision machining non-ferrous metals or non-metallic materials, or the choice of polycrystalline diamond Gang-coated tool.2.3 High-speed processing technologyHigh-speed cutting technology for high-speed machining is the key. Cutting Methods misconduct, will increase wear tool to less than high-speed processing purposes. Only high-speed machine tool and not a good guide technology, high-speed machining equipment can not fully play its role. In high-speed machining, should be chosen with milling, when the milling cutter involvement with the workpiece chip thickness as the greatest, and then gradually decreased. High-speed machining suitable for shallow depth of cut, cutting depth of not more than 0.2 mm, to avoid the location of deviation tool to ensure that the geometric precision machining parts. Ensure that the workpiece on the cutting constant load, to get good processing quality. Cutting a single high-speed milling path-cutting mode, try not to interrupt the process and cutting tool path, reducing the involvement tool to cut the number to be relatively stable cutting process. Tool to reduce the rapid change to, in other words when the NC machine tools must cease immediately, or Jiangsu, and then implement the next step. As the machine tool acceleration restrictions, easy to cause a waste of time, and exigency stop or radical move would damage the surface accuracy. In the mold of high-speed finishing, in each Cut, cut to the workpiece, the feed should try to change the direction of a curve or arc adapter, avoid a straight line adapter to maintain the smooth process of cutting.3 Die in high-speed milling processing ofMilling as a highly efficient high-speed cutting of the new method,inMould Manufacturing has been widely used. Forging links in the regular production model, with EDM cavity to be 12 ~ 15 h, electrodes produced 2 h. Milling after the switch to high-speed, high-speed milling cutter on the hardness of HRC 6 0 hardened tool steel processing. The forging die processing only 3h20min, improve work efficiency four to five times the processing surface roughness of Ra0.5 ~ 0.6m, fully in line with quality requirements.High-speed cutting technology is cutting technology one of the major developments, mainly used in automobile industry and die industry, particularly in the processing complex surface, the workpiece itself or knives rigid requirements of the higher processing areas, is a range of advanced processing technology The integration, high efficiency and high quality for the people respected. It not only involves high-speed processing technology, but also including high-speed processing machine tools, numerical control system, high-speed cutting tools and CAD / CAM technology. Die-processing technology has been developed in the mold of the manufacturing sector in general, and in my application and the application of the standards have yet to be improved, because of its traditional processing with unparalleled advantages, the future will continue to be an inevitable development of processing technology Direction.4 Numerical control technology and equipping development trend and countermeasureEquip the engineering level, level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced industry to equip (such as information technology and his industry, biotechnology and his industry, aviation, spaceflight, etc. national defense industry) last technology and getting more basic most equipment. Marx has ever said "the differences of different economic times, do not lie in what is produced, and lie in how to produce, produce with some means of labor ". Manufacturing technology and equipping the most basic means of production that are that the mankind produced the activity, and numerical control technology is nowadays advanced manufacturing technology and equips the most central technology. Nowadays the manufacturing industry all around the world adopts numerical control technology extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends. In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop one's own numerical control technology and industry, and implement blockading and restrictive policy to our country in view of " high-grade, precision and advanced key technology of numerical control " and equipping. In a word, develop the advanced manufacturing technology taking numerical control technology as the core and already become every world developed country and accelerate economic development in a more cost-effective manner, important way to improve the overall national strength and national position.Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: (1)Mechanical manufacturing technology;(2)Information processing, processing, transmission technology; (3)Automatic control technology;(4)Servo drive technology; (5)Technology of the sensor; (6)Software engineering ,etc..Development trend of a numerical control technologyThe application of numerical control technology has not only brought the revolutionary change to manufacturing industry of the tradition, make the manufacturing industry become the industrialized symbol , and with the constant development of numerical control technology and enlargement of the application, the development of some important trades (IT , automobile , light industry , medical treatment ,etc. ) to the national economy and the people's livelihood of his plays a more and more important role, because the digitization that these trades needed to equip has already been the main trend of modern development. Numerical control technology in the world at present and equipping the development trend to see, there is the following several respect [1- ] in its main research focus.5 A high-speed, high finish machining technology and new trend equippedThe efficiency, quality are subjavanufacturing technology. High-speed, high finish machining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP) to confirm it as the centre in the 21st century and study one of the directions in international production engineering.In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles, walls. Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the component improved. All these, to processing and equipping the demand which has proposed high-speed, high precise and high flexibility.According to EMO2001 exhibition situation, high-speed machining center is it give speed can reach 80m/min is even high , air transport competent speed can up to 100m/min to be about to enter. A lot of automobile factories in the world at present, including Shanghai General Motors Corporation of our country, have already adopted and substituted and made the lathe up with the production line part that the high-speed machining center makes up. HyperMach lathe of U.S.A. CINCINNATI Company enters to nearly biggest 60m/min of speed, it is 100m/min to be fast, the acceleration reaches 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, the ordinary milling machine is being processed to need 8h; The speed and acceleration of main shaft of dual main shaft lathes of Germany DMG Company are up to 120000r/mm and 1g.In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe bring 5μm up to from 10μm already, accurate grades of machining center from 3～5μm, rise to 1～1.5μm, and ultraprecision machining accuracy is it e nter nanometer grade to begin already (0.01μm).In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h,MTBF value of the servo system reaches above 30000h, demonstrate very high dependability .In order to realize high-speed, high finish machining, if the part of function related to it is electric main shaft, straight line electrical machinery get fast development, the application is expanded further .5.2 Link and process and compound to process the fast development of the lathe in 5 axesAdopt 5 axles to link the processing of the three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged, the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds, is it wait for to use the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as complicated that 5 axles link the numerical control system , host computer structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds.At present because of electric appearance of main shaft, is it realize 5 axle complex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks. So promoted 5 axle gear beds of head of complex main shaft and compound to process the development of the lathe (process the lathe including 5).At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt complex main shaft hair, can realize the processing of 4 vertical planes and processing of the wanton angle, make 5 times process and 5 axles are processed and can be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls. Germany DMG Company exhibits the DMUVoution series machining center, but put and insert and put processing and 5 axles 5 times to link and process in once, can be controlled by CNC system or CAD/CAM is controlled directly or indirectly.5.3 Become the main trend of systematic development of contemporary numerical control intelligently, openly, networkedly.The numerical control equipment in the 21st century will be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It is intelligent in order to pursue the efficiency of processing and process quality, control such as the self-adaptation of the processing course, the craft parameter is produced automatically; Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. automatically; The ones that simplified programming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring , diagnosis convenient to be systematic and maintaining ,etc..Produce the existing problem for the industrialization of solving the traditional numerical control system sealing and numerical control application software. A lot of countries carry on research to the open numerical control system at present, such as NGC of U.S.A. (The Next Generation Work-Station/MachineControl), OSACA of European Community (Open System Architecture for Control within Automation Systems), OSEC (Open System Environment for Controller) of Japan, ONC (Open Numerical Control System) of China, etc.. The numerical control system melts to become the future way of the numerical control system open. The so-called open numerical control system is the development of the numerical control system can be on unified operation platform, face the lathe producer and end user, through changing, increasing or cutting out the structure target(numerical control function), form the serration, and can use users specially conveniently and the technical know-how is integrated in the control system, realize the open numerical control system of different variety , different grade fast, form leading brand products with distinct distinction. System structure norm of the open numerical control system at present, communication norm , disposing norm , operation platform , numerical control systematic function storehouse and numerical control systematic function software development ,etc. are the core of present research.The networked numerical control equipment is a new light spot of the fair of the internationally famous lathe in the past two years. Meeting production line , manufacture system , demand for the information integration of manufacturing company networkedly greatly of numerical control equipment, realize new manufacture mode such as quick make , fictitious enterprise , basic Entrance that the whole world make too. Some domestic and international famous numerical control lathes and systematic manufacturing companies of numerical control have all introduced relevant new concepts and protons of a machine in the past two years, if in EMO2001 exhibition, " Cyber Production Center " that the company exhibits of mountain rugged campstool gram in Japan (Mazak) (intellectual central production control unit, abbreviated as CPC); The lathe company of Japanese big Wei (Okuma ) exhibits " IT plaza " (the information technology square , is abbreviated as IT square ); Open Manufacturing Environment that the company exhibits of German Siemens (Siemens ) (open the manufacturing environment, abbreviated as OME),etc., have reflected numerical control machine tooling to the development trend of networked direction.5.4 Pay attention to the new technical standard, normal setting-up5.4.1 Design the norm of developing about the numerical control systemAs noted previously, there are better common ability, flexibility, adaptability, expanding in the open numerical control system, such countries as U.S.A. ,European Community and Japan ,etc. implement the strategic development plan one after another , carry on the research and formulation of the systematic norm (OMAC , OSACA , OSEC ) of numerical control of the open system structure, 3 biggest economies in the world have carried on the formulation that nearly the same science planned and standardized in a short time, have indicated a new arrival of period of change of numerical control technology. Our country started the research and formulation of standardizing the frame of ONC numerical control system of China too in 2000.5.4.2 About the numerical control standardThe numerical control standard is a kind of trend of information-based development of manufacturing industry. Information exchange among 50 years after numerical control technology was born was all。
