FYLΦ19系列分层压力计使用说明书第二版

Differential pressure gauge, modelF5509/F6509 for industrial applicationsin the following configuration:• F5509/F6509 differential pressure gaugewithout switching contact• F5509/F6509 differential pressuregauge with inductive proximity switches• F5509/F6509 differential pressuregauge with electric contactsTable of contents:1 GENERAL REMARKS1.1 Purpose of this Manual (1)1.2 Symbols (1)1.3 Limits of liability (2)1.4 Copyright (2)1.5 Warranty (2)1.6 Manufacturer’s address, customer services (2)2 SAFETY (2)2.1 General sources of hazards (2)2.2 Use in accordance with intended purpose (2)2.3 Operator’s responsibility (2)2.4 Installation recommendations (2)2.5 Signs/Safety markings (2)2.6 Safety equipment (2)2.7 Environmental protection (2)3 TECHNICAL DATA (2)4 L ABELING ON THE DEVICE (2)5 CONSTRUCTION AND FUNCTION (3)5.1 Overview (3)5.2 Description of function (3)5.3 Description of components (3)5.4 Accessories (3)6 TRAN SPORT (3)6.1 Safety (3)6.2 Transport inspection (3)6.3 Storage (3)7 ASSEMBLY/IN STALLATION (3)7.1 Safety (3)7.2 Preparations (requirements for the installation location) 3 7.3 Mounting/Installation (3)7.3.1 Process connection (3)7.4 Starting up (4)7.5 Subsequent relocation of the gauge (by the customer) 48 SERVICIN G (4)8.1 Safety (4)8.2 Check on function, and recalibration (4)8.3 Cleaning and maintenance (4)9 D EFECTIVE OR FAULTY PRESSURE GAUGE (4)9.1 Safety (4)9.2 Conduct in the event of failure (5)9.3 When action is required to repair/replace the gauge59.4 Conduct following fault recertification (5)10 R EMOVAL, DISPOSAL (5)10.1 Safety (5)10.2 Removal (5)10.3 Disposal (5)11 APPEN DIX (5)11.1 Data sheet for differential pressure gaugeF5509/F6509 (5)11.2 CE Declaration of conformity (5)1 GENERAL REMARKS1.1 Purpose of This ManualThis Operating Manual contains fundamental and essential advice to be followed for the installation, operation and servic-ing of the device. It must be read before assembly and start-up of the device by the technician, the operator and the specialist personnel responsible for the device. This Operating Manual must be available at the point of use at all times. The follow-ing sections about general safety information (2) and also the following specific advice regarding the intended purposes (2.2) and through to disposal (10.3) contain important safety infor-mation which, if not followed, may result in risks for people and animals, or to property and buildings.1.2 SymbolsW arning!This indicates a possibly hazardous situationwhere failing to follow advice may result inrisks to people, animals, the environment andbuildings.Information!T his emphasizes key information for efficient,fault-free operation.1.3 Limits of liabilityRefer to Ashcroft standard terms of sale for limits of liability.1.4 CopyrightThis Operating Manual may only be copied and passed on as a complete document without the special permission of the publisher.1.5 Warranty For the product described here, we offer a warranty pursuant to our General Terms and Conditions on Delivery and Payment, Section 6: Liability for Defects.1.6 Manufacturer’s addresss, customer serviceAshcroft, Inc.250 East Main StreetStratford, CT 06614-5145, U.S.ATel: (203) 378 8281Fax: (203) 385 0408*****************2 SAFETY2.1 General sources of hazardsPressure gauges are pressurized parts where failure can result in hazardous situations. The selection of pressure gauge should be made in accordance with the rules set out in EN 837-2.2.2 Use in accordance with intended purposeThe devices are only to be used for the intended purpose as described by the manufacturer. The devices are used for direct display of differential pressure.The integrated switching elements are magnetic spring contacts or inductive proximity switches with a groove design, supplied by isolating switch amplifiers. If the set limit values are exceeded, the output circuits are opened or closed.For each use scenario, the corresponding set-up regulations must be respected. The use in explosion risk areas is not permitted.2.3 Operator’s responsibilitySafety instructions for proper operation of the device must be respected. They are to be provided by the operator for use by the respective personnel for installation, servicing, inspection and operation. Risks from electrical energy and from the released energy of the medium, from escaping media and from improper connection of the device must be eliminated. The details for this are to be found in the corresponding applicable set of regulations, such as DIN EN, UVV (accident prevention regulations) and in sector-specific instances of use (DVWG,Ex-. GL, etc.) the VDE guidelines and the regulations supplied by local utilities companies. The device must be taken out of service and secured against inadvertently being restarted, if the presumption is that risk-free operation is no longer possible (see Chapter 10: Faults). Altering the gauge by the customer is not permitted. This also applies to installation of spare parts. Possible conversions or alterations may only be carried outby the manufacturer. The operational safety of the device is only guaranteed when it is used for its intended purpose. The specification of the device must be adapted to the medium used in the plant. The limit values indicated in the technical data must not be exceeded. The safety information detailed in this Operating Manual, existing national regulations for accident prevention, and the operator’s internal regulations regarding working, operations and safety must be respected. The operator is responsible for all specified servicing, inspection and installation works being carried out by authorized and qualified specialists.2.4 Installation recommendationsThe gauge may only be installed and started up by specialist staff who are familiar with installation, start-up and operation of the product. Specialist staff are people who are able to assess the work assigned to them on the basis of their specialist training, their knowledge and experience and their knowledge of the relevant standards, and can identify possible risks.2.5 Signs/Safety markingsThe pressure gauge and its surrounding packaging carry markings. These markings show the article number, measurement range, maximum static pressure, maximum overload and manufacturer. The pressure gauge can be provided with additional signs and safety markings advising on special conditions:• Advice on the filling liquid• Advice on calibration• Oil-can deleted (if oxygen is used)2.6 Safety equipmentThis device is fitted with a (S3) solid front and rear wall (F6509) or (S1) blow plug (F5509) according DIN 16003, capable of being blown out. For the description, please refer to Chapter 5.3.4.The window uses multi-layer safety glass.2.7 Environmental protectionThis device may optionally contain a filling liquid (e.g. glycerin or silicone oil). The provisions set out in the REACH regulation on production and use of chemicals are to be respected, and the relevant safety data sheets from the manufacturers of the chemicals are available on our website for download. Electric contacts are offered as a gauge option. The provisions set out in the WEEE regulation EU directive 2012/19/EC on electrical and electronically equipment are to be respected, and the products are registered at the EAR under the number DE 26646349.3 Technical dataThe detailed technical information can be found in the documents in the Appendix, Chapter 11.4 Labeling on the deviceThe label with the serial number, type designation and process/ ambient temperature range is located on the outside ofthe housing. The materials identifier is encoded in the type designation.5. CONSTRUCTION AND FUNCTION5.1 Overview1 - Sensing diaphragm2 - Sealing/spring bellows3 - Connecting rod4 - Pointer mechanism5.2 Description of functionThe pressures to be compared, differential pressure, act ona flexible stainless steel diaphragm, which separates the two pressure chambers.The diaphragm is mechanically linked by a rigid connecting rod. When pressures are equal on both sides, the diaphragm is on zero position. When there is a difference in pressures the diaphragm is deflected away from the high pressure side, towards the lower pressure side, causing a displacement of the connecting rod. A precision mechanism translates the linear displacement of the diaphragm connecting rod to angular movement of the gauge’s dial pointer. The pointer’s displacement range of 270° corresponds to the full scale differential pressure.5.3 Description of components5.3.1 Scale with pointerThe differential pressure gauge is equipped with a dial face and pointer pursuant to DIN 16003, nominal size 100 mm or 160 mm.5.3.2 Instrument connectionThe instrument connection is located on the underside of the differential pressure gauge and can be male or female threaded process connection. Distance between ports is 37 mm, please consider this when selecting a 5 valve manifold.5.3.3 Vent plugThe vent plug for the housing is located on the top of the gauge case. If the nipple is pulled out, the housing is vented and the pressure which has built up in the housing due to the influence of temperature is discharged. With the plug closed, protection class IP 66 is achieved.5.3.4 Rear wall/plug with blow-out capabilityThe pressure gauge has a plug capable of blowing out onthe rear wall of the housing (Model F5509) or a rear wall capable of blowing out (Model F6509). These act as a safety feature pursuant to DIN 16003 and simultaneously allowfor temperature compensation for the housing, via a rubber membrane5.4 AccessoriesPlease contact the manufacturer regarding available special tools and accessories. (e.g.5 valve manifold).6 TRANSPORT6.1 SafetyThe pressure gauge should be protected against the effects of knocks and impacts. The device should only be transported in the packaging provided, to protect against glass breakage. The device should only be transported in a clean condition (free of residues of measuring media).6.2 Transport inspectionThe delivery must be checked for completeness and damage during transport. In the event of damage during transport, the delivery must not be accepted, or only accepted subject to reservation of the scope of the damage being recorded and, if necessary, contact Ashcroft for instructions.6.3 StorageThe differential pressure gauge must be stored in dry, clean conditions, within a temperature range of -20 to +80 °C, protected against direct exposure to sunlight and protected against impact damage7 ASSEMBLY/INSTALLATION7.1 SafetyTo ensure safe working during installation and servicing, suitable shut-off valves must be installed in the plant (see 5.4 Accessories), enabling the device:• To be depressurized or taken out of operation;• T o be disconnected from the pressure source for repair or inspection;• O r to enable function tests of the device to be performed “on site”.During the works to mount/install the gauge, the plant must be protected against being switched back on.7.2 Preparations (requirements for the installation location) • A check on suitability of the device for the medium to be measured, the scope of the measurement range and static pressure and of the protection against special conditions such as vibration, pulsation and pressure spikes.• A bracket must be installed to support the pressure gauge if the mountering process pipe is not able to provide adequate support.• T he installation location should be chosen such that the work-spaces for operating personnel are not located to the rear of the pressure gauge.7.3 Mounting/Installation7.3.1 Process connectionThe instrument is intended and factory adjusted for vertical mounting, pressure ports downward. When mounted in other orientation (max. ± 10°) the pointers’ zero position needs to be adjusted (see 7.4.1 Zero point adjustment).• C onnection to be made by authorized and qualified personnelonly.• U se only with the mechanical process connection provided – regarding the configuration, see order code on the device type label, with a matching threaded seal.• W hen connecting the device, the process piping must be depressurized.• T he process pipe must be installed on an incline so that: -for fluid measurement, no air pockets are created-for gas measurement, no water pockets are createdI f the necessary incline is not achieved, then at suitable points water separators or air separators must be installed.• T he pressure process pipe must be kept as short as possible and installed without sharp bends, to avoid a delayed response time.• T he instruments pressure ports are marked by “+” and “-” symbols: “+” port must be connected to the higher pressure“-” port must be connected to the lower pressure.• W ith liquid measurement media, the pressurized connection pipe must be degassed, since any gas bubble inclusions result in measurement error.• I f water is used as the measurement medium, the device must be frost-protected.Safety notice: Only mount using the correct open-jawed wrench, and do not twist the device itself.7.3.2 Electrical connection• C onnection to be undertaken by authorized and qualified specialist staff only.• T he electrical connection of the device is to be undertaken in accordance with the relevant regulations of the VDE and the regulations supplied by the local utilities company.• D isconnect the plant from the main supply before wiring electrical connections.• I nstall appropriate fuses upstream.7.4 Starting upThe precondition for start-up is proper installation of all electrical feed lines and metering pipes. All connecting lines must be installed so that no mechanical forces can act on the device. Before start-up, the seal on the pressurized connection line must be checked.7.4.1 Zero point adjustmentThe pressure gauges are supplied calibrated at the factory, so that as a rule there is no need for calibration at the installation point. For devices with Micrometer pointer (see. order code), zero pointer adjustment on site is possible. For this, proceed as follows:• Equalize pressure in both chambers.• C heck if internal pressure was built up in the case due to ambient temperature effect. Open valve (position B), wait for pressure relief and close valve again (position A)• L ift up on vent plug.• U se zero pointer adjustmentscrew to set the pointerto zero.• M ount vent plugFilled Models need to be vented beforecommissioning by opening the air valveon the upper side of instrument!7.4.2 Setting the electric contactsAn adjustable lock is fitted in the front panel of the pressure gauge. Using the removable adjustment key, the contacts mounted on the target value indicators can be set to anypoint on the range covered by the scale. For reasons relatingto accuracy of switching and the lifetime of mechanical measurement systems, the switch points should be positioned between 10% and 90% of the range.• P lace theadjustment keyon the axle of theadjustable lock.• P ress the axleinwards, until thecarrier arm gripsbehind the adjusterpin on the targetvalue indicator.• B y turning the key,adjust the targetvalue indicator tothe desired switchpoint.Swit c h 1 Swit c h 29.2 Conduct in the event of failureAll defective or faulty gauges must be taken out of service. If a repair is required contact inside sales.9.3 When action is required to repair/replace the gauge: Possible situations when action should be taken:• J erky or random movement of the pointer• P ointer does not set to zero for pressure less display • I ndications that the measurement system seal (diaphragm) has been breached (discoloration to dial display or of filling liquid)• B ent or loose pointer • C racked window• L eaks when the device is filled • D amage to housing• I ndications that the measurement system seal is imperfect (discoloration to dial display or of filling liquid)In these instances, repair or replacement of the pressure gauge is always required.9.4 Gauge repair/replacementSee Chapter 7.3 Mounting/Installation10 REMOVAL, DISPOSAL10.1 SafetyResidues of measuring media in and on removed gauges can constitute a risk to people, theenvironment and equipment. Adequate precautionary measures must be adopted. If necessary, the devices must be cleaned thoroughly (see advice in safety data sheets).10.2 Removal • W hen servicing the gauge, the pressure lines must bedepressurized, the electrical connections isolated from the mains supply, and the plant secured against being switched on again.• R emove the gauge using a suitable tool10.3 DisposalPlease help to protect the environment and dispose of or recycle the devices andcomponents used in accordance with the applicable regulations.11 APPENDIX11.1 Data sheet for Bourdon tube pressure gauge F5509/F6509Detailed data sheet is available from supplier’s website (see 1.6 Manufacturer’s address, customer services)This table refers to specific documents:Release the pressure on the axle, and remove the adjustment key.7.4.3 Contact function Function 1: C lose contacts with the indication rising in aclockwise direction. Function 2: O pen contacts with the indication rising in a clock-wise direction. Contact assignment:1st contact left target value indicator,2nd contact middle target value indicator, 3rd contact right target value indicator7.5 Subsequent relocation of the gauge (by the customer)Recommendation: Do not remove the pressuregauge from one pressure monitoring location to another , as there is a risk of the process media being mixed, with unforeseeable chemical reactions.8 SERVICINGThe device is maintenance-free. However, to ensure reliable operation and a long lifetime for the device, we recommend that it is checked regularly.8.1 SafetyWhen servicing the pressure gauge, the process lines must be depressurized. Special attention should be taken to ensure process pressure is not applied .8.2 Gauge performance and calibrationGauge performance and recalibration should be checked at regular intervals, depending on the application. The precise testing cycles should be adjusted in line with the operating conditions and ambient conditions. In the event of various device components interacting, the operating instructions for all other devices should also be taken into account.• C heck on display.• C heck on function, in conjunction with downstream components.• C heck of pressurized connection pipes for seal condition.• Check of electrical connections 8.3 Cleaning and maintenanceCleaning is carried out using a non-aggressive cleaning agent, with the ventilation valve closed and respecting the protection category of the device.9 W HEN ACTION IS REQUIRED TO REPAIR/REPLACETHE GAUGE9.1 SafetyDefective or faulty pressure gauges put the operational safety and process safety of the plant at risk, and can lead to a risk or injury to persons, the environment or the plant.Model Description Document F5509/ F6509SS differential pressure gauge F5509/F6509 G1.F5509K5500 Electrical contact devices for pressure & temp gauges.G1.K550011.2 CE Declaration of conformity。