机械设计毕业设计翻译Introduction to Mechanical EngineeringMechanical engineering is the branch of engineering that deals with machines and the production of power. It is particularly concerned with forces and motion.History of Mechanical EngineeringThe invention of the steam engine in the latter part of the 18th century, providing a key source of power for the Industrial Revolution, gave an enormous impetus to the development of machinery of all types. As a result a new major classification of engineering, separate from civil engineering and dealing with tools and machines, developed, receiving formal recognition in 1847 in the founding of the Institution of Mechanical Engineers in Birmingham, England.Mechanical engineering has evolved from the practice by the mechanic of an art based largely on trial and error to the application by the professional engineer of the scientific method in research, design, and production.The demand for increased efficiency, in the widest sense, is continually raising the quality of work expected from a mechanical engineer and requiring of him a higher degree of education and training. Not only must machines run more economically but capital Costs also must be minimized.Fields of Mechanical EngineeringDevelopment of machines for the production of goods the high material standard of living in the developed countries owes much to the machinery made possible by mechanical engineering. The mechanical engineer continually invents machines to produce goods and develops machine tools of increasing accuracy and complexity to build the machines.The principal lines of development of machinery have been an increase in the speed of operation to obtain high rates of production, improvement in accuracy to obtain quality and economy in the product, and minimization of operating costs. These three requirements have led to the evolution of complex control systems.The most successful production machinery is that in which the mechanical design of the machine is closely integrated with the control system, whether the latter is mechanical or electrical in nature. A modern transfer line (conveyor) for the manufacture of automobile engines is a good example of the mechanization of a complex series of manufacturing processes. Developments are in hand to automate production machinery further, using computers to store and process the vast amount of data required for manufacturing a variety of components with a small number of versatile machine tools. One aim is a completely automated machine shop for batch production, operating on a three shift basis but attended by a staff for only one shift per day.Development of machines for the production of power Production machinery presuppose an ample supply of power. The steam engine provided the first practical means of generating power from heat to augment the old sources of power from muscle, wind, and waterOne of the first challenges to the new profession of mechanical engineering was to increase thermal efficiencies and power; this was done principally by the development of the steam turbine and associated large steam boilers. The 20th century has witnessed a continued rapid growth in the power output of turbines for driving electric generators, together with a steady increase in thermal efficiency and reduction in capital cost per kilowatt of large power stations. Finally, mechanical engineers acquired the resource of nuclear energy, whose application has demanded an exceptional standard of reliability and safety involving the solution of entirely new problems- The control systems of large power plank and complete nuclear power stations have become highly sophisticated networks of electronic, fluidic. Electric, hydraulic, and mechanical components, ail of these involving me province of the mechanical engineer.The mechanical engineer is also responsible for the much smaller internal combustion engines, both reciprocating (gasoline and diesel) and rotary (gas-turbine and Wankel) engines, with their widespread transport applications- In the transportation field generally, in air and space as well as on land and sea. the mechanical engineer has created the equipment and the power plant, collaborating increasingly with the electrical engineer, especially in the development of suitable control systems.Development of military weapons The skills applied to war by the mechanical engineer are similar to those required in civilian applications, though the purpose is to enhance destructive power rather than to raise creative efficiency. The demands of war have channeled huge resources into technical fields, however, and led to developments that have profound benefits in peace. Jet aircraft and nuclear reactors are notable examples.Biaengineering Bioengineering is a relatively new and distinct field of mechanical engineering that includes the provision of machines to replace or augment the functions of the human body and of equipment for use in medical treatment. Artificial limbs have been developed incorporating such lifelike functions as powered motion and touch feedback. Development is rapid in the direction of artificial spare-part surgery. Sophisticated heart-lung machines and similar equipment permit operations of increasing complexity and permit the vital functions in seriously injured or diseased patients to be maintained.Environmental control Some of the earliest efforts of mechanical engineers were aimed at controlling man's environment by pumping water to drain or irrigate land and by ventilating mines. The ubiquitous refrigerating and air-conditioning plants of the modem age are based on a reversed heat engine, where the supply of power "pumps" heat from the cold region to the warmer exterior.Many of the products of mechanical engineering, together with technological developments in other fields, have side effects on the environment and give rise to noise, the pollution of water and air, and the dereliction of land and scenery. The rate of production, both of goods and power, is rising so rapidly that regeneration by natural forces can no longer keep pace. A rapidly growing field for mechanical engineers and others is environmental control, comprising the development of machines and processes that will produce fewer pollutants and of new equipment and techniques that can reduce or remove the pollution already generated.Functions of Mechanical EngineeringFour functions of the mechanical engineering, common to all the fields mentioned, arecited. The first is the understanding of and dealing with the bases of mechanical science. These include dynamics, concerning the relation between forces and motion, such as in vibration; automatic control; thermodynamics, dealing with the relations among the various forms of heat, energy, and power; fluid flow; heat transfer; lubrication; and properties of materials.Second is the sequence of research, design, and development. This function attempts to bring about the changes necessary to meet present and future needs. Such work requires not only a dear understanding of mechanical science and an ability to analyze a complex system into its basic factors, but also the originality to synthesize and invent.Third is production of products and power, which embraces planning, operation, and maintenance. The goal is to produce the maximum value with the minimum investment and cost while maintaining or enhancing longer term viability and reputation of the enterprise or the institution.Fourth is the coordinating functioning of the mechanical engineering, including management, consulting, and, in some cases, marketing.In all of these functions there is a long continuing trend toward the use of scientific instead of traditional or intuitive methods, an aspect of the ever-growing professionalism of mechanical engineering. Operations research, value engineering, and PABLA (problem analysis by logical approach) are typical titles of such new rationalized approaches. Creativity, however, cannot be rationalized. The ability to take the important and unexpected step that opens up new solutions remains in mechanical engineering, as elsewhere, largely a personal and spontaneous characteristic.The Future of Mechanical EngineeringThe number of mechanical engineers continues to grow as rapidly as ever, while the duration and quality of their training increases. There is a growing: awareness, however, among engineers and in the community at large that the exponential increase in population and living standards is raising formidable problems in pollution of the environment and the exhaustion of natural resources; this clearly heightens the need for all of the technical professions to consider the long-term social effects of discoveries and developments. -There will be an increasing demand for mechanical engineering skills to provide for man's needs while reducing to a minimum the consumption of scarce raw materials and maintaining a satisfactory environment.Introduction to DesignThe Meaning of DesignTo design is to formulate a plan for the satisfaction of a human need. The particular need to be satisfied may be quite well defined from the beginning. Here are two examples in which needs are well defined:1. How can we obtain large quantities of power cleanly, safely, and economical/ without using fossil fuels and without damaging the surface of the earth?2. This gear shaft is giving trouble; there have been eight failures in the last six weeks. Dosomething about it.On the other hand, the statement of a particular need to be satisfied may be so nebulous and ill defined that a considerable amount of thought and effort is necessary in ( order to state it dearly as a problem requiring a solution. Here are two examples.-1. Lots of people are killed in airplane accidents.2. In big cities there are too many automobiles on the streets and highways.This second type of design situation is characterized by the fact that neither the need nor the problem to be solved has been identified. Note, too, that the situation may contain not one problem but many.We can classify design, too. For instance, we speak of:1. Clothing design 7. Bridge design2. Interior design 8. Computer-aided design3. Highway design 9. Heating system design.4. Landscape design 10. Machine design5. Building design 11. Engineering design6. Ship design 12. Process designIn fact, there are an endless number, since we can classify design according to the particular article or product or according to the professional field,In contrast to scientific or mathematical problems, design problems have no unique answers; it is absurd, for example, to request the "correct answer" to a design problem, because there is none. In fact, a "good" answer today may well turn out to be a "poor" answer tomorrow, if there is a growth of knowledge during the period or if there are other structural or societal changes.Almost everyone is Involved with design in one way or another, even in dally living, because problems are posed and situations arise which must be solved. A design problem is not a hypothetical problem at all. Design has an authentic purpose—the creation of an end result by taking definite action, or the creation of something having physical reality. In engineering, the word design conveys different meanings to different persons. Some think of a designer as one who employs the drawing board to draft the details of a gear, clutch, or other machine member. Others think of design as the creation of a complex system, such as a communications network. In some areas of engineering the word design has been replaced by other terms such as systems engineering or applied decision theory. But no matter what words are used to describe the design function, in engineering it is still the process in which scientific principles and the tools of engineering—mathematics, computers, graphics, and English—are used to produce a plan which, when carried out, will satisfy a human need.Mechanical Engineering DesignMechanical design means die design of things and systems of a mechanical nature machines, products, structures, devices, and instruments. For the most part, mechanical design utilizes mathematics, the materials sciences, and the engineering-mechanics sciences.Mechanical engineering design includes all mechanical design, but it is a broader study, because it includes all the disciplines of mechanical engineering, such as the thermal and fluids sciences, too. Aside from the fundamental sciences that are required, the first studies in mechanical engineering design are in mechanical design.The Phases of DesignThe complete process, from start to finish. The process W begins with a recognition of a need and a decision to do something about it. After much iteration, the process ends with the presentation of the plans for satisfying the need.Design ConsiderationsSometimes the strength required of an element in a system is an important factor in the determination of the geometry and the dimensions of the element. In such a situation we say that strength is an important design consideration. When we use the expression design consideration, we are referring to some characteristic which influences the design of the element or, perhaps, the entire system. Usually quite a number of such characteristics must be considered in a given design situation. Many of the important ones are as follows:1. Strength2. Reliability3. Thermal properties4. Corrosion5. Wear6. Friction7. Processing8. Utility9. Cost10. Safety11. Weight12. Life 13. Noise14. Styling15. Shape16. Size17. Flexibility18. Control19. Stiffness20. Surface finish21. Lubrication22. Maintenance23. V olume24. LiabilitySome of these have to do directly with the dimensions, the material, the processing, and the joining of the elements of the system. Other considerations affect the configuration of the total system.To keep the correct perspective, however, it should be observed that in many design situations the important design considerations are such that no calculations or experiments are necessary in order to define an element or system. Students, especially, are often confounded when they run into situations in which it is virtually impossible to make a single calculation and yet an important design decision must be made. These are not extraordinary occurrences at all; they happen every day. Suppose that it is desirable from a sales standpoint—for example, in medical laboratory machinery—to create an impression of great strength and durability. Thicker parts assembled with larger-than-usual oversize bolts can be used to create a rugged-looking machine. Sometimes machines and their parts are designed purely from the standpoint of styling and nothing else. These points are made here so that you will not be misled into believing that there is a rational mathematical approach to every design decision.ManufacturingManufacturing is that enterprise concerned with converting raw material into finished products. There are three distinct phases in manufacturing. These phases are as follows: input, processing, and output.The first phase includes all of the elements necessary to create a marketable product. First, there must be a demand or need for the product. The necessary materials must be (available. Also needed are such resources as energy, time, human knowledge, and human skills. Finally, it takes capital to obtain all of the other resources.Input resources are channeled through the various processes in Phase Two. These are the processes used to convert raw materials into finished products. A design is developed. Based on the design, various types of planning are accomplished. Plans are put into action through various production processes. The various resources and processes are managed to ensure efficiency and productivity. For example, capital resources must be carefully managed to ensure they are used prudently. Finally, the product in question is marketed.The final phase is the output or finished product. Once the finished product has been purchased it must be transported to users. Depending on the nature of the product, installation and ongoing field support may be required. In addition, with some products, particularly those of a highly complex nature, training is necessary.Materials and Processes in ManufacturingEngineering materials covered herein are divided into two broad categories:metals and nonmetals. Metals are subdivided into ferrous metals, nonferrous metals, high-performance alloys, and powdered metals. Nonmetals are subdivided into plastics, elastomers, composites, and ceramics. Production processes covered herein are divided into several broad categories including forming, forging, casting/molding, .heat treatment^ .fastening joining metrology/quality control, and material removal. Each of these is subdivided into several other processes.Stages in the Development of ManufacturingOver the years, manufacturing processes have- gone through four distinct, -although overlapping, stages of development. These stages are as follows: Stage 1 ManualStage 2 MechanizedStage 3 AutomatedStage 4 IntegratedWhen people first began converting raw materials into finished products, they used manual processes. Everything was accomplished using human hands and manually operated tools. This was a very rudimentary form of fully integrated manufacturing. A person identified the need, collected materials, designed a product to meet the need, produced the product, and used it. Everything from start to finish was integrated within the mind of the person who did all the work.Then during the industrial revolution mechanized processes were introduced and humans began using machines to accomplish work previously accomplished manually. This led to work specialization which, in turn, eliminated the integrated aspect of manufacturing. In this stage of development, manufacturing workers might see only that part of an overall manufacturing operation represented by that specific piece on which they worked. There was no way to tell how their efforts fit into the larger picture or their workpiece into the finished product.The next stage in the development of manufacturing processes involved the automation of selected processes. This amounted to computer control of machines and processes. During this phase, islands of automation began to spring up on the shop floor. Each island represented a distinct process or group of processes used in the production of a product. Although these islands of automation did tend to enhance the productivity of the individual processes within the islands, overall productivity often was unchanged. This was because the islands were sandwiched in among other processes that were not automated and were not synchronized with them.The net result was that workpieces would move quickly and efficiently through the automated processes only to back up at manual stations and create bottlenecks. To understand this problem, think of yourself driving from stoplight to stoplight in rush hour traffic Occasionally you find an opening and an: able to rush ahead of the other cars that are creeping along, only to find yourself backed up at the next light. The net effect of your brief moment of speeding ahead is canceled out by the bottleneck at the next stoplight. Better progress would be made if you and the other drivers could synchronize your speed to the changing of the stoplights. Then all cars would move steadily and consistently along and everyone would make better progress in the long run.This need for steady, consistent flow on the shop floor led to the development of integrated manufacturing, a process that is still emerging. In fully integrated settings, machines and processes are computer controlled and integration is accomplished through computers. In the analogy used in the previous paragraph, computers would synchronize the rate of movement of all cars with the changing of the stoplights so that everyone moved steadily and consistently along.The Science of MechanicsThat branch of scientific analysis which deals with motions, time, and forces is called mechanics and is made up of two parts, static’s and dynamics. Static’s deals with the analysis of stationary systems, i. e., those in which time is not a factor, and dynamics deals with systems which change with time.Dynamics is also made up. of tyro major disciplines, first recognized as separate entities by Euler in 1775.The investigation of the motion of a rigid body may be conveniently separated into two parts, the one geometrical, the other mechanical. In the first part, the transference of the body from a given position to any other position must be investigated without respect to the cause of the motion, and must be represented by analytical formulae, which will define the position of each point of the body. This investigation will therefore be referable solely to geometry, or rather to stereotomy.It is clear that by the separation of this part of the question from the other, which belongs properly to Mechanics, the determination of the motion from dynamical principles will be made much easier than if the two parts were undertaken conjointly.These two aspects of dynamics were later recognized as the distinct sciences of kinematics and kinetics, and deal with motion and the forces producing it respectively.The initial problem in the design of a mechanical system therefore understands its kinematics. Kinematics is the study of motion, quite apart from the forces which produce that motion. More particularly, kinematics is the study of position,displacement rotation, speed, velocity, and acceleration. The study, say of planetary or orbital motion is also a problem in kinematics.It should be carefully noted in the above quotation that Euler based his separation of dynamics into kinematics and kinetics on the assumption that they should deal with rigid bodies. It is this very important assumption that allows the two to be treated separately. For flexible bodies, the shapes of the bodies themselves, and therefore their motions, depend on the forces exerted on them. In this situation, the study of force and motion must take place simultaneously, thus significantly increasing the complexity of the analysis.Fortunately, although all real machine parts are flexible to some degree, machines are usually designed from relatively rigid materials, keeping part deflections to a minimum. Therefore, it is common practice to assume that deflections are negligible and parts are rigid when analyzing a machine's kinematics performance, and then, after the dynamic analysis when loads are known, to design the parts so that this assumption is justified.。
机械设计外文文献翻译、中英文翻译unavailable。
The first step in the design process is to define the problem and XXX are defined。
the designer can begin toXXX evaluated。
and the best one is XXX。
XXX.Mechanical DesignA XXX machines include engines。
turbines。
vehicles。
hoists。
printing presses。
washing machines。
and XXX and methods of design that apply to XXXXXX。
cams。
valves。
vessels。
and mixers.Design ProcessThe design process begins with a real need。
Existing apparatus may require XXX。
efficiency。
weight。
speed。
or cost。
while new apparatus may be XXX。
To start。
the designer must define the problem and XXX。
ideas and concepts are generated。
evaluated。
and refined until the best one is XXX。
XXX.XXX。
assembly。
XXX.During the preliminary design stage。
it is important to allow design XXX if some ideas may seem impractical。
they can be corrected early on in the design process。
英语原文：CAD/CAM is the technical expression, indicates the computer-aided design and the computer aided manufacturing.This is one item in the design and the production, carries out certain function technology about the use computer data.This technology is completing the design and the production direction to the place develops.In these two traditions was considered is in the production process out of the ordinary, independent function.In brief, CAD/CAM will be able to provide the technology base for the future complete computer production.Looked from the computer science angle that, the design and the manufacture process is one has, processing, the exchange and the management process about the product information.The people use the computer to take the main technical method, from forms in one's mind to the product to put in the market in the entire process information to carry on the analysis and processing, produces and utilizes each kind of numerical information and the graph information, carries on the product the design and the manufacture.The CAD/CAM technology is not the traditional design, the manufacture flow method simple reflection, also is not limits in the partial use computer takes the tool in the individual step or the link, but is unifies the computer science and the project domain specialized technology as well as human's wisdom and the experience take the modern scientific method as the instruction, in the design, in the manufacture entire process each completely manager, as far as possible use computer system completes the work which these duplication high, the labor big, the computation complex as well as depends on purely artificially completes with difficulty, but assists must replaces the engineers and technicians to complete the entire process, obtains the desired effec The CAD/CAM system as well as plans the hardware, the software for supports the environment, (subsystem) realizes through each function module to the product description, the computation, the analysis, optimized, the cartography, the technological process design, the simulation as well as the NC processing.But the generalized CAD/CAM integrative system also should include aspects and so on production plan, management, quality control.Since 1946 first electronic accounting machine has been born in US, people on unceasing computer technology Introduces the machine design? Manufacture domain.As early as in the 50's, for the first time develops successfully the numerical control engine bed, may realize through the different numerical control procedure to the different components processing Afterwards, Massachusetts Institute of Technology's servo laboratory succeeds with the computer manufacture numerical control paper tape, has realized the NC programming automation.In this foundation, the people proposed the following tentative plan: The APT software is feeds the path method realization computer assistance programming through the description, that, can not describe feeds the path, but is direct description components itself? From this has had the CAD initial concept.The entire 50's, the electronic accounting machine also is in the electron tube time, uses the machine language programming, the computer mainly uses in thescience computation, also only has the output function for it disposition graph equipment.CADCAM system basic compositionCAD/CAM system hardware dispositionCAD/CAM system software compositionCAD/CAM system software dispositionComputer aided manufacturing (CAM) may define for uses the computer system to design, to manage and controls a productive plan the movement, through direct or indirect planned production resources computer contact surface.If defines states, the computer aided manufacturing application has 2 big aspects:1) computer supervisory control.This is the direct application, the computer with the production process connection, uses in supervising directly and the control production process2) produces the support application.This is the indirect application, middle the productive plan, the computer uses in supporting the production operation, but is not the computer and the production process links directly.Charting productive forces increaseThe CAD/CAM system may undertake the one whole set new charting theory to be able to strengthen the productivity.Again completes next step, keeps firmly in mind the entire design to be possible to store up the system.When the planner receives one with has saved the blueprint specification similar work piece, he only must recollect, and adjusts it the work storage place, revises in the original blueprint not to conform to a new work piece request part, productivity