电子压力计使用说明书一、电子压力计说明书电子压力计是一款低功耗、高精度、高分辨率的蓝宝石井下存储电子压力计，具有良好的密封性，抗腐蚀性。

可以在高温、高压等恶劣环境下，正常工作。

电子压力计1、电子压力计各部件说明及标准配置。

<1> 电池筒：<2> 导锥<3>、压力计<4>、绳帽：<5>、电池<6>、连接线<7>、接口箱每箱电子压力计标准配置：两只电子压力计两个电池筒两个个导锥一个绳帽一个维修包（包括6个特别的O圈）一个USB接口箱（两只电子压力计配一个）标定证书操作软件两节节锂电池2、电子压力计工作模式电子压力计被设计成在低耗电量下工作，因此可以延长电池的寿命，以节省用户的开支。

<1> 采样模式：当电池接上压力计时压力计便进入了采样模式，而不是接口箱或连接线缆接上压力计时。

在正常操作的情况下，压力计会在现场被编程，然后运到井口，下井之前压力计应该是工作正常，且电池与压力计是连接在一起的，压力计执行相关的程序，这些程序是事先编辑好并保存在压力计里的。

<2> 休眠模式：当压力计没有采样时就会处于休眠状态（例如，两个采样点之间的时间）。

所有的压力计都被设计为：当一次采样完成之后，就会自动的转换到休眠模式。

<3> 通信模式：当接口箱和连接线把压力计连接到计算机上时，压力计就处于了通信模式。

通信模式用于压力计编程，下载数据文件，上传标定信息以及通过操作软件做一些与操作相关的其它事情。

3、装配和操作一旦编程被保存到压力计里，在操作能够发生之前，在压力计的装配上会有一个简单的步骤。

<1> 把电池连接到压力计之前，用我们的电池测试器检测它的电压。

任何一组新的标准的150℃AA锂电池的电量是3.6V-3.9V。

当电池的起始电压低于厂家所要求的值时，不要再使用该电池。

如果一组新电池的电压低于它所预期的值时，这也许是电池的钝化层所引起的。

YS-6、60、250、600活塞式压力计说明书一、用途0.05级活塞式压力计（以下简称压力计）、用于检验0.2级活塞式压力计及精密压力表二、工作原理与基本结构压力计的工作原理基于活塞本身重量和加在活塞上的专用砝码重量，作用在活塞面积上所产生的压力与液压容器内产生的压力相平衡。

压力计系由检验泵和测量系统两部分组成。

见图：检验泵部分包括手摇泵（11）、油杯（9）及两个阀（6）和（7）。

在阀（6）和（7）上装有两端锁母，用以连接被检验的精密压力表。

测量系统主要由一个经过精密研磨后具有精确截面的活塞，活塞直接承受底盘上的砝码重量。

三、技术数据表1精确度等级基本误差限压力值在测量范围下限以下时压力值在测量范围内时0.02 测量范围下限的±0.02% 实际测量压力值的±0.02%0.05 测量范围下限的±0.05% 实际测量压力值的±0.05%YS-250、600活塞式压力计的承重杆（包括活塞头部）浸入工作液体浮力为5.6g.YS-6活塞式压力计，活塞底部与被校表中心液柱差H，表壳外径为φ150㎜，H=109㎜;表壳外径φ160㎜，H=119㎜,表壳外径φ250㎜，H=169㎜，其修正公式△P=Hγ，式中△P为液柱差产生的压力，γ=0.88g/cm3为变压器油的比重。

1、砝码2、指标板3、底座4、调整螺钉5、连接管部件6、7、8阀9、油杯10、水平仪11、手摇泵12、手轮13、测量系统参数单位值力值0.6MPa 6 MPa25MPa60 MPa测量上限MPa0.66256060测量下限MPa0.040.10.511活塞公称面积cm210.50.20.10.05底盘及活塞公称质量㎏0.40.5110.5产生产压力MPa0.040.10.511专用砝码公称质量㎏0.1；0.5 0.5；2.5 1;51;50.5;2.5产生的压力MPa0.010.050.010.50.5;2.51;51;5数量个6;104;114;94;111;11两端锁母M20×1.5M20×1.5M20×1.5M20×1.5M20×1.5重量㎏3565859575工作液体变压器油20℃时运动粘度9~12厘沲酸值不大于0.5毫克KOH/克癸二酸酯20℃时运动20~25mm2/s，酸值不大于0.05毫克KOH/克四、验收与保管1、用户收到装箱压力计,应先检查压力计包装是否完整；如有损伤,应即查明原因。

FYLΦ19 系列分层压力计使用说明书第二版西安思坦电子科技有限企业目录1FYL Φ 19系列分层压力计简介概括技术指标工作原理仪器构造压力计及其有关产品清单2压力计及其有关产品操作指南仪器各零件之间的连结方法直读、回放时的连结方法3试井操作指南试井前准备工作试井结束后工作步骤4压力计标定指南标定前准备工作标定结束后应做工作5压力计检定指南检定前准备工作5.2 检定结束后应做工作6新式压力计软件包简介软件安装基本操作说明7USB直读仪驱动安装１FYL Φ19系列分层压力计简介概括FYL Φ 19系列分层压力计主要用于丈量油井的流压和恢复压。

主要由投放和打捞短节、丈量短节、电池短节构成。

FYL Φ19系列分层压力计采纳先进的设计方法，硬件上采纳了超低漂移高精度的放大器、超稳固高精度压力传感器、低功耗高靠谱性CPU、多级保护型I 2C 总线 E2PROM、电源监督器，从硬件上保证了压力丈量的精度、长久稳固性和仪器的靠谱性；软件上采纳了多重安全保护举措和WATCHDOG技术，进一步保证了压力计的靠谱性。

技术指标FYL Φ 19系列分层压力计技术指标以下：仪器外径：工作外径Φ；最大外径Φ22mm仪器长度：234mm压力丈量范围：见型号及代码说明温度丈量范围：见型号及代码说明温度丈量精度：± ℃1.2.6 仪器工作温度范围：见型号及代码说明压力丈量精度：0.1%零点漂移：0.05%零点偏移：0.05%热零点偏移：0.05%热敏捷度偏移：0.05%敏捷阈：万分之零点八即<6KPa最大储存点数：20万最大丈量间隔：18小时最小丈量间隔：1秒1.2.16 仪器功耗：休眠时： <50uA工作时： <16mA仪器特色和工作原理FYL Φ 19系列分层压力计是丈量油水井压力值的仪器。