enhances.The original work piece efficiency enhances, but this can enhance the next step working efficiency.This is a complete at times renewal database support, can facilitate the user to use Improve mapping analysisThe charting analysis is another important work, it can by certain synthesize the CAD/CAM system automatic operation.This in pipeline design, in particular an important application.The pipeline design paper very is usually complex moreover must conform to the precise industry specification.The other giftedCAD/CAM also can affect a company in other aspects the project system.It can enhance the entire physical process the efficiency, the permission present project plan and the report procedure appraisal.CAD/CAM can improve improves the quality of the product the guarantee technology.It can automatic accurate and the integrity document material, the maintenance partial data accurate and bill of materials accurate.DeficiencyCAD/CAM insufficient spot not that obvious, but they can destroy even the most perfect design, the biggest shortcoming is only can directly skips from the manual charting and the recordpreservation to CAD/CAM, the elephant installs a set of jet engine in the populace automobile.The automobile possibly can run quick somewhat, but if the foundation enhancement has not coordinated the heavy pressure, the entire automobile can disperse the frame.CAD/CAM applicationSKETCHPAD, the CAD/CAM technology has passed through very long chi.It is already applied in the middle of each widespread industry.It uses in each aspect, controls from the airplane to the weapon research, manufactures from the map to the movement medical service, from circuit analysis to building steel analysis.CAD/CAM is being applied in each kind of charting and the production, installs the schematic diagram from the movie to the large-scale long-distance monitoring direct set battleship, its application to is developing variously.Now CAD/CAM market.Now in the market has four kind of different CAD/CAM sellers.First is some subordinate companies sells comes from a big enterprise part or the branch CAD/CAM technology.The IBM CAD/CAM branch is an example.If belongs to Mc-Donnell-Douglas McAuto; Belongs to General Electric Lalma, with belongs to Schlumberger Applican, if the multi-large number CAD/CAM subordinate company the main corporation has the massive service intercourse, not only sale supervisory system moreover when one's position is lowly one's words carry no weight service office.When they control the massive accounts also with provides the service, these companies on in optimum condition, because they may extract the massive profits.But they must undertake the complex administrative chain of command, this obstructs in them makes the fast response to the market tendency, or their itself studies and outside the development department, the merge improves on again their new production line the new technical developmentCAD/CAM technology and the product development road of futureAfter many year promotions, the CAD technology already widely applied in professions and so on machinery, electron, astronautics, chemical industry, building.Played using the CAD technology enhanced the enterprise the rated capacity, the optimization design proposal, reduces technical personnel's labor intensity, reduction design cycle, beefed-up design roles and so on standardization.In recent years, our country CAD technology development and the application have obtained the considerable development, besides has carried on sinicizing and the re-development to many overseas softwares, but also was born many had the independent copyright CAD system, If high Chinese CAD, opens item CAD and so on, because these software price is cheap, conforms to our country national condition and the standard, therefore has received widespread welcome, has won the more and more big market share. But, our country CAD/CAM software no matter is from the product development level from the commercialization, the marketability degree all has not the small disparity with the developed country.Because the overseas CAD/CAM software appears early, the development and the application time is also long,therefore they develop quite maturely, now basically already has seized the international market.These overseas software company uses its technical and the fund superiority, starts vigorously to our country market march At present, the overseas some outstanding softwares, like UG, SolidWorks, Pro/Engineer, CATIA and so on, already have seized part of domestic markets.Therefore, our country CAD/CAM software prospect is unoptimistic.But, we also should see clearly own superiority, for instance understood our country market, provides the technical support to be convenient, price small advantage and so on.Not only under these premises, we importantly with the trend of the times, the track international newest tendency, observe each international standard, in international domestic forms the oneself unique superiority, must base the home, the union national condition, face the domestic economic development need，develops has oneself characteristic, conforms to CAD/CAM software which the Chinese is familiar with.。
Introduciton of MachiningHave a shape as a processing method, all machining process for the production of the most commonly used and most important method. Machining process is a process generated shape, in this process, Drivers device on the workpiece material to be in the form of chip removal. Although in some occasions, the workpiece under no circumstances, the use of mobile equipment to the processing, However, the majority of the machining is not only supporting the workpiece also supporting tools and equipment to complete.Machining know the process . For casting, forging and machining pressure, every production of a specific shape of the workpiece, even a spare parts, almost the shape of the structure, to a large extent, depend on effective in the form of raw materials. In general, through the use of expensive equipment and without special processing conditions, can be almost any type of raw materials, mechanical processing to convert the raw materials processed into the arbitrary shape of the structure, as long as the external dimensions large enough, it is possible. Because of a production of spare parts, even when the parts and structure of the production batch sizes are suitable for the original casting, Forging or pressure processing to produce, but usually prefer machining.Strict precision and good surface finish, Machining the second purpose is the establishment of the and surface finish possible on the basis of. Many parts, if any other means of production belonging to the large-scale production, Well Machining is a low-tolerance and can meet the requirements of small batch production. Besides, many parts on the production and processing of coarse process to improve its generalshape of the surface. It is only necessary precision and choose only the surface machining. For instance, thread, in addition to mechanical processing, almost no other processing method for processing. Another example is the blacksmith pieces keyhole processing, as well as training to be conducted immediately after the mechanical completion of the processing.Primary Cutting ParametersCutting the work piece and tool based on the basic relationship between the following four elements to fully describe : the tool geometry, cutting speed, feed rate, depth and penetration of a cutting tool.Cutting Tools must be of a suitable material to manufacture, it must be strong, tough, order to effectively processing, and cutting speed must adapt to the level of specific parts -- with knives. Generally, the more the work piece or tool for reciprocating movement and feed rate on each trip through the measurement of inches. Generally, in other conditions, feed rate and cutting speed is inversely proportional to。
Machine design theoryThe machine design is through designs the new product or improves the old product to meet the human need the application technical science. It involves the project technology each domain, mainly studies the product the size, the shape and the detailed structure basic idea, but also must study the product the personnel which in aspect the and so on manufacture, sale and use question.Carries on each kind of machine design work to be usually called designs the personnel or machine design engineer. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge.If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly not necessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of productMust regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly.A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, use original method. Therefore, designs the personnel to have to have to have the patience, because spendsthe time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainly is not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea.Newly designs itself can have the question occurrence which many flaws and has not been able to expect, only has after these flaws and the question are solved, can manifest new goods come into the market the product superiority. Therefore, a performance superior product is born at the same time, also is following a higher risk. Should emphasize, if designs itself does not request to use the brand-new method, is not unnecessary merely for the goal which transform to use the new method.In the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts.How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnel''s basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process.Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, designs the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on. In order to carry on the effective exchange, needs to solve the following problem:(1) designs whether this product truly does need for the people? Whether there is competitive ability(2) does this product compare with other companies'' existing similar products?(3) produces this kind of product is whether economical?(4) product service is whether convenient?(5) product whether there is sale? Whether may gain?Only has the time to be able to produce the correct answer to above question. But, the product design, the manufacture and the sale only can in carry on to the above question preliminary affirmation answer foundation in. Project engineer also should through the detail drawing and the assembly drawing, carries on the consultation together with the branch of manufacture to the finally design proposal.Usually, can have some problem in the manufacture process. Possibly can request to some components size or the common difference makes some changes, causes the components the production to change easily. But, in the project change must have to pass through designs the personnel to authorize, guaranteed cannot damage the product the function. Sometimes, when in front of product assembly or in the packing foreign shipment experiment only then discovers in the design some kind of flaw. These instances exactly showed the design is a dynamic process. Always has a better method to complete the design work, designs the personnel to be supposed unceasingly diligently, seeks these better method.Recent year, the engineerig material choice already appeared importantly. In addition, the choice process should be to the material continuously the unceasing again appraisal process. The new material unceasingly appears, but some original materials can obtain the quantity possibly can reduce. The environmental pollution, material recycling aspect and so on use, worker''s health and security frequently can attach the new limiting condition to the choice of material. In order to reduce the weight or saves the energy, possibly can request the use different material. Comes from domestic and international competition, to product service maintenance convenience request enhancement and customer''s aspect the and so on feedback pressure, can urge the people to carry on to the material reappraises. Because the material does not select when created the product responsibility lawsuit, has already had the profoundinfluence. In addition, the material and between the material processing interdependence is already known by the people clearly. Therefore, in order to can and guarantees the quality in the reasonable cost under the premise to obtain satisfaction the result, project engineer makes engineers all to have earnestly carefully to choose, the determination and the use material.Makes any product the first step of work all is designs. Designs usually may divide into several explicit stages: (a) preliminary design; (b) functional design; (c) production design. In the preliminary design stage, the designer emphatically considered the product should have function. Usually must conceive and consider several plans, then decided this kind of thought is whether feasible; If is feasible, then should makes the further improvement to or several plans. In this stage, the question which only must consider about the choice of material is: Whether has the performance to conform to the request material to be possible to supply the choice; If no, whether has a bigger assurance all permits in the cost and the time in the limit develops one kind of new material.In the functional design and the engineering design stage, needs to make a practical feasible design. Must draw up the quite complete blueprint in this stage, chooses and determines each kind of components the material. Usually must make the prototype or the working model, and carries on the experiment to it, the appraisal product function, the reliability, the outward appearance and the service maintenance and so on. Although this kind of experiment possibly can indicate, enters in the product to the production base in front of, should replace certain materials, but, absolutely cannot this point take not earnestly chooses the material the excuse. Should unify the product the function, earnestly carefully considers the product the outward appearance, the cost and the reliability. Has the achievement very much the company when manufacture all prototypes, selects the material should the material which uses with its production in be same, and uses the similar manufacture technology as far as possible. Like this has the advantage very much to the company. The function complete prototype if cannot act according to the anticipated sales volume economically to make, or is prototypical and the official production installment has in the quality and the reliable aspect is very greatly different, then this kind of prototypedoes not have the great value. Project engineer is best can completely complete the material in this stage the analysis, the choice and the determination work, but is not remains it to the production design stage does. Because, is carries on in the production design stage material replacement by other people, these people are inferior to project engineer to the product all functions understanding. In the production design stage, is should completely determine with the material related main question the material, causes them to adapt with the existing equipment, can use the existing equipment economically to carry on the processing, moreover the material quantity can quite be easy to guarantee the supply.In the manufacture process, inevitably can appear to uses the material to make some changes the situation. The experience indicated that, may use certain cheap materials to take the substitute. However, in the majority situation, in will carry on the production later to change the material to have in to start before the production to change the price which the material will spend to have to be higher than. Completes the choice of material work in the design stage, may avoid the most such situations. Started after the production manufacture to appear has been possible to supply the use the new material is replaces the material the most common reason. Certainly, these new materials possibly reduce the cost, the improvement product performance. But, must carry on the earnest appraisal to the new material, guarantees its all performance all to answer the purpose. Must remember that, the new material performance and the reliable very few pictures materials on hand such understood for the people. The majority of products expiration and the product accident caused by negligence case is because in selects the new material to take in front of substitution material, not truly understood their long-term operational performance causes.The product responsibility lawsuit forces designs the personnel and the company when the choice material, uses the best procedure. In the material process, five most common questions are: (a) did not understand or cannot use about the material application aspect most newly the best information paper; (b) has not been able to foresee and to consider the dusk year possible reasonable use (for example to have the possibility, designs the personnel also to be supposed further to forecast and the consideration because product application method not when creates consequence.ecent years many products responsibilities lawsuit case, because wrongly uses theplaintiff which the product receives the injury to accuse produces the factory, and wins the decision); (c) uses the material data not entire perhaps some data are indefinite, works as its long-term performance data is the like this time in particular;(d) the quality control method is not suitable and not after the confirmation; (e) the personnel which completely is not competent for the post by some chooses the material.Through to the above five questions analysis, may obtain these questions is does not have the sufficient reason existence the conclusion. May for avoid these questions to these questions research analyses the appearance indicating the direction. Although uses the best choice of material method not to be able to avoid having the product responsibility lawsuit, designs the personnel and the industry carries on the choice of material according to the suitable procedure, may greatly reduce the lawsuit the quantity.May see from the above discussion, the choice material people should to the material nature, the characteristic and the processing method have comprehensive and thebasic understanding.翻译：机械设计理论机械设计，通过设计新产品或改进老产品，以满足人类需要的应用技术科学。
文献翻译英文原文：NOVEL METHOD OF REALIZING THE OPTIMAL TRANSMISSION OF THE CRANK-AND-ROCKER MECHANISM DESIGN Abstract: A novel method of realizing the optimal transmission of the crank-and-rocker mechanism is presented. The optimal combination design is made by finding the related optimal transmission parameters. The diagram of the optimal transmission is drawn. In the diagram, the relation among minimum transmission angle, the coefficient of travel speed variation, the oscillating angle of the rocker and the length of the bars is shown, concisely, conveniently and directly. The method possesses the main characteristic. That it is to achieve the optimal transmission parameters under the transmission angle by directly choosing in the diagram, according to the given requirements. The characteristics of the mechanical transmission can be improved to gain the optimal transmission effect by the method. Especially, the method is simple and convenient in practical use.Keywords：Crank-and-rocker mechanism, Optimal transmission angle, Coefficient of travel speed variationINTRODUCTIONBy conventional method of the crank-and-rocker design, it is very difficult to realize the optimal combination between the various parameters for optimal transmission. The figure-table design method introduced in this paper can help achieve this goal. With given conditions, we can, by only consulting the designing figures and tables, get the relations between every parameter and another of the designed crank-and-rocker mechanism. Thus the optimal transmission can be realized.The concerned designing theory and method, as well as the real cases of its application will be introduced later respectively.1ESTABLISHMENT OF DIAGRAM FOR OPTIMAL TRANSMISSION DESIGNIt is always one of the most important indexes that designers pursue to improve the efficiency and property of the transmission. The crank-and-rocker mechanism is widely used in the mechanical transmission. How to improve work ability and reduce unnecessary power losses is directly related to the coefficient of travel speed variation, the oscillating angle of the rocker and the ratio of the crank and rocker. The reasonable combination of these parameters takes an important effect on the efficiency and property of the mechanism, which mainly indicates in the evaluation of the minimum transmission angle.The aim realizing the optimal transmission of the mechanism is how to find themaximum of the minimum transmission angle. The design parameters are reasonably combined by the method of lessening constraints gradually and optimizing separately. Consequently, the complete constraint field realizing the optimal transmission is established.The following steps are taken in the usual design method. Firstly, the initial values of the length of rocker 3l and the oscillating angle of rocker ϕ are given. Then the value of the coefficient of travel speed variation K is chosen in the permitted range. Meanwhile, the coordinate of the fixed hinge of crank A possibly realized is calculated corresponding to value K .1.1 Length of bars of crank and rocker mechanismAs shown in Fig.1, left arc G C 2 is the permitted field of point A . Thecoordinates of point A are chosen by small step from point 2C to point G .The coordinates of point A are 02h y y c A -= (1)22A A y R x -= (2)where 0h , the step, is increased by small increment within range(0,H ). If the smaller the chosen step is, the higher the computational precision will be. R is the radius of the design circle. d is the distance from 2C to G .2cos )2cos(22cos 33ϕθϕϕ⎥⎦⎤⎢⎣⎡--+=l R l d (3) Calculating the length of arc 1AC and 2AC , the length of the bars of themechanism corresponding to point A is obtained [1,2].1.2 Minimum transmission angle min γMinimum transmission angle min γ(see Fig.2) is determined by the equations [3]322142322min 2)(cos l l l l l l --+=γ (4) 322142322max 2)(cos l l l l l l +-+=γ (5) max min180γγ-︒=' (6) where 1l ——Length of crank(mm)2l ——Length of connecting bar(mm)3l ——Length of rocker(mm)4l ——Length of machine frame(mm)Firstly, we choose minimum comparing min γ with minγ'. And then we record all values of min γ greater than or equal to ︒40 and choose the maximum of them.Secondly, we find the maximum of min γ corresponding to any oscillating angle ϕ which is chosen by small step in the permitted range (maximum of min γ is different oscillating angle ϕ and the coefficient of travel speed variation K ).Finally, we change the length of rockerl by small step similarly. Thus we3γcorresponding to the different length of bars, may obtain the maximum ofmindifferent oscillating angle ϕand the coefficient of travel speed variation K.Fig.3 is accomplished from Table for the purpose of diagram design.It is worth pointing out that whatever the length of rocker 3l is evaluated, the location that the maximum of min γ arises is only related to the ratio of the length of rocker and the length of machine frame 3l /4l , while independent of 3l .2 DESIGN METHOD2.1 Realizing the optimal transmission design given the coefficient of travelspeed variation and the maximum oscillating angle of the rockerThe design procedure is as follows.(1) According to given K and ϕ, taken account to the formula the extreme included angle θ is found. The corresponding ratio of the length of bars 3l /4l is obtained consulting Fig.3.︒⨯+-=18011K K θ (7) (2) Choose the length of rocker 3l according to the work requirement, the length of the machine frame is obtained from the ratio 3l /4l .(3) Choose the centre of fixed hinge D as the vertex arbitrarily, and plot an isosceles triangle, the side of which is equal to the length of rocker 3l (see Fig.4), andϕ=∠21DC C . Then plot 212C C M C ⊥, draw N C 1, and make angleθ-︒=∠9012N C C . Thus the point of intersection of M C 2 and N C 1 is gained. Finally, draw the circumcircle of triangle 21C PC ∆.(4) Plot an arc with point D as the centre of the circle, 4l as the radius. The arc intersections arc G C 2 at point A . Point A is just the centre of the fixed hinge of the crank.Therefore, from the length of the crank2/)(211AC AC l -= (8)and the length of the connecting bar112l AC l -= (9)we will obtain the crank and rocker mechanism consisted of 1l , 2l , 3l , and 4l .Thus the optimal transmission property is realized under given conditions.2.2 Realizing the optimal transmission design given the length of the rocker (or the length of the machine frame) and the coefficient of travel speed variationWe take the following steps.(1) The appropriate ratio of the bars 3l /4l can be chosen according to given K . Furthermore, we find the length of machine frame 4l (the length of rocker 3l ).(2) The corresponding oscillating angle of the rocker can be obtained consulting Fig.3. And we calculate the extreme included angle θ.Then repeat (3) and (4) in section 2.13 DESIGN EXAMPLEThe known conditions are that the coefficient of travel speed variation1818.1=K and maximum oscillating angle ︒=40ϕ. The crankandrockermechanism realizing the optimal transmission is designed by the diagram solution method presented above.First, with Eq.(7), we can calculate the extreme included angle ︒=15θ. Then, we find 93.0/43=l l consulting Fig.3 according to the values of θ and ϕ.If evaluate 503=l mm, then we will obtain 76.5393.0/504==l mm. Next, draw sketch(omitted).As result, the length of bars is 161=l mm,462=l mm,503=l mm,76.534=l mm.The minimum transmission angle is︒=--+=3698.462)(arccos 322142322min l l l l l l γ The results obtained by computer are 2227.161=l mm, 5093.442=l mm, 0000.503=l mm, 8986.534=l mm.Provided that the figure design is carried under the condition of the Auto CAD circumstances, very precise design results can be achieved.4 CONCLUSIONSA novel approach of diagram solution can realize the optimal transmission of the crank-and-rocker mechanism. The method is simple and convenient in the practical use. In conventional design of mechanism, taking 0.1 mm as the value of effective the precision of the component sizes will be enough.译文：认识曲柄摇臂机构设计的最优传动方法摘要：一种曲柄摇臂机构设计的最优传动的方法被提出。