该仪器由传感器、记录和供电三部分构成。

传感器部分包含压力传感器和温度传感器两部分。

记录部分由单片机系统达成。

FYLΦ19系列分层压力计使用说明书第二版西安思坦电子科技有限公司目录1FYLΦ19系列分层压力计简介1.1 概述1.2 技术指标1.3 工作原理1.4 仪器结构1.5 压力计及其相关产品清单2压力计及其相关产品操作指南2.1 仪器各部件之间的连接方法直读、回放时的连接方法3试井操作指南3.1 试井前准备工作3.2 试井结束后工作步骤4压力计标定指南4.1 标定前准备工作4.2 标定结束后应做工作5压力计检定指南5.1 检定前准备工作5.2检定结束后应做工作6新型压力计软件包6.1 简介6.2 软件安装6.3 基本操作说明7 USB直读仪驱动安装１FYLΦ19系列分层压力计简介1.1 概述FYLΦ19系列分层压力计主要用于测量油井的流压和恢复压。

主要由投放和打捞短节、测量短节、电池短节组成。

FYLΦ19系列分层压力计采用先进的设计方法，硬件上采用了超低漂移高精度的放大器、超稳定高精度压力传感器、低功耗高可靠性CPU、多级保护型I2C总线E2PROM、电源监视器，从硬件上保证了压力测量的精度、长期稳定性和仪器的可靠性；软件上采用了多重安全保护措施和WATCHDOG技术，进一步保证了压力计的可靠性。

1.2 技术指标FYLΦ19系列分层压力计技术指标如下：1.2.1 仪器外径：工作外径Φ19.5mm；最大外径Φ22mm1.2.2 仪器长度：234mm1.2.3 压力测量范围：见型号及代码说明1.2.4 温度测量范围：见型号及代码说明1.2.5 温度测量精度：±0.5℃1.2.6 仪器工作温度范围：见型号及代码说明1.2.7 压力测量精度：0.1%1.2.8 零点漂移： 0.05%1.2.9 零点偏移： 0.05%1.2.10 热零点偏移： 0.05%1.2.11 热灵敏度偏移： 0.05%1.2.12 灵敏阈：万分之零点八即<6KPa1.2.13 最大存储点数：20万1.2.14 最大测量间隔：18小时1.2.15 最小测量间隔：1秒1.2.16仪器功耗：休眠时：<50uA工作时：<16mA仪器特点和工作原理FYLΦ19系列分层压力计是测量油水井压力值的仪器。

Doc. no.XL*****-OMJ0003-DHigh Vacuum L Type ValveXLF SeriesThank you for purchasing this SMC product.Be sure to read this Operation Manual carefully and understand its contents before operating this product to ensure the safety of the operator and this product.Please refer to the drawing and other informative documents for the construction and specifications of this product.Further, ensure your operating environment satisfies the requirements specified for the product.Keep this Operation Manual available whenever necessary.Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 1. Product Specific Precautions 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4(Precautions on Design, Selection, Mounting, Piping, Wiring, Maintenance)2. Product Specific Precautions 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6(Maintenance parts)3. Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74 Construction and Outer dimensions - - - - - - - - - - - - -- - - -- - - - - - - - - - - - 95. Period and scope of warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - 106. Parts replacement procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11Safety InstructionsThese safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and other safety regulations.*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems ISO 4413: Hydraulic fluid power -- General rules relating to systemsIEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements) ISO 10218-1992: Manipulating industrial robots -- SafetyCaution Caution indicates a hazard with a low level of risk which, if not avoided, could resultin minor or moderate injury.Warning Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. DangerDanger indicates a hazard with a high level of risk which, if not avoided, will resultin death or serious injury.Warning 1. The compatibility of the product is the responsibility of the person who designs theequipment or decides its specifications.Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product.This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.2. Only personnel with appropriate training should operate machinery and equipment.The product specified here may become unsafe if handled incorrectly.The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.1.The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.3.Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog.3. An application which could have negative effects on people, property, or animals requiring special safety analysis.4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.Caution1.The product is provided for use in manufacturing industries.The product herein described is basically provided for peaceful use in manufacturing industries.If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.If anything is unclear, contact your nearest sales branch.Limited warranty and Disclaimer/Compliance RequirementsThe product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.Read and accept them before using the product.Limited warranty and Disclaimer1.The warranty period of the product is 1 year in service or 1.5 years after the product isdelivered,whichever is first.*2)Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.2.For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided.This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.3.Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.*2) Vacuum pads are excluded from this 1 year warranty.A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.Also, even within the warranty period, the wear of a product due to the use of the vacuum pad orfailure due to the deterioration of rubber material are not covered by the limited warranty. Compliance Requirements1.The use of SMC products with production equipment for the manufacture of weapons of mass destruction(WMD) or any other weapon is strictly prohibited.2.The exports of SMC products or technology from one country to another are govemed by the relevant security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules goveming that export are known andfollowed.Warning●All models1. The material of the body and bonnet is A6063, and other metal components of the vacuumpart are made of SUS304. The sealing material of the vacuum part is FKM as standard, but this can be changed to other materials (refer to “How to Order”). Confirm whether the fluid to be used is compatible with the materials before use.Grease for vacuum is applied to the sliding part of the vacuum (Fluorine grease: Y-VAC2). 2. Select materials for the pilot pressure piping and fittings whose heat resistance is suitable forthe applicable operating temperature.●Models with auto switch1.Keep the temperature of the switch below 60oC.●With heater (thermistor)1.When using a model with a heater, a mechanism to prevent overheating should beinstalled.SelectionCaution●All models1. When controlling valve responsiveness, take note of the size and length of piping, as wellas the flow rate characteristics of the actuating solenoid valve.2. Actuating press should be kept within the specified range.0.4 MPa to 0.5 MPa isrecommended.3. Keep within the specified range of the pilot pressure.●High temperature type1. If using gases that cause a large amount of deposits, heat the valve body to prevent depositsin the valve.Mounting● All models1. In high humidity environments, keep the valve packed until the time of installation.2. For models with switches, secure the lead wires so that they have sufficient slack, withoutany unreasonable force applied to them.3. Perform piping so that excessive force is not applied to the flange sections. When there isvibration from heavy objects or attachments, etc., fix piping so that vibration will not apply torque directly to the flange section.4. Vibration resistance allows for normal operation of up to 30 m/s2 (45 to 250Hz), butcontinuous vibration may cause a decline in durability.Arrange piping to avoid excessive vibration or impacts.●High temperature type (temperature specification / H0 H4 H5)1. In models with a heater (thermistor), take care not to damage the insulation components of thelead wires and connector section.2. The set temperature for models with a heater should be established without any drafts or heat insulation. It will change depending on conditions such as heat insulation measures and the heating of other piping. Fine adjustment is not possible.3. When installing heater accessories or mounting a heater, check insulation resistance at the actual operating temperature. A current leakage breaker or fuse should be installed.4. If the valve is to be insulated, only the body should be insulated, excluding the bonnet part.5. In models with a heater, when the heater is in operation, the entire valve becomes hot. Be careful not to touch it with bare hands, as burns will result.1.Before mounting, clean the surface of the flange seal and the O-ring with ethanol, etc. 2. There is an indentation of 0.1 to 0.2mm in order to protect the flange seal surface, and it should be handled so that the seal surface is not damaged in any way.If the fluid or reaction product (deposit) may cause the valve to become unsafe, the valve should be disassembled, cleaned and re-assembled by an operator who has sufficient knowledge and experience (e.g. a specialist).1. When removing deposits from the valve, take care not to damage any part of it.2. Replace the bonnet assembly when the valve is approaching the end of its service life. * For details regarding endurance cycles, please reference Section 5 of this Operation manual titled Period and scope of warranty. (pages 10)3. If damage is suspected prior to the end of the service life, perform early maintenance.4. SMC specified parts should be used for service. Refer to the Construction / Maintenance parts table.5. When removing the valve seal and external seal, take care not to damage the sealing surfaces. When installing the valve seal and external seal, be sure that the O-ring is not twisted. (Refer to Section 6 Parts Replacement Procedure (pages 11 to 14) for details.)WarningSMC specified parts should be used for service. Refer to the construction drawing.1. Replace the bonnet assembly when changing the sealant material. Due to the differentmaterials used, changing only the seal may prove inadequate.Bonnet assembly/construction part number:1Temperature specifications IndicatorValve size16 25 40 50General use without XLF16-30-1 XLF25-30-1 XLF40-30-1 XLF50-30-1 with XLF16A-30-1 XLF25A-30-1 XLF40A-30-1 XLF50A-30-1High temperature without XLF16-30-1H XLF25-30-1H XLF40-30-1H XLF50-30-1H with XLF16A-30-1H XLF25A-30-1H XLF40A-30-1H XLF50A-30-1HTemperature specifications IndicatorValve size63 80 100 160General use without XLF63-30-1 XLF80-30-1 XLF100-30-1 XLF160-30-1 with XLF63A-30-1 XLF80A-30-1 XLF100A-30-1 XLF160A-30-1High temperature without XLF63-30-1H XLF80-30-1H XLF100-30-1H XLF160-30-1H with XLF63A-30-1H XLF80A-30-1H XLF100A-30-1H XLF160A-30-1H Note1) The magnet for auto switch is not provided. When the magnet for auto switch is necessary, add “-M9//” at the suffix of the part number.Note2) An auto switch for high temperature is available with a different part number.Note3) List the optional sealant material symbol after the model number, except for the standard sealant material (FKM: compound No. 1349-80).Note4) The bonnet assembly includes tha valve seal.External seal / Valve sealDescription ConstructionNo. MaterialValve size16 25 40 50External seal(3) Standard XLF16-6 XLF25-6 AS568-035V AS568-039V Special- - AS568-035 ** AS568-039 **Valve seal (2) Standard B2401-V15V B2401-V24V B2401-P42V AS568-227V Special B2401-V15 ** B2401-V24 ** B2401-P42 ** AS568-227 **Description ConstructionNo. MaterialValve size63 80 100 160External seal(3) Standard AS568-043V AS568-045V AS568-050V AS568-167V Special AS568-043 **AS568-045 ** AS568-050 ** AS568-167 **Valve seal (2) Standard AS568-233V B2401-V85V AS568-349V B2401-G155V Special AS568-233 ** B2401-V85 ** AS568-349 ** B2401-G155 **Note1) List the optional sealant material symbol after the model number, except for the standard sealant material (FKM: compound no. 1349-80).Note2) Refer to the Construction of each series for the construction numbers.Note3) We do not guarantee the quality if the seal material is changed by customer.Note1) Due to the different materials used, changing only the seal may prove inadequate.Barrel Perfluoro R is a registered trademark of MATSUMURA OIL Co.,Ltd.Kalrez R is a registered trademark of E. I. du Pont de Nemours and Company.Chemraz R is a registered trademark of Greene, Tweed & Co.,ULTIC ARMOR R is a registered trademark of NIPPON VALQUA INDUSTRIES, LTD. Model XLF-16 XLF-25 XLF-40 XLF-50 XLF-63 XLF-80 XLF-100 XLF-160 Flange (valve) size 16 25 40 50 63 80 100 160 Actuating type Normally closedFluid Vacuum of inert gasOperating temperature o C 5 to 60 (5 to 150 for high temperature type)Operating pressure Pa (abs) Atmospheric pressure to 1 x 10-5Conductance l/s Note 1 5 14 45 80 160 200 300 800LeakagePa･m3/s Internal 1.3 x 10-10 for the standard material (FKM)at ambient temperatures , excluding gas permeation External 1.3 x 10-10 for the standard material (FKM)at ambient temperatures , excluding gas permeationFlange type KF (NW) KF (NW) , K (DN)Main material Body: aluminum alloy, Main part: SUS304 and FKM (standard sealing material) Note 2Surface treatment for body Outside: hard anodized Inside: basis material Actuation pressure MPa(G) 0.4～0.7Air consumption cm3Note 3 for0.5MPa19 46 200 360 660 1350 3000 5150Port size M5 Rc 1/8 Rc 1/4 Weight kg 0.25 0.45 1.1 1.6 3 4.8 10 18 Note 1)The conductance is “molecular flow” measured with an elbow pipe which has the same dimension with each flange.Note 2) A seal sliding part and an external seal for vacuum use vacuum grease (Y-VAC2).Note 3) Air consumed by a reciprocating motion of a cylinder.3-2. Heater specificationsItem XL□-25 XL□-40 XL□-50 XL□-63 Rated voltage of the heater 90 to 240 ACVS y m b o l H4Heater assembly number - XLA25-60S-1 XLA25-60S-1 XLA25-60S-2 No. of heater assemblies - 1 pc. 1 pc. 1 pc.Initial power /Powerconsumption (W)100 VAC - 200/40 200/50 400/100200 VAC - 800/40 800/50 800/100H5Heater assembly number XLA25-60S-1 XLA25-60S-2 XLA25-60S-2 XLA25-60S-3 No. of heater assemblies 1 pc. 1 pc. 1 pc. 1 pc.Initial power /Powerconsumption (W)100 VAC 200/40 400/70 400/80 600/130200 VAC 800/40 1600/80 1600/80 2400/130Item XL□-80 XL□-100 XL□-160 Rated voltage of the heater 90 to 240 ACVS y m b o lH4Heater assembly number XLA25-60S-3 XLA25-60S-2 XLA25-60S-2 No. of heater assemblies 1 pc. 2 pcs. 3 pcs.Initial power/Powerconsumption (W)100 VAC 600/150 800/220 1200/350200 VAC 2400/150 3200/220 4800/350H5Heater assembly number XLA25-60S-2 XLA25-60S-2 XLA25-60S-2 No. of heater assemblies 2 pcs. 3 pcs. 4 pcs.Initial power/Powerconsumption (W)100 VAC 800/180 1200/300 1600/400200 VAC 3200/180 4800/300 6400/400 Note 1) Initial power and power consumption are nominal values.Note 2) Heaters are not available for the size 16 models.The heaters are PTC thermistor type design. Thesethermistors self regulate their temperature by switchingthe resistance at certain critical temperatures, so aseparate temperature controller is unnecessary.If the temperature of the PTC heaters fitted exceeds200o C, then it may fail. The maximum operatingtemperature for the valve is 150o C. If the heatertemperature is over 200o C or valve temperature is over150o C, please use thermostat to control the heaters toprevent overheating.With PTC type heaters, there is an initial surge ofcurrent (inrush current) after the power is supplied. These inrush current will reduce overtime. If multiple heater assemblies are used, the inrush current to the heaters will be magnified and care should be taken. When multiple heater assemblies or valves are used, do not apply power to the heater assemblies simultaneously. Keep approximately 30 seconds between applications of power to each heater assembly. This will allow for incremental spacing to prevent harmful large initial surge.4.hardened andnickelAAHφGBAuto switch(option)Model A B C D E Fn Fd G H XLF-16 40 103 38 1 - 30 - 17 40 XLF-25 50 113 48 1 12 40 - 26 39 XLF-40 65 158 66 2 11 55 - 41 63 XLF-50 70 170 79 2 11 75 - 52 68 XLF-63 88 196 100 3 11 87 95 70 69 XLF-80 90 235 117 3 11 114 110 83 96 XLF-100 108 300 154 3 11 134 130 102 131 XLF-160 138 315 200 3 11 190 180 153 112Unit: mmThe warranty period is 3 million cycles (for size 16, 25 and 40), 2 million cycles (for size 50, 63 and 80) or 1 million cycles (for size 100 and 160) (under SMC endurance test conditions), 18 months after delivery or 12 months in service, whichever comes first.Note ) The endurance will depend on the operating conditions (such as if the flow rate is large). If the valve has been used outside of the specifications, or if a failure occurs as a result of mounting onto a machine or replacement of an assembly, O-ring etc. by the user, the guarantee cannot be applied.For any failure reported within the warranty period which is clearly our responsibility, the whole valve will be replaced. This guarantee does not apply to any damage incurred due to the failure of the valve.Result of endurance test (with the circuit shown on the right)The valve was opened and closed in an internal vacuum state at an ordinary (room) temperature and checked for internal and external leakage and operation.It was confirmed that XLF-16, XLF-25 and XLF-40 satisfied the product specification up to 3 million cycles, XLF-50 , XLF-63 and XLF80 did up to2 million cycles. XLF-100 and XLF-160 did up to 1 million cycles. The test was performed with FKM, the standard sealing material.<Reference>The pumping direction is not limited, but if the pumping creates a flow stream, the durability of the product could be impaired.Therefore, the pumping direction shown on the right figure (bellows side pumping) is recommended. Also, the operating conditions should be checked beforehand because it affects the life.Vacuum pumpBellows side Valve sideChamberRecommended direction of exhaust6-1. PrecautionsBe sure to follow [1. Precautions 1] when disassembling the product for maintenance. Along with the precautions above, comply with the following precautions too.Warning•If it is expected that product materials may get stuck to the product, ensure safety isassured before handling. It is recommended to wear gloves and a mask.•Pay attention to the handling of components according to the procedure in the next itemonwards. Do not apply excessive force or impact. This will not only damage the productbut also decrease its performance and life expectancy.•It is not possible to disassemble the bonnet assembly of this product. If the componentsand assembly are damaged, or damage is expected, exchange the bonnet assemblyitself.•Do not disassemble the parts that are not explained in this operation manual. Theperformance and life may decrease. Also, it may cause danger.The heater is removed by loosening bolt a. Bolt a is behind the cover. Remove the cover using a watchmaker's screwdriver.0.4MPa of air pressure to the pilot Loosen bolt b in numerical order to disassemble the body and the bonnet assembly.1Bolt bHeaterPilot portBodyBonnet assembly 234eliminating any a clean cloth with clean (Ensure there is no fibers or dust. )Step 3Wipe off any dust from the external O-ring seal and the mounting surface of the Body. Place the O-ring on the O-ring mounting surface.132Installation of the O-ringEthanolApply 0.4MPa of air pressure to the pilot port. Tighten bolt b in numerical order to assemble the bolt b, tighten manually until the compressed, then perform extra tightening in diagonal order.For models with heater, tighten bolt a to mount the heater to the body. Insert the cover.1Bolt bBolt aHeaterBonnet assembly 234BodyＣSafety Instructions PoＤLimited warranty and Disclaimer SR1st Printing :JT 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPANTel: + 81 3 5207 8249 Fax: +81 3 5298 5362URL Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.© 2012 SMC Corporation All Rights Reserved。

Table of contents:1. INTRODUCTION (1)2. APPLICATION (1)3. T RANSPORTATION, STORAGE, UNPACKING PRECAUTION ...................................................................1-24. DRAWING (2)5. INSTALLATION (2)6. OPERATION (2)7. MAINTENANCE (2)8. TROUBLESHOOTING ......................................................2-3 1. I NTRODUCTIONPressure measurement is an important aspect of manufac-turing. Advancement of equipment and plant engineering technology requires higher performance and more versatile instrument functions.The Ashcroft model 28HPX High-Purity pressure gauge is similar to an ordinary instrument, yet has been assembled under a significantly different process where treatment, control, and inspection are rigidly maintained. This manual describes the basic operation of this product for the semi-conductor industry while adhering to the following instruc-tions will ensure its proper and effective application. [Before Using Pressure Gauge]It is highly recommended that this instruction manual be thoroughly reviewed to prevent improper instrument handling and/or implementation. Consult Ashcroft on related topics not covered within this document.[Warranty]Instruments are repaired or replaced, at no cost, if deter-mined to be within the 1-year warranty period and non-con-forming in accordance with defects due to design or manu-facture by Ashcroft. Please note that the following instances are excluded.1. D elivered products are disassembled, altered, partsreplaced, or where any new function is added by the user or any third party.2. D irections described within the instruction manual or cata-log have not been observed.3. N on-conformance is caused by deterioration due to use,natural disaster, fire or other force majeure events.4. S econdary damage caused by the non-conformance ofthe products including the above.R egardless of recognized mishandling, any apparent evi-dence of deformation, abrasion, burnout, or other identified issue shall be excluded from the warranty scope with the cost being incurred by the customer.[Definition of Safety Terms]Safety precautions within this manual have been classified as follows:D ANGER - Ignoring this warning may result in seriousinjury or death.W ARNING - Ignoring this warning may result in serious injury or death.C AUTION - Ignoring this warning may result in the materialdamage and render instrument performance defective.2. A PPLICATIONThis pressure gauge has an electropolished wetted sur-face for measuring materially-compatible gas pressure (EP grade). The pressure gauge is fabricated in accordance with high cleanliness and tightly sealed standards. Consequently, the model 28HPX High-Purity pressure gauge is ideally suited for pressure measurement within the semiconductor production process, etc.The product footprint design is ultra-compact and incor-porates a 1.125˝ surface mount. The pressure element is a diaphragm which facilitates easy maintenance for cleaning and gas flushing.The instrument’s pressure element is a thin wall diaphragm. Do not use the pressure gauge with the wetted material exposed to any corrosive gas or atmosphere. Additionally, it is industry practice for the gas detector’s to be installed within the same environment; this will provide an alert to escaping gas that may adversely affect people and/or equipment3. T RANSPORTATION, STORAGE, UNPACKING PRECAUTION 3.1 TransportationUnits should be handled the same as electronic or test mea-surement instruments. Be very careful not to apply vibration to the pressure gauge during transportation.Never hit or drop the pressure gauge.CAUTIONThe instrument may incur damage if dropped/impacted. 3.2 S torageStore in a temperature-controlled environment free from dust, humidity, and vibration. Prevent temperature variances as this may result in condensation developing in the product.28HPX High Purity Gauges3-3 UnpackingHandle product with great care during unpacking.Verify the product has not been damaged and that theinstrument fulfills the required specifications. Please con-tact the dealer or Ashcroft if an issue exists.4. D RAWING4.1 UnpackingDisplacement occurs in the diaphragm once the pressureis applied via the process connection. The pressure is then transmitted to the movement with the pressure being indi-cated by the movement of the pointer.5. I NS TALLATION5.1 Install the instrument where the environment is free from vibration, humidity, dust and high temperature.5.2 The pressure gauge is packaged in a hermetically-sealed polyethylene bag. To avoid contamination, only remove the unit from the bag immediately before use/installation.5.3 Take care not to damage the diaphragm surface.W ARNINGScratches or scoring of the swivel coupling can result in leaking of the measuring device. This may prove hazard-ous, though this would depend upon the type of applica-tion being measured.5-4 Install the pressure gauge where it is held in a stable position.5-5 Utilize a wrench to tighten the process connection cou-pling nut. Only apply a wrench to the coupling flats; no force should be applied to the gauge housing.C AUTIONDo not apply force to the gauge housing as this can result in damage and adversely affect product performance.5-6 Reduce pressure pulsation to an absolute minimum.6. O PERATION6.1 Before applying pressure to the gauge, make sure that the pointer is positioned at “0” pressure.6.2 Raise and lower pressure slowly, while avoiding sudden increase/decrease of pressure.6.3 Never apply pressure in excess of the unit’s pressure rating.6.4 Use the pressure gauge for measuring pressure less than ½ to 2⁄3 of the full-scale range.W ARNINGNever apply pressure beyond the maximum pressure (i.e., the full-scale value). Injury and/or damage may occur if pressure element ruptures due to extreme pressure in excess of its pressure rating.6.5 Measured fluids, gas or liquid, should be compatible and not corrosive to SUS316L.W ARNINGDo not use this pressure gauge with fluids that may corrode the instrument’s wetted parts.If corrosive fluid flows through this pressure gauge, the pressure element (diaphragm) may be damaged or burst and it flows out, resulting in injury or damages to the peripheral device and equipment.7. MAINTENANCE7.1 Check the gauge accuracy regularly to ensure correct indication; this is recommended to be once or more per year.7.2 Pressure indication error of approximately 1 graduation is repairable, though units must be replaced when the error is identified as substantial.8. T ROUBLES HOOTINGRefer to the accompanying table and implement appropriate countermeasures. Contact Ashcroft in the event the issue persists.8.1 Refer to the accompanying table and implement countermeasures. Please contact Ashcroft in the event theissues persist.。