机械类毕业设计外文翻译外文原文Options for micro-holemakingAs in the macroscale-machining world, holemaking is one of the most— if not the most—frequently performed operations for micromachining. Many options exist for how those holes are created. Each has its advantages and limitations, depending on the required hole diameter and depth, workpiece material and equipment requirements. This article covers holemaking with through-coolant drills and those without coolant holes, plunge milling, microdrilling using sinker EDMs and laser drilling.Helpful HolesGetting coolant to the drill tip while the tool is cutting helps reduce the amount of heat at the tool/workpiece interface and evacuate chips regardless of hole diameter. But through-coolant capability is especially helpful when deep-hole microdrilling because the tools are delicate and prone to failure when experiencing recutting of chips, chip packing and too much exposure to carbide’s worst enemy—heat.When applying flood coolant, the drill itself blocks access to the cutting action. “Somewhere about 3 to 5 diam eters deep, the coolant has trouble getting down to the tip,” said Jeff Davis, vice president of engineering for Harvey Tool Co., Rowley, Mass. “It becomes wise to use a coolant-fed drill at that point.”In addition, flood coolant can cause more harm than good when microholemaking. “The pressure from the flood coolant can sometimes snap fragile drills as they enter the part,” Davis said.The toolmaker offers a line of through-coolant drills with diameters from 0.039" to 0.125" that are able to produce holes up to 12 diameters deep, as well as microdrills without coolant holes from 0.002" to 0.020".Having through-coolant capacity isn’t enough, though. Coolant needs to flow at a rate that enables it to clear the chips out of the hole. Davis recommends, at a minimum, 600 to 800 psi of coolant pressure. “It works much better if you have higher pressure than that,” he added.To prevent those tiny coolant holes from becoming clogged with debris, Davis also recommends a 5μm or finer coolant filter.Another recommendation is to machine a pilot, or guide, hole to prevent the tool from wandering on top of the workpiece and aid in producing a straight hole. When applying a pilot drill, it’s important to select one with an included angle on its point that’s equal t o or larger than the included angle on the through-coolant drill that follows.The pilot drill’s diameter should also be slightly larger. For example, if the pilot drill has a 120° included angle and a smaller diameter than a through-coolant drill with a 140°included angle, “then you’re catching the coolant-fed drill’s corners and knocking those corners off,” Davis said, which damages the drill.Although not mandatory, pecking is a good practice when microdrilling deep holes. Davis suggests a pecking cycle that is 30 to 50 percent of the diameter per peck depth, depending on the workpiece material. This clears the chips, preventing them from packing in the flute valleys.Lubricious ChillTo further aid chip evacuation, Davis recommends applying an oil-based metalworking fluid instead of a waterbased coolant because oil provides greater lubricity. But if a shop prefers using coolant, the fluid should include EP (extreme pressure) additives to increase lubricity and minimize foaming. “If you’ve got a lot of foam,” Davis noted, “the chips aren’t being pulled out the way they are supposed to be.”He added that another way to enhance a tool’s slipperiness while extending its life is with a coating, such as titanium aluminum nitride. TiAlN has a high hardness and is an effective coating for reducing heat’s impact when drilling difficult-to-machine materials, like stainless steel.David Burton, general manager of Performance Micro Tool, Janesville, Wis., disagrees with the idea of coating microtools on the smaller end of the spectrum. “Coatings on tools below 0.020" typically have a negative effect on every machining aspect, from the quality of the initial cut to tool life,” he said. That’s becaus e coatings are not thin enough and negatively alter the rake and relief angles when applied to tiny tools.However, work continues on the development of thinner coatings, and Burton indicated that Performance Micro Tool, which produces microendmills and microrouters and resells microdrills, is working on a project with others to create a submicron-thickness coating. “We’re probably 6 months to 1 year from testing it in the market,” Burton said.The microdrills Performance offers are basically circuit-board drills, which are also effective for cutting metal. All the tools are without through-coolant capability. “I had a customer drill a 0.004"-dia. hole in stainless steel, and he was amazed he could do it with a circuit-board drill,” Burton noted, adding th at pecking and running at a high spindle speed increase the drill’s effectiveness.The requirements for how fast microtools should rotate depend on the type ofCNCcharged EDM wire. The fine-hole option includes a W-axis attachment, which holds a die that guides the electrode, as well as a middle guide that prevents the electrode from bending or wobbling as it spins. With the option, the machine is appropriate for drilling hole diameters less than 0.005".Another sinker EDM for micro-holemaking is the Mitsubishi VA10 with afine-hole jig attachment to chuck and guide the fine wire applied to erode the material. “It’s a standard EDM, but with that attachment fixed to the machine, we can do microhole drilling,” said Dennis Powderly, sinker EDM product manager for MC Machinery Systems Inc., Wood Dale, Ill. He added that the EDM is also able to create holes down to 0.0004" using a wire that rotates at up to 2,000 rpm.Turn to TungstenEDMing is typically a slow process, and that holds true when it is used for microdrilling. “It’s very slow, and the finer the details, the slower it is,” said , president and owner of Optimation Inc. The Midvale, Utah, company builds Profile 24 Piezo EDMs for micromachining and also performs microEDMing on a contract-machining basis.Optimation produces tungsten electrodes using a reverse-polarity process and machines and ring-laps them to as small as 10μm in diameter with 0.000020" roundness. Applying a 10μm-dia. electrode produces a hole about 10.5μm to 11μm in diameter, and blind-holes are possible with th e company’s EDM. The workpiece thickness for the smallest holes is up to 0.002", and the thickness can be up to 0.04" for 50μm holes.After working with lasers and then with a former EDM builder to find a better way to produce precise microholes, Jorgense n decided the best approach was DIY. “We literally started with a clean sheet of paper and did all the electronics, all the software and the whole machine from scratch,” he said. Including the software, the machine costs in the neighborhood of $180,000 to $200,000.Much of the company’s contract work, which is provided at a shop rate of $100 per hour, involves microEDMing exotic metals, such as gold and platinum for X-ray apertures, stainless steel for optical applications and tantalum and tungsten for the electron-beam industry. Jorgensen said the process is also appropriate for EDMing partially electrically conductive materials, such as PCD.“The customer normally doesn’t care too much about the cost,” he said. “We’ve done parts where there’s $20,000 [in time and material] involved, and you can put the whole job underneath a fingernail. We do everything under a microscope.”Light CuttingBesides carbide and tungsten, light is an appropriate “tool material” formicro-holemaking. Although most laser drilling is performed in the infrared spectrum, the SuperPulse technology from The Ex One Co., Irwin, Pa., uses a green laser beam, said Randy Gilmore, the company’s director of laser technologies. Unlike the femtosecond variety, Super- Pulse is a nanosecond laser, and its green light operates at the 532-nanometer wavelength. The technology provides laser pulses of 4 to 5 nanoseconds in duration, and those pulses are sent in pairs with a delay of 50 to 100 nanoseconds between individual pulses. The benefits of this approach are twofold. “It greatly enhances material removal compared to other nanosecond lasers,” Gilmore said, “and greatly reduces the amount of thermal damage done to the workpiece material” because of the pulses’ short duration.The minimum diameter produced with the SuperPulse laser is 45 microns, but one of the most common applications is for producing 90μm to 110μm holes in diesel injector nozzles made of 1mm-thick H series steel. Gilmore noted that those holes will need to be in the 50μm to 70μm ra nge as emission standards tighten because smaller holes in injector nozzles atomize diesel fuel better for more efficient burning.In addition, the technology can produce negatively tapered holes, with a smaller entrance than exit diameter, to promote better fuel flow.Another common application is drilling holes in aircraft turbine blades for cooling. Although the turbine material might only be 1.5mm to 2mm thick, Gilmore explained that the holes are drilled at a 25° entry angle so the air, as it comes out of the holes, hugs the airfoil surface and drags the heat away. That means the hole traverses up to 5mm of material. “Temperature is everything in a turbine” he said, “because in an aircraft engine, the hotter you can run the turbine, the better the fuel economy and the more thrust you get.”To further enhance the technology’s competitiveness, Ex One developed apatent-pending material that is injected into a hollow-body component to block the laser beam and prevent back-wall strikes after it creates the needed hole. After laser machining, the end user removes the material without leaving remnants.“One of the bugaboos in getting lasers accepted in the diesel injector community is that light has a nasty habit of continuing to travel until it meets anothe r object,” Gilmore said. “In a diesel injector nozzle, that damages the interior surface of the opposite wall.”Although the $650,000 to $800,000 price for a Super- Pulse laser is higher than a micro-holemaking EDM, Gilmore noted that laser drilling doesn’t require electrodes. “A laser system is using light to make holes,” he said, “so it doesn’t have a consumable.”Depending on the application, mechanical drilling and plunge milling, EDMing and laser machining all have their place in the expanding microm achining universe. “People want more packed into smaller spaces,” said Makino’s Kiszonas.中文翻译微孔的加工方法正如宏观加工一样，在微观加工中孔的加工也许也是最常用的加工之一。
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tiv.methods，a.aspec.o.th.ever-growin.professionalis.o.mechanica.engineering.Operation.research，valu.engineering，an.PABL.(proble.analysi.b.logica.approach.ar.typica.title.o.suc.ne.rationalize.approaches.Creati vity，however，canno.b.rationalized.Th.abilit.t.tak.th.importan.an.unexpecte.ste.tha.open.u.ne.solution.remain.i. mechanica.engineering，a.elsewhere，largel..persona.an.spontaneou.characteristic.The Future of Mechanical EngineeringTh.numbe.o.mechanica.engineer.continue.t.gro.a.rapidl.a.ever,whil.th.duratio.an.qualit.o.thei.trainin.increases. Ther.i..growing: awareness, however, rg.tha.th.exponentia.increas.i.populatio.an.livin.standard.i.raisin.formidabl.problem.i. pollutio. o.th.environmen.an.th.exhaustio.o.natura.resources；thi.clearl.heighten.th.nee.fo.al.o.th.technica.profession.t.conside.th.long-ter.socia.effect.o.discov erie.an.developments.-Ther.wil.b.a.increasin.deman.fo.mechanica.engineerin.skill.t.provid.fo.m an'.need.whil.reducin.t..minimu.th.consumptio.o.scarc.ra.material.an.maintainin..satisfactor.envi ronment.Introduction to DesignThe Meaning of DesignT.desig.i.t.formulat..pla.fo.th.satisfactio.o..huma.need.Th.particula.nee.t.b.satisfie.ma.b.qui t.wel.define.fro.th.beginning.Her.ar.tw.example.i.whic.need.ar.wel.defined:1. rg.quantitie.o.powe.cleanly, safely, in.fossi.fuel.an.withou.damagin.th.surfac.o.th.earth?2.Thi.gea.shaf.i.givin.trouble；s.si.weeks.D.somethin.abou.it.O.th.othe.hand,th.statemen.o..particula.nee.t.b.satisfie.ma.b.s.nebulou.an.il.define.tha..considerabl.amoun.o.tho ugh.an.effor.i.necessar.i..orde.t.stat.i.dearl.a..proble.requirin..solution.Her.ar.tw.examples.-1. Lot.o.peopl.ar.kille.i.airplan.accidents.2.I.bi.citie.ther.ar.to.man.automobile.o.th.street.an.highways.Thi.secon.typ.o.desig.situatio.i.characterize.b.th.fac.tha.neithe.th.nee.no.th.proble.t.b.solve. ha.bee.identified.Note, too, tha.th.situatio.ma.contai.no.on.proble.bu.many.W.ca.classif.design, too.Fo.instance, w.spea.of:1.Clothin.design.. 7.Bridg.design2.Interio.desig... puter-aide.design3.Highwa.design.9.Heatin.syste.design.ndscap.desig..10.Machin.design5.Buildin.desig...11.Engineerin.design6.Shi.design...12.Proces.designIn fact, there are an endless number, since we can classify design according to the particular article or product or according to the professional field,I.contras.t.scientifi.o.mathematica.problems, desig.problem.hav.n.uniqu.answers；i.i.absurd, fo.example, t.reques.th."correc.answer.t..desig.problem, becaus.ther.i.none.I.fact, ."good.answe.toda.ma.wel.tur.ou.t.b.."poor.answe.tomorrow, i.ther.i..growt.o.knowledg.durin.th.perio.o.i.ther.ar.othe.structura.o.societa.changes.Almos.everyon.i.Involve.wit.desig.i.on.wa.o.another，eve.i.dall.living，becaus.problem.ar.pose.an.situation.aris.whic.mus.b.solved..desig.proble.i.no..hypothetica.probl e.a.all.Desig.ha.a.authenti.purpose—th.creatio.o.a.en.resul.b.takin.definit.action，o.th.creatio.o.somethin.havin.physica.reality.I.engineering，th.wor.desig.convey.differen.meaning.t.differen.persons.Som.thin.o..designe.a.on.wh.employ.th. drawin.boar.t.draf.th.detail.o..gear，clutch，ple.system，work.I.som.area.o.engineerin.th.wor.desig.ha.bee.replace.b.othe.term.s e.t.describ.th.desig.fun ction，i.engineerin.i.i.stil.th.proces.i.whic.scientifi.principle.an.th.tool.o.engineering—mathematics，computers，graphics，an.English—e.t.produc..pla.which，whe.carrie.out，wil.satisf..huma.need.Mechanical Engineering DesignMechanica.desig.mean.di.desig.o.thing.an.system.o..mechanica.natur.machines, products, structures, devices, an.instruments.Fo.th.mos.part, mechanica.desig.utilize.mathematics,th.material.sciences, an.th.engineering-mechanic.sciences.Mechanica.engineerin.desig.include.al.mechanica.design，bu.i.i..broade.study，becaus.i.include.al.th.discipline.o.mechanica.engineering，suc.a.th.therma.an.fluid.sciences，too.Asid.fro.th.fundamenta.science.tha.ar.required，th.firs.studie.i.mechanica.engineerin.desig.ar.i.mechanica.design.The Phases of Designplet.process,fro.star.t.finish.Th.proces..begin.wit..recognitio.o..nee.an..decisio.t.d.somethin.abou.it.Afte.muc. iteration, th.proces.end.wit.th.presentatio.o.th.plan.fo.satisfyin.th.need.Design ConsiderationsSometime.th.strengt.require.o.a.elemen.i..syste.i.a.importan.facto.i.th.determinatio.o.th.geo metr.an.th.dimension.o.th.element.I.suc..situatio.w.sa.tha.strengt.i.a.importan.desig.consideratio .th.expressio.desig.consideration,w.ar.referrin.t.som.characteristi.whic.influence.th.desig.o.th.elemen.or, perhaps, uall.quit..numbe.o.suc.characteristic.mus.b.considere.i..give.desig.situation.M an.o.th.importan.one.ar.a.follows:1.Strength2.Reliabilit............3.Therma.properties4.Corrosio................5.Wea................6.Friction7.Processin...............8.Utilit............... 