FYL①19系列分层压力计使用说明书第二版西安思坦电子科技有限公司目录FYL ①19系列分层压力计简介1.1 概述 1.2 技术指标 1.3 工作原理 1.4仪器结构1.5压力计及其相关产品清单压力计及其相关产品操作指南2.1 仪器各部件之间的连接方法直读、回放时的连接方法 试井操作指南3.1 试井前准备工作 3.2试井结束后工作步骤压力计标定指南 4.1 标定前准备工作 4.2标定结束后应做工作压力计检定指南5.1检定前准备工作5.2 检定结束后应做工作 新型压力计软件包6.1简介 6.2 软件安装 6.3基本操作说明USB 直读仪驱动安装FYL ①19系列分层压力计简介1.1 概述12 345 671FYL①19系列分层压力计主要用于测量油井的流压和恢复压。

主要由投放和打捞短节、测量短节、电池短节组成。

FYL①19系列分层压力计采用先进的设计方法，硬件上采用了超低漂移高精度的放大器、超稳定高精度压力传感器、低功耗高可靠性CPU多级保护型I2C总线E2PROM电源监视器，从硬件上保证了压力测量的精度、长期稳定性和仪器的可靠性；软件上采用了多重安全保护措施和WATCHDOG术，进一步保证了压力计的可靠性。

1.2技术指标FYL①19系列分层压力计技术指标如下：1.2.1 仪器外径：工作外径①19.5mm 最大外径①22mm1.2.2 仪器长度： 234mm1.2.3 压力测量范围：见型号及代码说明1.2.4 温度测量范围：见型号及代码说明1.2.5 温度测量精度：± 0.5 C1.2.6 仪器工作温度范围：见型号及代码说明1.2.7 压力测量精度：0.1%1.2.8 零点漂移： 0.05%1.2.9 零点偏移： 0.05%1.2.10 热零点偏移：0.05%1.2.11 热灵敏度偏移：0.05%1.2.12 灵敏阈：万分之零点八1.2.13 最大存储点数：20 万1.2.14 最大测量间隔：18 小时1.2.15 最小测量间隔：1秒1.2.16 仪器功耗：休眠时：<50uA工作时： <16mA仪器特点和工作原理FYL①19系列分层压力计是测量油水井压力值的仪器。

压力计使用说明书使用说明书一、产品介绍压力计是一种测量液体或气体压力的仪器，广泛应用于工业、医疗、科学研究等领域。

本产品采用高精度传感器和先进的数字技术，能够准确、稳定地测量压力，并将结果以数字显示方式输出。

二、产品特点1. 高精度：本产品采用先进的传感器技术，能够实现高精度的压力测量，保证测量结果的准确性。

2. 易操作：本产品使用简单方便，只需按照以下步骤进行操作即可。

3. 可靠性强：经过严格的质量控制和测试验证，确保产品具有良好的可靠性和稳定性。

4. 多功能：除了基本的压力测量功能外，本产品还具备报警、数据存储等附加功能，满足更多使用需求。

三、使用步骤1. 准备工作：确保产品电源充足，并检查传感器连接是否牢固。

2. 打开设备：按下电源开关，待屏幕亮起后即可进行操作。

3. 设置参数：根据测量要求，可通过菜单进行参数设置，包括单位选择、量程设定等。

4. 压力测量：将待测压力介质连接到压力计上，确保连接牢固。

a. 如果测量液体压力，请将压力计与压力源相连，确保无泄漏。

b. 如果测量气体压力，请将压力计与气源相连，并打开气源开关。

5. 结果显示：待压力稳定后，压力值将通过屏幕显示出来。

根据需要，可进行峰值保持、最小化显示等操作。

6. 结束使用：测量完成后，切勿突然拔除压力源。

先关闭压力源，然后再关闭电源开关。

四、注意事项1. 使用过程中，严禁将压力计超过量程范围以及使用在有爆炸危险的环境中。

2. 请勿撞击、摔落或强烈挤压压力计，以免损坏设备。

3. 使用完毕后，应将压力计置于干燥、通风处，防止受潮和积尘。

4. 定期校准：为保证测量结果的准确性，定期进行校准是必要的。

5. 若发现产品故障或异常，请及时停用，并联系售后服务中心。

五、维护保养1. 定期进行清洁：使用软布蘸取清水或酒精轻拭仪器表面，严禁使用有腐蚀性的溶剂清洗。

2. 定期更换电池：电池电量不足时，请及时更换新电池。

3. 定期校准：根据使用频率和要求，定期送厂家或指定维修点进行校准。

Turbine Flow MeterB16D Series FloClean SanitaryTRB-UM-02184-EN-04 (December 2019)User ManualTurbine Flow Meter, B16D Series FloClean SanitaryCONTENTSScope of This Manual 3 Unpacking and Inspection 3 Safety3 Terminology and Symbols 3 Considerations 3 Introduction 4 Operating Principle 4 Installation 5 Plumbing 5 Wiring 7 Operational Startup9 Meter Repair And Cleaning 9 Repair Kits 9 Turbine Repair Kits Part Numbers 9 Service Procedures 10 B16D Series (Cop/Sop) 3-A Turbine Installation 11 Troubleshooting Guide 12 3-A Certificate13 Specifications14 Part Number Information 14 Dimensions and Drawing 15 Part Numbering Construction 16TRB-UM-02184-EN-04Page 2 December 2019SCOPE OF THIS MANUALThis manual is intended to help you get the FloClean Sanitary Meter up and running quicklyMPORTANTI Read this manual carefully before attempting any installation or operation. Keep the manual accessible for future reference.UNPACKING AND INSPECTIONUpon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipmentOTEE:N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with thecarrier A claim for equipment damage in transit is the sole responsibility of the purchaserSAFETYTerminology and SymbolsIndicates a hazardous situation, which, if not avoided, is estimated to be capable of causing death orserious personal injuryIndicates a hazardous situation, which, if not avoided, could result in severe personal injury or deathIndicates a hazardous situation, which, if not avoided, is estimated to be capable of causing minor or moderate personal injury or damage to propertyConsiderationsThe installation of the FloClean Sanitary Meter must comply with all applicable federal, state, and local rules, regulations,and codesEXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.RISQUE D’EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CEMATÉRIEL INACCCEPTABLE POUR LESEMPLACEMENTS DE CLASSE I, DIVISION 2.DO NOT CONNECT OR DISCONNECT EITHER POWER OR OUTPUTS UNLESS THE AREA IS KNOWN TO BE NON-HAZARDOUS.RISQUE D’EXPLOSION. NE PAS DÉBRANCHER TANT QUE LE CIRCUIT EST SOUSTENSION, À MOINS QU’LL NE S’AGISSE D’UN EMPLACEMENT NON DANGEREUX.MPORTANTI Not following instructions properly may impair safety of equipment and/or personnel.Scope of This ManualPage 3December 2019TRB-UM-02184-EN-04IntroductionINTRODUCTIONThe Blancett FloClean turbine flow meter is designed with wear-resistant moving parts for trouble-free operation and long service life The durable 316L stainless steel construction is a cost efficient flow measurement system that offers excellent accuracy and repeatability The FloClean turbine meter repair kit is designed for easy field service of a damaged flow meter, rather than replacing the entire flow meter See “Repair Kits” on page 9 for informationOPERATING PRINCIPLEFluid entering the meter passes through the inlet flow straightener, which reduces its turbulent flow pattern and improves the fluid’s velocity profile Fluid then passes through the turbine, causing it to rotate at a speed proportional to the fluid velocity As each turbine blade passes through the magnetic field, the blade generates an AC voltage pulse in the pickup coil at the base of the magnetic pickup These pulses produce an output frequency proportional to the volumetric flow through themeter The output frequency represents flow rate and/or totalization of fluid passing through the turbine flow meterFigure 1: Operating principleTRB-UM-02184-EN-04Page 4 December 2019Installation INSTALLATIONTHE METER SHOULD NOT BE SUBJECTED TO TEMPERATURES ABOVE 300° F (149° C), BELOW –150° F (–101° C) OR THEFREEZING POINT OF THE METERED LIQUID. HIGH TEMPERATURES WILL DAMAGE THE MAGNETIC PICKUP, WHILELOWER TEMPERATURES WILL LIMIT THE ROTATION OF THE ROTOR.INCOMPATIBLE FLUIDS COULD DETERIORATE INTERNAL PARTS AND CAUSE THE METER TO READ INACCURATELY. PlumbingInstall the flow meter with the flow arrow, which is etched on the exterior of the meter body, pointing in the direction of fluid flow Install the meter horizontally with the magnetic pickup facing upwardThe liquid being measured must be free of any large particles that may obstruct spinning of the rotor If particles are present, install a mesh strainerIf small particles are present in the fluid, install a strainer upstream of the meter See Table 1 for filtration recommendations Bore Size Ferrule Size Strainer Size Clearance 3⁄8 in (9 53 mm)0 984 in (24 99 mm)60 × 600 0092 in (0 23 mm)1/2 in (12 7 mm)0 984 in (24 99 mm)60 × 600 0092 in (0 23 mm)3/4 in (19 05 mm)0 984 in (24 99 mm)60 × 600 0092 in (0 23 mm)1/2 in (12 7 mm) 1 984 in (50 39 mm)60 × 600 0092 in (0 23 mm)3/4 in (19 05 mm) 1 984 in (50 39 mm)60 × 600 0092 in (0 23 mm)7⁄8 in (22 23 mm) 1 984 in (50 39 mm)60 × 600 0092 in (0 23 mm)1 in (25 4 mm) 1 984 in (50 39 mm)60 × 600 0092 in (0 23 mm)1-1/2 in (38 1 mm) 1 984 in (50 39 mm)20 × 200 034 in (0 86 mm)2 in (50 8 mm)3 047 in (77 39 mm)10 × 100 065 in (16 51 mm)Table 1: Straighter size recommendationsSevere pulsation and mechanical vibration affects accuracy and shortens the life of the meterDecember 2019TRB-UM-02184-EN-04Page 5Install a bypass line to accommodate inspection and repair without interrupting flow See Figure 2 If a bypass line cannot be used, install all control valves or restrictions that may cause the liquid to flash downstream of the flow meter Install air eliminators to make sure that the meter is not incorrectly measuring entrained air or gas See Figure 3 on page 6Figure 2: Installation with bypass lineInstall a minimum length of 10 pipe diameters of straight pipe on the upstream side, and 5 diameters on the downstream sideof the flow meter The piping should be the same size as the meter bore or threaded port sizeMinimumMinimum Figure 3: Installation without a bypass lineDo not install the flow meter or connection cable close to electric motors, transformers, sparking devices or high voltage lines Do not place connecting cable in the same conduit with wires that furnish power for such devices These devices can induce false signals in the flow meter coil or cable causing the meter to read inaccuratelyDAMAGE CAN BE CAUSED BY STRIKING AN EMPTY METER WITH A HIGH VELOCITY FLOW STREAM.If problems arise with the flow meter and monitor, consult the “Troubleshooting Guide” on page 12 If further problems arise, consult the factoryIf the internal components of the turbine flow meter are damaged, order a turbine meter repair kit See “Repair Kits” on page 9InstallationPage 6 December 2019TRB-UM-02184-EN-04WiringTypical wiring configurations for the pickup options are shown in Figure 4, Figure 5 on page 8, and Figure 6 on page 8Option NumberDescription Number of Pins0NEMA 6 – Magnetic 31NEMA 6 – Magnetic (Amplified)32Non-NEMA 6 – Magnetic 23Non-NEMA 6 – Magnetic (Amplified)34Non-NEMA 6 – Active (4…20 mA)56Non-NEMA 6 – Magnetic (High Temperature)28Non-NEMA 6 – Active (0…5V DC)59No PickupN/A3 - Red/White = Signal2 - Red/Black = Power1 - Green = Common Mag Pickup With Pre-Amp (Socket End)1. Common: Power return2. Power: 12…24 Vdc3. Output Signal: 10V DC Square WavePins3 - Red/White = Unused2 - Red/Black = Signal1 - Green = Signal Standard Mag Pickup (Socket End)1. Signal2. Signal3. UnusedPinsFigure 4: Wiring for NEMA 6 magnetic pickupsInstallationPage 7December 2019TRB-UM-02184-EN-04Pickup Option 3A = PowerB = CommonC = Output SignalPickup Option 2 & 6Standard Ampli ed Mag Pickup B = SignalA - Blue (+) = SignalB - Yellow (-) = SignalB - Black = CommonA - Red = Power (5…30V DC)C - Green or Clear= Output Pulse(0…10V DC)Figure 5: Wiring for non-NEMA 6 magnetic pickupsPickup Option 82 - Black = 0...5V DC Output 1 - Red = 10...30V DC3 - White = Ground4 = N/C5 = N/C2 - Black = -4...20 mA 1 - Red = +4...20 mA3 - White = Not Used4 = N/C5 = N/CFigure 6: Wiring for active magnetic pickupsInstallationPage 8 December 2019TRB-UM-02184-EN-04Operational StartupOPERATIONAL STARTUPFollow this procedure to start the meter:MAKE SURE THAT FLUID FLOW HAS BEEN SHUT OFF AND PRESSURE IN THE LINE RELEASED BEFORE ATTEMPTING TO INSTALL THE METER IN AN EXISTING SYSTEM.1 After installing the meter, close the isolation valves and open the bypass valve2 Flow liquid through the bypass valve for sufficient time to eliminate any air or gas in the flow line3 Open the upstream isolating valve slowly to eliminate hydraulic shock while charging the meter with the liquidOpen the valve to full open4HIGH VELOCITY AIR OR GAS MAY DAMAGE THE INTERNAL COMPONENTS OF THE METER.5 Open the downstream isolating valve so the meter can operate properly6 Close the bypass valve to the fully closed position7 Adjust the downstream valve to provide the required flow rate through the meterOTEE:N The downstream valve may be used as a control valveMETER REPAIR AND CLEANINGRepair KitsEach FloClean repair kit is factory calibrated for accuracy throughout the entire flow range Each kit is complete and includes a new K-factor, which is the calibrated number of pulses generated by each gallon of liquid This K-factor is used to recalibrate the monitor or other electronics for accurate output dataTurbine Repair Kits Part NumbersBore Size Ferrule Size Repair Kit Fits Meter Part Number Part Number Code Repair Kit Part Number3/8 in (9 53 mm)0 984 in (24 99 mm)B16D-003A-XXX003B16D-K03A 1/2 in (12 7 mm)0 984 in (24 99 mm)B16D-005A-XXX005B16D-K05A 3/4 in (19 05 mm)0 984 in (24 99 mm)B16D-007A-XXX007B16D-K07A 1/2 in (12 7 mm) 1 984 in (50 39 mm)B16D-105A-XXX105B16D-K05A 3/4 in (19 05 mm) 1 984 in (50 39 mm)B16D-107A-XXX107B16D-K07A 7/8 in (22 23 mm) 1 984 in (50 39 mm)B16D-108A-XXX108B16D-K08A1 in (25 4 mm) 1 984 in (50 39 mm)B16D-110A-XXX110B16D-K10A1-1/2 in (38 1 mm) 1 984 in (50 39 mm)B16D-115A-XXX115B16D-K15A2 in (50 8 mm)3 047 in (77 39 mm)B16D-220A-XXX220B16D-K20A December 2019TRB-UM-02184-EN-04Page 9Meter Repair And CleaningService ProceduresHIGH-PRESSURE LEAKS ARE DANGEROUS AND CAUSE PERSONAL INJURY. MAKE SURE THAT FLUID FLOW HAS BEEN SHUT OFF AND PRESSURE IN THE LINE RELEASED BEFORE ATTEMPTING TO REMOVE THE METER.3-A Turbine Disassembly and Cleaning ProcedureSee Figure 7 for relative positions of the repair kit components1 Remove the magnetic pickup from the meter body2 Remove the retaining ring from one end of the meter3 Keeping the meter upright (pickup port at the top), remove the rotor support from the body, taking care not to rotate it inthe process If the rotor support is jammed in the body, use a pair of pliers or vice grips to break it free4 Hold the rotor support over a suitable container and rotate it through 180° The thrust ball will drop out Do not losethe ball5 Remove the rotor assembly6 Remove the second retaining ring from the opposite side of the meter7 Repeat steps 3 and 4 for the remaining rotor support8 Identify parts and flow direction to match with original meter body9 Clean and/or sanitize parts to meet appropriate sanitary standardsPage 10 December 2019B16D Series (Cop/Sop) 3-A Turbine Installation B16D SERIES (COP/SOP) 3-A TURBINE INSTALLATIONN This procedure applies to installation of replacement turbine repair kits and re-installation of cleaned or sanitized OTEE:turbineMPORTANTIBefore reassembly, note the weep holes on each rotor support. These weep holes must be facing down toward the bottom of the meter body when installed.The meter must be reassembled with the arrowheads on the rotor pointed in the direction of fluid flow The magnetic pickup side of the body signifies the up position This is the position that the repair kit was calibrated Due to the polished surfaces, there are no arrows on the rotor support to indicate which rotor support is to be placed upstream or downstream Install the repair kit as it was received in the box, using the arrow on the rotor to determine the placement of the rotor support1 If required by process procedures, clean the meter prior to installing it2 Drop a thrust ball into a rotor support through the hole in the side3 Insert the rotor support into the meter body4 Keep the thrust bearing hole pointed upwards to keep the ball in place5 Secure a retaining ring in the groove Be sure that the retaining ring is completely installed in the groove6 Drop a thrust ball into second rotor support through the hole in the side7 Locate the rotor in the support sleeve bearing8 Insert the rotor support and the rotor into the meter body and the first support sleeve bearing9 Keep the thrust bearing hole pointed upwards to keep the ball in place10 Secure the second retaining ring in the groove Be sure that the retaining ring is completely installed in the grooveEXCESS AIR PRESSURE MAY DAMAGE THE ROTOR AND BEARINGS BY OVER-SPIN.11 Check the meter by blowing air through the assembly If the rotor does not turn freely, the meter should be disassembledand checked for anything that would obstruct movement of the rotor12 Install the magnetic pickupOTEE:N After installing the new repair kit, the electronics will need re-calibration Refer to the electronics’ installation and operation manual If there are any questions on re-calibration, contact Blancett at 1 800 235 1638 or contact themanufacturer of the electronicsDecember 2019TRB-UM-02184-EN-04Page 11TROUBLESHOOTING GUIDEIssue Possible Cause RemedyMeter indicates higher than actual flow rate • Cavitation• Debris on rotor support• Build up of foreign material onmeter bore• Gas in liquid• Increase back pressure• Clean meter• Clean meter• Install gas eliminator ahead of meterMeter indicates lower than actual flow rate • Debris on rotor• Worn bearing• Viscosity higher than calibrated• Clean meter and add filter• Install new repair kit• Recalibrate monitorErratic system indication, meter alone works well (remote monitor application only)Ground loop in shieldingGround shield one place only Look forinternal electronic instrument groundReroute cables away from electrical noiseIndicator shows flow when shut off Mechanical vibration causes rotor tooscillate without turning Isolate meterNo flow indication, full or partial open position Fluid shock, full flow into dry meter orimpact caused bearing separation orbroken rotor shaftRebuild meter with repair kit andrecalibrate monitor Move to locationwhere meter is full on startup or adddownstream flow control valveErratic indication at low flow, good indication at high flow Rotor has foreign material wrappedaround it Clean meter and add filterNo flow indication Faulty pickup Replace pickupSystem works perfect, exceptindicates lower flow over entire range Bypass flow, leak Repair or replace bypass valves or faulty solenoid valvesMeter indicating high flow, upstreampiping at meter smaller than meterboreFluid jet impingement on rotor Change pipingOpposite effects of above Viscosity lower than calibrated Change temperature, change fluid orrecalibrate meterTroubleshooting GuidePage 12 December 2019TRB-UM-02184-EN-043-A CERTIFICATEBadger Meter, Inc.28-06 (Flow Meters)COP Models: Turbine Flow Meters - Models #B/BP/BFC/BAW16D-003A/005A/007A/105A/107A/108A/110A/115A/220A-xxx THIS IS TO CERTIFY THATis hereby authorized to continue to apply the3-A Symbol to the models of equipment, conforming to 3-A Sanitary Standards for:set forth belowTimothy R. Rugh Executive Director3-A Sanitary Standards, Inc.CERTIFICATE AUTHORIZATION NUMBER: 956ISSUE DATE: March 19, 1998VALID THROUGH: NEXT TPV INSPECTION/REPORT DUE: PO Box 245036, Milwaukee, WI 53224-9536Number 28-06December 31, 2020May 2021The issuance of this authorization for the use of the 3-A Symbol is based upon the voluntary certification, by the applicant for it, that the equipment listed above complies fully with the 3-A Sanitary Standard(s) designated. Legal responsibility for compliance is solely that of the holder of this Certificate of Authorization, and 3-A Sanitary Standards, Inc. does not warrant that the holder of an authorization at all times complies with theprovisions of the said 3-A Sanitary Standards. This in no way affects the responsibility of 3-A Sanitary Standards, Inc. to take appropriate action in such cases in which evidence of nonconformance has been established.3-A CertificatePage 13December 2019TRB-UM-02184-EN-04SPECIFICATIONSPART NUMBER INFORMATION PartNumber Code Bore SizeEndConnectionsMaxPSIFlow RateStrainerMeshApprox.K-FactorPulse/USGalMeterWeight(lb)FerruleSizein.(mm)End toEndLengthin. (mm)gpm (lpm)bpd m3/d0033/8 in(9 53 mm)0 984 in(25 0 mm)10000 60…3 00(2 27…11 36)20 57…102 86 3 27…16 35—20,000—0 984(24 99)3 00(76 2)0051/2 in(12 7 mm)0 984 in(25 0 mm)10000 75…7 50(2 84…28 39)21 71…257 14 4 09…40 88—13,000—0 984(24 99)3 00(76 2)0073/4 in(19 05 mm)0 984 in(25 0 mm)10002 00…15 00(7 57…56 78)68 57…514 2910 90…81 76—2750—0 984(24 99)3 00(76 2)1051/2 in(12 7 mm)1 984 in(50 4 mm)10000 75…7 50(2 84…28 39)21 71…257 14 4 09…40 88—13,000—1 984(50 39)4 00(101 60)1073/4 in(19 05 mm)1 984 in(50 4 mm)10002 00…15 00(7 57…56 78)68 57…514 2910 90…81 76—2750—1 984(50 39)4 00(101 60)1087/8 in(22 23 mm)1 984 in(50 4 mm)10003 00…30 00(11 36…113 56)102 86…1028 5716 35…163 53—2686—1 984(50 39)4 00(101 60)1101 in(25 4 mm)1 984 in(50 4 mm)10005 00…50 00(18 93…189 27)171 43…1714 2927 25…272 55—870—1 984(50 39)4 00(101 60)1151-1/2 in(38 1 mm)1 984 in(50 4 mm)100015 00…180 00(56 78…681 37)514 29…6171 4381 76…981 18—330—1 984(50 39)6 25(158 8)2202 in(50 8 mm)3 047 in(77 4 mm)100040 00…400 00(151 42…1514 16)1371 43…13714 29218 04…2180 40—52—3 047(77 39)6 50(165 1)SpecificationsPage 14 December 2019TRB-UM-02184-EN-04Dimensions and DrawingPage 15December 2019TRB-UM-02184-EN-04PART NUMBERING CONSTRUCTIONB16D -A -FERRULE & METER SIZEF erru le: 0.984 in. | 3/4 in. C la m p x 3/8 in. Bo re 003F erru le: 0.984 in. | 3/4 in. C la m p x 1/2 in. Bo re 005F erru le: 0.984 in. | 3/4 in. C la m p x 3/4 in. Bo re 007F erru le: 1.984 in. | 1-1/2 in. C la m p x 1/2 in. Bo re 105F erru le: 1.984 in. | 1-1/2 in. C la m p x 3/4 in. Bo re 107F erru le: 1.984 in. | 1-1/2 in. C la m p x 7/8 in. Bo re 108F erru le: 1.984 in. | 1-1/2 in. C la m p x 1 in. Bo re 110F erru le: 1.984 in. | 1-1/2 in. C la m p x 1-1/2 in. Bo re 115F erru le: 3.047 in. | 2-1/2 in. C la m p x 2 in. Bo re220BEARINGN ic kel Bin d ery; T u n g sten C a rb id eAPICKUPM a g n etic | NEMA 60M a g n etic w ith Pre-A m p lifier | NEMA 611M a g n etic | Standard 21M a g n etic w ith Pre-A m p lifier | Standard 31M a g n etic w ith F /I C o n verter (A c tive 4…20 m A O u tp u t)41M a g n etic | High Temperature (-450…450° F/-268…232° C)6M a g n etic w ith Pre-A m p lifier | NEMA 6 (Less Zenor)71M a g n etic w ith F /V C o n verter (A c tive 0…5V D C O u tp u t)8N o Pic ku p9METER BODY HUBW ith H u b | 1/2 in. Hub for Ferrule Size 0.984; 1 in. Hub for 1.984 in. and 3.047 in A N o H u bB CALIBRATION5-Po in t | Standard A 10-Po in t B 20-Po in tC1F o r In d o o r Use O n ly Exa m p le Pa rt N u m b er:B16D -110A -2A ABlancett Turbine Flow MetersFloClean: COP/SOP 3-A Compliant Blancett is a registered trademark of Badger Meter, Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists © 2019 Badger Meter, Inc All rights reservedTurbine Flow Meter, B16D Series FloClean SanitaryControl. Manage. Optimize.The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) | Badger Meter Europe | ul Korfantego 6 | 44-193 Knurów | Poland | +48-32-236-8787Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuffen | Germany | +49-7025-9208-0Europe, Middle East Branch Office | Badger Meter Europe | PO Box 341442 | Dubai Silicon Oasis, Head Quarter Building, Wing C, Office #C209 | Dubai / UAE | +971-4-371 2503 Asia Pacific | Badger Meter | 80 Marine Parade Rd | 19-07 Parkway Parade | Singapore 449269 | +65-63464836Switzerland | Badger Meter Swiss AG | Mittelholzerstrasse 8 | 3006 Bern | Switzerland | +41-31-932 01 11。