9.Cost10.Safet..................11.Weigh.............12.Lif.............13.Nois...................14.Stylin..............15.Shape16.Size17.Flexibilit.............18.Control19.Stiffness20.Surfac.finis........21.Lubrication22.Maintenance23.V olum.............24.LiabilitySom.o.thes.hav.t.d.directl.wit.th.dimensions, th.material, th.processing, an.th.joinin.o.th.element.o.th.system.Othe.consideration.affec.th.config-uratio.o.th.tota.system.T.kee.th.correc.perspective，however，i.shoul.b.observe.tha.i.man.desig.situation.th.importan.desig.consideration.ar.suc.tha.n .calculation.o.experiment.ar.necessar.i.orde.t.defin.a.elemen.o.system.Students，especially，ar.ofte.confounde.whe.the.ru.int.situation.i.whic.i.i.virtuall.impossibl.t.mak..singl.calc ulatio.an.ye.a.importan.desig.decisio.mus.b.made.Thes.ar.no.extraordinar.occurrence.a .all；the.happe.ever.day.Suppos.tha.i.i.desirabl.fro..sale.standpoint—fo.example，borator.machinery—rger-than-us e.t.creat..rugged-lookin.machine.Sometime.machine.an.thei.part .ar.designe.purel.fro.th.standpoin.o.stylin.an.nothin.else.Thes.point.ar.mad.her.s.tha.yo .wil.no.b.misle.int.believin.tha.ther.i..rationa.mathematica.approac.t.ever.desig.decisio n.ManufacturingManufacturin.i.tha.enterpris.concerne.wit.convertin.ra.materia.int.finishe.product s. Ther.ar.thre.distinc.phase.i.manufacturing.Thes.phase.ar.a.follows: input, processing, an.output.Th.firs.phas.include.al.o.th.element.necessar.t.creat..marketabl.product.First, ther.mus.b..deman.o.nee.fo.th.product.Th.necessar.material.mus.b.(available.Als.need e.ar.suc.resource.a.energy, time, huma.knowledge, an.huma.skills.Finally,i.take.capita.t.obtai.al.o.th.othe.resources.Inpu.resource.ar.channele.throug.th.variou.processe.i.Phas.Two.Thes.ar.th.process e.t.conver.ra.material.int.finishe.products..desig.i.developed.Base.o.th.design, variou.type.o.plannin.ar.accomplished.Plan.ar.pu.int.actio.throug.variou.productio.pro cesses.Th.variou.resource.an.processe.ar.manage.t.ensur.efficienc.an.productivity.Fo.e xample, e.prudently.Finally, th.produc.i.questio.i.marketed.Th.fina.phas.i.th.outpu.o.finishe.product.Onc.th.finishe.produc.ha.bee.purchase.i. ers.Dependin.o.th.natur.o.th.product，installatio.an.ongoin.fiel.suppor.ma.b.required.I.addition，wit.som.products，ple.nature，trainin.i.necessary.Materials and Processes in ManufacturingEngineerin.material.covere.herei.ar.divide.int.tw.broa.categories:metal.an.nonmetals.Metal.ar.subdivide.int.ferrou.metals, nonferrou.metals, high-performanc.alloys, an.powdere.metals.Nonmetal.ar.subdivide.int.plastics, elastomers, composites, an.ceramics.Productio..processe.covere.herei.ar.divide.int.severa.broa.categorie.includ in.forming, forging, casting/molding, .hea.treatment..fastenin.joinin.metrology/qualit.control, an.materia.removal.Eac.o.thes.i.subdivide.int.severa.othe.processes.Stages in the Development of ManufacturingOve.th.years,manufacturin.processe.have.gon.throug.fou.distinct,-althoug.overlapping,stage.o.development.Thes.stage.ar.a.follows:Stage 1 ManualStage 2 MechanizedStage 3 AutomatedStage 4 IntegratedWhe.peopl.firs.bega.convertin.ra.material.int.finishe.products,in.huma.hand.an.manuall.opera te.tools.Thi.wa..ver.rudimentar.for.o.full.integrate.manufacturing..perso.identifie.th.ne ed, collecte.materials, designe..produc.t.mee.th.need, produce.th.product, e.it.Everythin.fro.star.t.finis.wa.integrate.withi.th.min.o.th.perso.wh.di.al.th.work .The.durin.th.industria.revolutio.mechanize.processe.wer.introduce.an.human.beg in.machine.t.accomplis.wor.previousl.accomplishe.manually.Thi.le.t.wor.specializ atio.which, i.turn, eliminate.th.integrate.aspec.o.manu-facturing.I.thi.stag.o.development,manufacturin.worker.migh.se.onl.tha.par.o.a.overal.manufacturin.operatio.represente.b.tha.specifi.piec.o.whic.the.workerge.pict ur.o.thei.workpiec.int.th.finishe.product.Th.nex.stag.i.th.developmen.o.manufacturin.processe.involve.th.auto-pute.contro.o.machine.an.pro-cesses.Durin.thi.phase,island.o.automatio.bega.t.sprin.u.o.th.sho.floor.Eac.islan.represente..distinc.proces.o.g e.i.th.productio.o..product.Althoug.thes.island.o.automatio.di.ten.t.en hanc.th.productivit.o.th.individua.processe.withi.th.islands,overal.productivit.ofte.wa.unchanged.Thi.wa.becaus.th.island.wer.sandwiche.i.amon.o the.processe.tha.wer.no.automate.an.wer.no.synchronize.wit.them.Th.ne.resul.wa.tha.workpiece.woul.mov.quickl.an.efficientl.throug.th.automate.pr ocesse.onl.t.bac.u.a.manua.station.an.creat.bottlenecks.T.understan.thi.problem, thin.o.yoursel.drivin.fro.stopligh.t.stopligh.i.rus.hou.traffi.Occasionall.yo.fin.a.openin. an.an：abl.t.rus.ahea.o.th.othe.car.tha.ar.creepin.along, onl.t.fin.yoursel.backe.u.a.th.nex.light.Th.ne.effec.o.you.brie.momen.o.speedin.ahea.i. cancele.ou.b.th.bottlenec.a.th.nex.stoplight.Bette.progres.woul.b.mad.i.yo.an.th.othe.d river.coul.synchroniz.you.spee.t.th.changin.o.th.stoplights.The.al.car.woul.mov.steadil .an.consistentl.alon.an.everyon.woul.mak.bette.progres.i.th.lon.run.Thi.nee.fo.steady，consisten.flo.o.th.sho.floo.le.t.th.developmen.o.integrate.manufacturing，.proces.tha.i .stil.emerging.I.full.integrate.settings，pute e.i.th.previou.paragraph，computer.woul.synchroniz.th.rat.o.movemen.o.al.car.wit.th.changin.o.th.stoplight.s.th a.everyon.move.steadil.an.consistentl.along.The Science of MechanicsTha.branc.o.scientifi.analysi.whic.deal.wit.motions, time,an.force.i.calle.mechanic.an.i.mad.u.o.tw.parts,static’.an.dynamics.Static’.deal.wit.th.analysi.o.stationar.systems, i.e., thos.i.whic.tim.i.no..factor, an.dynamic.deal.wit.system.whic.chang.wit.time.Dynamic.i.als.mad.up.o.tyr.majo.disciplines.firs.recognize.a.separat.entitie.b.Eule .i.1775.Th.investigatio.o.th.motio.o..rigi.bod.ma.b.convenientl.separate.int.tw.parts，th.on.geometrical，th.othe.mechanical.I.th.firs.part，th.transferenc.o.th.bod.fro..give.positio.t.an.othe.positio.mus.b.investigate.withou.resp ec.t.th.caus.o.th.motion，an.mus.b.represente.b.analytica.formulae，whic.wil.defin.th.positio.o.eac.poin.o.th.body.Thi.investigatio.wil.therefor.b.referabl.s olel.t.geometry，o.rathe.t.stereotomy.It is clear that by the separation of this part of the question from the other, which belongs properly to Mechanics, the determination of the motion from dynamical principles will be made much easier than if the two parts were undertaken conjointly.These two aspects of dynamics were later recognized as the distinct sciences of kinematics and kinetics, and deal with motion and the forces producing it respectively.Th.initia.proble.i.th.desig.o..mechanica.syste.therefor.understand.it.kinematics.Kinem atic.i.th.stud.o.motion, quit.apar.fro.th.force.whic.produc.tha.motion.Mor.particularly, kinematic.i.th.stud.o.position, displacemen.rotation, speed, velocity, an.acceleration.Th.study, sa.o.planetar.o.orbita.motio.i.als..proble.i.kinematics.I.shoul.b.carefull.note.i.th.abov.quotatio.tha.Eule.base.hi.separatio.o.dynamic.int.kine matic.an.kinetic.o.th.assumptio.tha.the.shoul.dea.wit.rigi.bodies.I.i.thi.ver.importan.as sumptio.tha.allow.th.tw.t.b.treate.separately.Fo.flexibl.bodies,th.shape.o.th.bodie.themselves, an.therefor.thei.motions, depen.o.th.force.exerte.o.them.I.thi.situation,th.stud.o.forc.an.motio.mus.tak.plac.simultaneously,plexit.o.th.analysis.Fortunately，althoug.al.rea.machin.part.ar.flexibl.t.som.degree，uall.designe.fro.relativel.rigi.materials，keepin.par.deflection.t..minimum.Therefore，mo.practic.t.assum.tha.deflection.ar.negligibl.an.part.ar.rigi.whe.analyzin..mac hine'.kinematic.performance，an.then，afte.th.dynami.analysi.whe.load.ar.known，t.desig.th.part.s.tha.thi.assumptio.i.justified.。
机械专业外文翻译（中英文翻译）第1页Among the methods of material conveying employed，belt conveyorsplaya very important part in the reliable carrying of material over longdistances at competitive cost．Conveyor systems have become larger and morecomplex and drive systems have also been going through a process of evolutionand will continue to do so．Nowadays，bigger belts require more power and havebrought the need for larger individual drives as well as multiple drives suchas 3 drives of 750 kW for one belt(this is the case for the conveyor drivesin Chengzhuang Mine)．The ability to control drive acceleration torque iscritical to belt conveyors’ performance．An efficient drive system should beable to provide smooth，soft starts while maintaining belt tensions withinthe specified safe limits．For load sharing on multiple drives．torque andspeed control are also important considerations in the drive system’s design.Due to the advances in conveyor drive control technology，at present many morereliable．Cost-effective and performance-driven conveyor drive systems[1]covering a wide range of power are available for customers’ choices. Full-voltage starters．With a full-voltage starter design，the conveyor head shaft is direct-coupled to the motor through the gear drive．Direct full-voltage startersare adequate for relatively low-power, simple-profile conveyors．With direct fu11-voltage starters．no control is provided for various conveyor loadsand．depending on the ratio between fu11- and no-1oad power requirements，empty starting times can be three or four times faster than full load．The maintenance-free starting system is simple，low-cost and very reliable．However, they cannot control starting torque and maximum stall torque；therefore．they are第2页 limited to the low-power, simple-profile conveyor belt drives．Reduced-voltage starters．As conveyor power requirements increase，controlling the applied motor torque during the acceleration period becomes increasinglyimportant．Because motor torque 1s a function of voltage，motor voltage must be controlled．This can be achieved through reduced-voltage starters by employinga silicon controlled rectifier(SCR)．A common starting method with SCRreduced-voltage starters is to apply low voltage initially to takeup conveyorbelt slack．and then to apply a timed linear ramp up to full voltage and beltspeed．However, this starting method will not produce constant conveyor beltacceleration．When acceleration is complete．the SCRs, which control the applied voltage to the electric motor． are locked in full conduction, providing fu11-linevoltage to the motor．Motors with higher torque and pull—uptorque，can provide better starting torque when combined with the SCR starters, which are availablein sizes up to 750 KW．Wound rotor induction motors．Wound rotor induction motors are connecteddirectly to the drive system reducer and are a modifiedconfiguration of a standardAC induction motor．By inserting resistance in series with the motor’s rotor windings．the modified motor control system controlsmotor torque．For conveyor starting，resistance is placed in series with the rotor for low initial torque．As the conveyor accelerates，the resistance is reduced slowly to maintain a constantacceleration torque．On multiple-drive systems．an external slip resistor may beleft in series with the rotor windings to aid in load sharing．The motor systems have a relatively simple design．However, the control systems for these can behighly complex，because they are based on computer control of the resistanceswitching．Today，the majority of control systems are custom designed to meet aconveyor system’s particular specifications．Wound rotor motors are appropriatefor systems requiring more than 400 kW ．DC motor．DC motors．available from a fraction of thousands of kW ，are designed to deliver constant torque below base speed and constant kW above base speed tothe maximum allowable revolutions per minute(r/min)．with the majority of conveyordrives, a DC shunt wound motor is used．Wherein the motor’srotating armature is第3页 connected externally．The most common technology for controlling DC drives is aSCR device． which allows for continual variable-speed operation．The DC drive system is mechanically simple, but can include complex custom-designed electronicsto monitor and control the complete system．This system option is expensive incomparison to other soft-start systems．but it is a reliable, cost-effective drivein applications in which torque,1oad sharing and variable speed are primaryconsiderations．DC motors generally are used with higher-power conveyors，including complex profile conveyors with multiple-drive systems，booster tripper systems needing belt tension control and conveyors requiring a wide variable-speed range．Hydrokinetic couplings，commonly referred to as fluid couplings．are composed of three basic elements; the driven impeller, which acts as a centrifugal pump；the driving hydraulic turbine known as the runner and a casing that encloses thetwo power components．Hydraulic fluid is pumped from the driven impeller to thedriving runner, producing torque at the driven shaft．Because circulating hydraulicfluid produces the torque and speed，no mechanical connection is required betweenthe driving and driven shafts．The power produced by this coupling is based onthe circulated fluid’s amount and density and the torque in proportion to inputspeed．Because the pumping action within the fluid coupling depends on centrifugalforces．the output speed is less than the input speed．Referred to as slip．this normally is between l% and 3%．Basic hydrokinetic couplings are available inconfigurations from fractional to several thousand kW ．Fixed-fill fluid couplings．Fixed-fill fluid couplings are the most commonlyused soft-start devices for conveyors with simpler belt profiles and limitedconvex/concave sections．They are relativelysimple,1ow-cost,reliable,maintenance free devices that provide excellent softstarting results to the majority of belt conveyors in use today．Variable-fill drain couplings．Drainable-fluid couplings work on the sameprinciple as fixed-fill couplings．