The JOFRA HPC600 calibrator features a built-in electrical pump system, for generation of pressure and vacuum, with a touch of a single key!Besides the unique pump system, the HPC600 offers a complete suite of features and functions, making it an ideal tool and calibrator.A true multifunction solution, designed to save time, money and space… HPC600 is a pressure indicator, a pressure calibrator, a complete mA loop calibrator, including 24 volt supply, a voltmeter, a thermometer and a pressure/vacuum generator. All in a ruggedized housing, with an easy intuitive operating system, in the palm of your hand.The HPC600 is delivered as a ready-to-test system, complete with hose, fittings, and padded soft case, equipped to meet any need for pressure calibration. International traceable calibration certificate, including vacu-um and electrical parameters are a part of the standard delivery, to make the HPC600 solution truly ready-to-use.The HPC600 can be used in a very broad range of applications from simple tool type jobs to complex calibration jobs in custody transfer sys-tems. A time and money saver!HPC600 is designed to meet high accuracy pressure calibration applica-tions and is a multifunction tool. The HPC600 offers features such as user configurable information display, 15 different pressure units, trans-mitter supply, mA input/output, % error calculation, voltage measure-ment, serial communication, and external pressure module capability. The accuracy of the HPC600 calibrators is specified in % of reading to ensure an even better accuracy and wider applicable pressure range. The HPC600 is temperature compensated from -10 to 50ºC / 14 to 122ºF for on-site operation. It is a truly superior pressure calibrator for labora-tory and field use, bringing laboratory accuracy into the field.The JOFRA APM series of pressure modules extends the application base of the HPC calibrators by allowing calibrations in additional ranges.Handheld Pressure CalibratorHPC600E l e c t r ic p u m pt o 20 b a r / 300 p s i2 Handheld Pressure Calibrator • HPC600Clear graphical displayLarge backlit graphical display shows current status and mode, 1, 2 or 3 measurement windows, to suit your appli-cations and demands.ON / OFFAuto shut-off to expand battery life time (user program-mable).Vent valve / pressure vacuum selector Intuitive menu systemCombination of “soft keys” and cursor keypad ensures an easy operation.Pressure connections1/8” Combined NPT/BSP female. 300 series stainless steel. 1/4” NPT male and 1/4” BSP female adapters are supplied as standard.Temperature measurementHigh accuracy temperature measurement port by use of the optional Pt100 sensor. A superb instrument for easy and convenient temperature measurement.Pressure venier adjuster (Volume adjuster)To fine tune pressure or vacuum output.Electrical connectionsHPC calibrators are well equipped and include inputs for mA, voltage, including 24 VDC supply for mA transmitters, and source and sink for mA loop calibration and test. 3HPC600 • Handheld Pressure Calibrator Serial interfaceRS232 connection for JOFRA APM pressure module or a computer.Units15 different pressure engineering units.Full set of featuresPerform semi-automatic pressure switch tests, leak test, % error calculation, switch in HART resistor or other cali-brations tasks through the outstanding functions and fea-tures of the HPC600.JOFRA APM pressure moduleThe JOFRA APM external pressure modules extend the range of the JOFRA HPC. There are more than 35 models available with gauge, absolute, differential, and vacuum pressure references, in metric and imperial engineering units.The modules are engineered for in-plant, field, or labora-tory use. They are ready-to-use with the JOFRA HPC and the protocol allows for immediate recognition and use ofthe module once it is plugged into the calibrator.* Stainless steel isolated pressure sensorSpecified temperature range 18°C to 28°C / 65°F to 82°FF.S. (full scale) is the numerical value of the positive pressurerange.Accuracy includes hysteresis, nonlinearity, repeatability and reference standard uncertainty, 1 Year typical long-term stability, operated inside the rated temperature span and pressure range. Requiring frequently zeroing (Gauge/diff.) or entering of reference pressure (Absolute).4 Handheld Pressure Calibrator • HPC600Pressure; gauge / compound rangesbar .........................................................-0.82 to 2, 10 or 20psi .......................................................-12 to 30, 150 or 300 Pressure; absolute rangesbara ................................................................0.2 to 2 or 10psia ................................................................3 to 30 or 150Engineering units (built-in)User selectable ........................................................15 units(bar, mbar, MPa, kPa, inHg@0°C, mmHg@0°C, kg/cm 2, mmH 2O@4˚C, mmH 2O@20˚C, psi, inH 2O@4˚C, inH 2O@20˚C, inH 2O@60˚F, cmH 2O@4˚C, cmH 2O@20˚C)Pressure accuracy reference temp. (18 to 28°C / 65 to 82°F)All pressure ranges ...............±0.020% RDG + 0.015% F.S.Vacuum ..........................................................±0.025% F.S.F.S. (full scale) is the numerical value of the positive pressure range. Accuracy includes hysteresis, nonlinearity, repeatability and referencestandard uncertainty, 1 Year typical long-term stability, operated inside the rated temperature span and pressure range. Requiring frequently zeroing (gauge/compound) or entering of reference pressure (absolute).Pressure accuracy ambient temp. (-10 to 50°C / 14 to 122°F)All pressure ranges ...............±0.030% RDG + 0.015% F.S.Vacuum ..........................................................±0.035% F.S.F.S. (full scale) is the numerical value of the positive pressure range. Accuracy includes hysteresis, nonlinearity, repeatability and referencestandard uncertainty, 1 Year typical long-term stability, operated inside the rated temperature span and pressure range. Requiring frequently zeroing (gauge/compound) or entering of reference pressure (absolute).DisplayLCD .....................................................Graphical (with light) Display resolution .....................................................5 digits Display update ......................................3 times per second RS232 communication interfaceConnector ...................................................................LEMO Serial ...........0-5 VDC, 9600 baud, 8 data, no parity, 1 stop Protocol ......................................ASCII command languageInput / output (18 to 28°C / 65 to 82°F)mA range, input, output and sink ......................0 to 24 mA mA accuracy, input ...........................±0.015% RDG + 2 µA mA accuracy, output/sink .................±0.015% RDG + 2 µA Transmitter supply.........................................24 VDC ±10% Voltage measurement ......................................0 to 30 VDC Voltage accuracy ...............................±0.015% RDG + 2mV RTD range (ohms) ............................................84 to 140 Ω RTD accuracy ...............................±0.015% RDG + 0.02 Ω RTD range (temp.) .....................-40 to 155ºC / -40 to 311ºF RTD accuracy @ 0ºC/32ºF (temp.) ..............±0.10ºC/0.18ºF HART ® resistor ...........................................................250 Ω Peak hold capture ........................................50 milliseconds Switch test input ..................................................5V (<1mA)Temperature effect outside 18 to 28°C / 65 to 82°F ±0.001% F.S./°C.Media compatibilityDry, clean, non corrosive gasses EnvironmentalOperating temperature ................-10 to 50°C / 14 to 122°F Storage temperature ....................-20 to 60°C / -4 to 140°F Ingress protection rating ...............................................IP56 Pressure connectionAll calibrators .................1/8” BSP/NPT female (combined)Adapters to 1/4” NPT female and 1/4” BSP male are included as standard.Pressure overloadOverload alarm .........“OL” in display at approx. +20% F.S. Power supplyBattery ................................................ 8 x 1.5 VDC Alkaline Battery type ....................................AA, LR6, MN1500, AM3 Battery lifetime ..More than 300 pump cycles to 10 bar/150 psi Low battery indicator .....................................................Yes Instrument dimensions (LxWxH)Calibrator ...............................203x102x61 mm / 8x4x2.4 in HPC600 weight (incl. battery) ......................920 g / 32.5 oz Calibrator, shipping ..........560x350x180 mm/ 22x13.8x7 in Calibrator weight, shipping ..........................3,2 kg / 113 oz MiscellaneousCompliance: EN 61326 : 2006 & CISPR 11, Edition 5.0 - 2009 Class “B”FUNCTIONAL SPECIFICATIONS 5HPC600 • Handheld Pressure Calibrator ETMmAcalPump system BAPC4 instruments combines into 1HPC600 a true multi function calibratorFunction / FeatureHPC600Single sensor high accuracy pressure calibrator ✓Automatic electrical pressure / vacuum pump system ✓mA measurement ✓mA output / source & sink ✓Voltage measurement ✓24 VDC transmitter supply ✓High speed pressure switch test✓Temperature measurement with external RTD sensor ✓JOFRA APM pressure module connector ✓RS232 communication✓On-line calculation of sensor error %✓Automatic leak test timer function ✓High speed min/max hold ✓Display contrast adjustment ✓Instrument setup lock ✓Storage of 5 setups✓Setup of number of display windows / measurement channels ✓Setup of temperature sensor RTD type ✓Select display high or low resolution ✓Setup of backlight timer ✓HART resistor on/off✓Normal or dampened display update rate✓HPC600 PRESSURE RANGESThis table shows the resolutions that can be obtained by the HPC calibrators throughout all engineering units.Proof pressure - maximum allowable pressure without a shift in calibrationBurst pressure - sensor damaged or destroyed, some risk of personnel injuryAbsolute ranges - the data for the 2 bar / 30 psi and 10 bar / 50 psi ranges also applies to the absolute pressure versions of those ranges6 Handheld Pressure Calibrator • HPC600 7HPC600 • Handheld Pressure Calibrator STANDARD DELIVERY (HPC Calibrator)• HPC600 calibrator• Padded soft carrying case• Traceable calibration certificate (NIST) with pressurevacuum and electrical performance • 8 x 1.5 volt batteries• Adapter to 1/4” NPT male from 1/8” NPT male*• Adapter to 1/4” BSP female from 1/8” NPT male*• Quick connector set and 1 meter / 3 feet hose • Test leads: red and black • User manualORDERING INFORMATIONOrder number Description HPCType 600Model Pressure range002A 0.2 bar / 3 psi to 2 bar / 30 psi absolute002C -0.82 bar / -12 psi to 2 bar / 30 psi gauge/compound 010A 0.2 bar / 3 psi to 10 bar / 150 psi absolute010C -0.82 bar / -12 psi to 10 bar / 150 psi gauge/compound 020C-0.82 bar / -12 psi to 20 bar / 300 psi gauge/compound Calibration certificateGNIST traceable calibration certificate Accessories (Optional)B Rechargeable battery pack I Interface kit LEMO to RS232TTemperature sensor Pt100Sample order numberHPC600010CGBITHPC600, 10 bar, NIST traceable certificate, rechargeable battery package, interface kit, temperature sensorACCESSORIESRechargable battery kit - Option BThe HPC600 is available with a set of 8 rechargeable AA batteries and a charger for 4 batteries.Interface kit - Option ISpecial LEMO to Sub D, RS232 interface cable for HPC600.Temperature sensor - Option TTo utilize the themometer utility of the HPC600, a rug-gedized handheld temperature sensor is available. The sensor comes as a ready-to-use probe with handle and coiled cable with LEMO connector for HPC600. The sen-sor is buildt with a high accuracy Pt100 element, accuracy ±0.15ºC / ±0.27ºF. Sensor dimensions, without handle and cable, Ø4x200 mm/stainless steel.Complete calibration systemsThe HPC600 is delivered as a ready-to-test system, com-plete and equipped to meet your pressure calibration needs.8 Information in this document is subject to change without notice. ©2012, by AMETEK, Inc., . All rights reserved.Pub code SS-HPC600 Issue 1204AMETEK Test & Calibration InstrumentsA business unit of AMETEK Measurement & Calibration Technologies Division offering the following industry leading brands for test and calibration instrumentation.JOFRA Calibration InstrumentsTemperature CalibratorsPortable dry-block calibrators, precision thermometersand liquid baths. Temperature ranges from-90°C(-130°F) to 1205°C(2200°F). Temperature sensorsfor industrial and marine use.Pressure CalibratorsConvenient electronic systems ranging from -25 mbar to 1000 bar - fully temperature-compensated for problem-free and accurate field use.Signal InstrumentsProcess signal measurement and simulation for easycontrol loop calibration and measurement tasks.M&G Pressure Testers & PumpsPneumatic floating-ball or hydraulic piston dead weight testers with accuracies to 0.015% of reading. Pressuregenerators delivering up to 1,000 bar.Lloyd InstrumentsMaterials testing machines and software from LloydInstruments guarantees expert materials testing solutions. The comprehensive program also covers Texture Analysers to perform rapid, general food testing and detailed texture analysis on a diverse range of foodsand cosmetics. Davenport Polymer Test EquipmentAllows measurement and characterization of moisture-sensitive PET polymers and polymer density.Chatillon Force MeasurementThe hand held force gauges and motorized testers have earned their reputation for quality, reliability and accuracy and they represent the de facto standard forforce measurement.Newage Testing InstrumentsHardness testers, durometers, optical systems andsoftware for data acquisition and analysis.UKAMETEK Calibration Instruments T el +44 (0)1243 833 302***************.ukFranceAMETEK S.A.S.Tel +33 (0)1 30 68 89 40***********************************GermanyAMETEK GmbHTel +49 (0)2159 9136 510*********************DenmarkAMETEK Denmark Tel +45 4816 8000****************USAAMETEK M ansfield & Green Tel +1 (800) 527 9999*******************IndiaAMETEK Instruments India Pvt Ltd.Tel +91 22 2836 4750****************SingaporeAMETEK Singapore Pte Ltd Tel +65 6484 2388****************ChinaAMETEK Inc. - Shanghai Tel +86 21 5868 5111AMETEK Inc. - Beijing Tel +86 10 8526 2111AMETEK Inc. - Guangzhou Tel +86 20 8363 4768**********************.cnJOFRACAL calibration softwareJOFRACAL calibration software ensures easy calibration of RTD´s,thermocouples, transmitters, thermoswithes, pressure gauges andpressure switches. JOFRACAL can be used with all JOFRA calibration instruments. JOFRACAL does not support the 20 bar version. For date of availability contact your local representative. When used with ASM-800 signal multi scanner, JOFRACAL can perform a simultaneous semiautomatic calibration on up to 24 pressure and/or temperature devices under test in any combination.JOFRACAL software controls the complete calibration procedure, stores the results and provides a calibration audit trail through hard-copycertificates. All calibration data are stored for each sensor to monitor drift and optimise recalibration intervals. A scheduler feature allows planning of future calibrations.Dirt, moisture or liquid?If particles or liquid is expected in the system to be calibrated, werecommend using our”cleaning filter”. The filter is attached with out use of tools, the build in o-rings ensure a tight system. The clear see-through design, makes it easy to see when cleaning is needed.Part number 127887。