The coupling’s impellers are mounted on the ACmotor and the runners on the driven reducer high-speed shaft．Housing mounted to the drive base encloses the working circuit．The coupling’s rotating casing contains第4页 bleed-off orifices that continually allow fluid to exit the working circuit intoa separate hydraulic reservoir．Oil from the reservoir is pumped through a heatexchanger to a solenoid-operated hydraulic valve that controls the filling of thefluid coupling．To control the starting torque of a single-drive conveyor system，the AC motor current must be monitored to provide feedback to the solenoid controlvalve．Variable fill drain couplings are used in medium to high-kW conveyor systemsand are available in sizes up to thousands of kW ．The drives can be mechanicallycomplex and depending on the control parameters．the system can be electronicallyintricate．The drive system cost is medium to high, depending upon size specified．Hydrokinetic scoop control drive．The scoop control fluid coupling consistsof the three standard fluid coupling components：a driven impeller, a driving runnerand a casing that encloses the working circuit．The casing is fitted with fixedorifices that bleed a predetermined amount of fluid into a reservoir．When the scoop tube is fully extended into the reservoir, the coupling is l00 percentfilled．The scoop tube, extending outside the fluid coupling，is positioned using an electric actuator to engage the tube from the fully retracted to the fullyengaged position．This control provides reasonably smooth acceleration rates．to but the computer-based control system is very complex．Scoop control couplings are applied on conveyors requiring single or multiple drives from l50 kW to 750kW.Variable frequency control is also one of the direct drive methods．The emphasizing discussion about it here is because that it has so uniquecharacteristic and so good performance compared with other driving methods forbelt conveyor． VFC devices Provide variable frequency and voltageto the inductionmotor, resulting in an excellent starting torque and acceleration rate for beltconveyor drives．VFC drives．available from fractional to several thousand(kW ),are electronic controllers that rectify AC line power to DC and，through an inverter, convert DC back to AC with frequency and voltage contro1．VFC drives adopt vector control or direct torquecontrol(DTC)technology，and can adopt different operating speeds according to different loads．VFC drives can make starting or stalling第5页 according to any given S-curves．realizing the automatic track for starting orstalling curves．VFC drives provide excellent speed and torque control for startingconveyor belts．and can also be designed to provide load sharing for multipledrives．easily VFC controllers are frequently installed on lower-powered conveyordrives，but when used at the range of medium-high voltage in the past．the structure of VFC controllers becomes very complicated due to the limitation of voltage ratingof power semiconductor devices，the combination of medium-high voltage drives andvariable speed is often solved with low-voltage inverters usingstep-uptransformer at the output，or with multiple low-voltage inverters connected inseries．Three-level voltage-fed PWM converter systems are recently showingincreasing popularity for multi-megawatt industrial driveapplications becauseof easy voltage sharing between the series devices and improved harmonic qualityat the output compared to two-level converter systems With simple series connectionof devices．This kind of VFC system with three 750 kW /2．3kV inverters has been successfully installed in ChengZhuang Mine for one 2．7-km long belt conveyordriving system in following the principle of three-level inverterwill be discussedin detail．Three-level voltage-fed inverters have recently become more and more popularfor higher power drive applications because of their easy voltage sharingfeatures．1ower dv/dt per switching for each of the devices，and superior harmonic quality at the output．The availability of HV-IGBTs has led to the design of anew range of medium-high voltage inverter using three-level NPC topology．This kind of inverter can realize a whole range with a voltagerating from 2．3 kV to 4．1 6 kV Series connection of HV-IGBT modules is used in the 3．3 kV and 4．1[2,3]6 kV devices．The 2．3 kV inverters need only one HV-IGBT per switch.To meet the demands for medium voltage applications．a three-level neutral point clamped inverter realizes the power section．In comparison to a two-levelinverter．the NPC inverter offers the benefit that three voltage levels can besupplied to the output terminals，so for the same output current quality，only第6页1/4 of the switching frequency is necessary．Moreover the voltage ratings of theswitches in NPC inverter topology will be reduced to 1/2．and the additional transient voltage stress on the motor can also be reduced to 1/2 compared to thatof a two-level inverter．The switching states of a three-level inverter are summarized in Table 1．U．V and W denote each of the three phases respectively；P N and O are the dc bus points．The phase U，for example，is in stateP(positive bus voltage)when theswitches S and S are closed，whereas it is in state N (negative bus voltage) 1u2uwhen the switches S and S are closed．At neutral point clamping，the phase is 3u4uin O state when either Sor S conducts depending on positive or negative phase 2u 3ucurrent polarity，respectively．For neutral point voltage balancing，the average current injected at O should be zero．For standard applications．a l2-pulse diode rectifier feeds the divided DC-linkcapacitor．This topology introduces low harmonics on the line side．For even higher requirements a 24-pulse diode rectifier can be used as an input converter．For more advanced applications where regeneration capability is necessary, an activefront．end converter can replace the diode rectifier, using the same structureas the inverter．Motor Contro1．Motor control of induction machines is realized by using a rotorflux．oriented vector controller．Fig．2 shows the block diagram of indirect vector controlled drive thatincorporates both constant torque and high speed field-weakening regions wherethe PW M modulator was used．In this figure，the command flux is generated as function of speed．The feedback speed is added with the feed forward slip commandsignal . the resulting frequency signal is integrated and then the unit vectorsignals(cos and sin )are generated．The vector rotator generates the voltageand angle commands for the PW M as shown．PWM Modulator．The demanded voltage vector is generated using an elaborate第7页 PWM modulator．The modulator extends the concepts of space-vector modulation tothe three-level inverter．The operation can be explained by starting from aregularly sampled sine-triangle comparison from two-level inverter．Instead of using one set of reference waveforms and one triangle defining the switchingfrequency， the three-level modulator uses two sets of reference waveforms U and r1U and just one triangle．Thus, each switching transition is used in an optimal r2way so that several objectives are reached at the same time．Very low harmonics are generated．The switching frequency is low and thusswitching losses are minimized．As in a two-level inverter, a zero-sequencecomponent can be added to each set of reference waveform s in order to maximizethe fundamental voltage component．As an additional degree of freedom，the position of the reference waveform s within the triangle can be changed．This can be used for current balance in the two halves of the DC-1ink．After Successful installation of three 750 kW /2．3 kV three-level invertersfor one 2．7 km long belt conveyor driving system in Chengzhuang Mine．The performance of the whole VFC system was tested．Fig．3 is taken from the test，which shows the excellent characteristic of the belt conveyor driving system withVFC controller．Fig．3 includes four curves．The curve 1 shows the belt tension．From the curve it can be find that the fluctuation range of the belt tension is very smal1．Curve 2 and curve 3 indicate current and torque separately．Curve 4 shows the velocityof the controlled belt．The belt velocity have the“s”shape characteristic．A1l the results of the test show a very satisfied characteristic for belt drivingsystem．Advances in conveyor drive control technology in recent years have resultedin many more reliable．Cost-effective and performance-driven conveyor drive systemchoices for users．Among these choices，the Variable frequency control (VFC) methodshows promising use in the future for long distance belt conveyor drives due toits excellent performances．The NPC three-level inverter using high voltage IGBTs第8页 make the Variable frequency control in medium voltage applications become muchmore simple because the inverter itself can provide the medium voltage needed atthe motor terminals，thus eliminating the step-up transformer in most applicationsin the past．The testing results taken from the VFC control system with NPC three．1evel inverters used in a 2．7 km long belt conveyor drives in Chengzhuang Mine indicatesthat the performance of NPC three-level inverter using HV-IGBTs together with thecontrol strategy of rotor field-oriented vector control for induction motor driveis excellent for belt conveyor driving system．第9页在运送大量的物料时，带式输送机在长距离的运输中起到了非常重要的竞争作用。
附录附录AUG NX Summarized AccountIntroduction to UG NX UG NX is American Unigraphics Solutions (UGS) company's PLM offering for the core components. UGS company is an American a global supplier of MCAD. PLM Solutions provide a powerful vitality of product lifecycle management (PLM) solutions, including product development, manufacturing, planning, product data management, e-commerce product solutions, but also offers a complete suite of services for product improvement. UG to the automotive and transportation, aerospace, consumer goods, General Engineering and electronic industries through its virtual product development (VPD) provide Multipole, integrated,enterprise-class products and services, including software, and a complete solution.CAD/CAM/CAE three systems tightly integrated. Users use the UG powerful solid modeling, surface modeling, virtual Assembly and create functions such as engineering drawings, you can use the CAE module for finite element analysis, kinematic analysis and simulation, to improve the design of reliability; according to theestablished 3D model, but also by CAM module directly generate CNC code, for product processing. Flexibility in the way of modeling. Composite modeling technology, is solid modeling, surface modeling, wireframe modeling, display the geometric modeling and parametric modeling. Parameter-driven, intuitive, easy to modify the image. Surface design for non-uniform rational B-spline curve-based, you can use several methods to build a complex surface, powerful. A good second development environment, users can use a variety of ways for the second development. Knowledge-driven automation (KDA), facilitate access to and reuse of knowledge.A brief, post processing both CAM software, its main purpose is to build components in the machine tool path (cutting). Generally speaking, you cannot directly transfer CAM software internally generated by the tool path to machine processing, because each type of machine in the physical structure and control system may be different, resulting in the NC program instructions and format requirements may differ. Therefore, the tool path data must be processed to fit each machine and control system for specific requirements. This processing, in most CAM software called "post-processing". Post-processing of results is to make the tool path data into machine recognizes tool path data, that is, the NC code.Visible, post-processing must have two elements: cutting-CAM homegrown tool path; after the processor — is a machine tool and its control system information. UG system provides general post processor — UG/Post, it uses the UG internal tool path data as input, output machine after via post-processing recognizes the NC code. UG/POST Organizational structureUG/Post has a strong user of capability, it can be adapted from the very simple to arbitrarily complex machine and control system for processing. Second, UG/Post composition structure mentioned UG/post processor, had to be simple to introduce MOM (Manufacturing Output Manager), i.e. processing output Manager. MOM is UG provides an event-driven tools, UG/CAM module output from it to manage, it is stored in the UG/CAM data to extract the data to generate output. UG/Post it is this tool a specific application. MOM is UG/post processor core, UG/post use MOM to start the interpreter, to explain the program provides the functionality and data, and loads the event processor (Event Handler) and the definition file (Definition File).In addition to the MOM, UG/post is primarily determined by the event generator, the event processor, definition file and output files, and so on of four elements. Once you start UG/post processor to handle UG internal tool path, its processes to the following: event Builder from beginning to end to scan theentire UG tool path data, extract each of the events and their associated parameters information, and they are passed to the MOM to MOM; then, delivered each event and its associated parameters to the user in advance to develop good event processor, and collected by the event processor based on their content to decide upon how each event for processing; then the event handler returns the data to MOM as their output, MOM read definition file content to determine how to format the output data; Finally, MOM to well-formatted output data to write to the specified output file. Figure 1 describes the concepts and content.附录BUG NX简介UG NX是美国Unigraphics Solutions（简称UGS）公司的PLM产品的核心组成部分。