Series 2-5000 Minihelic ® II Differential Pressure GageSpecifications - Installation and Operating InstructionsBulletin A-36position at the factory. If the gage is used in any other position, it must be re-zeroed each time the position is changed. Gages with ranges under 5 inches w.c. (1.24 kPa), or the equivalent, should be used only in the vertical position unless special calibrationwas specified when ordering.Use only with air or compatible non-corrosive gases.HIGH PRESSURE PORT Ø7/16 [11.11] HOLE IN PANELFOR SURFACE MOUNTLOW PRESSURE PORTØ7/16 [11.11] HOLE IN PANEL 9/32®3. To surface-mount the gage, drill two 5/32˝ (3.97 mm)holes on a horizontal line, 2-1/3˝ (59.26 mm) apart for mounting screws. Next, drill two 7/16˝ (11.11 mm)holes 1-1/32˝ (26.19 mm) apart on a vertical linefor pressure connections. Install mounting studs inback of the gage, insert through holes in the panel, and secure with hex nuts provided. Be careful not to block the slotted hole near the right-hand mounting hole. This provides a path for pressure relief in theevent of over-pressurization.4. To panel-mount gage, cut a 2-5/8˝ diameter hole.Install the mounting studs in the back of gage,position gage in the panel, and place bracket over the studs. Thread hex nuts over studs and tighten.5. After installation, the gage may need to be zeroedbefore placing in operation. If re-zeroing is required, firmly hold the case of gage with one hand andunscrew the front cover with the palm of the otherhand in a counterclockwise direction. If difficult toloosen, place a small sheet of rubber between thecover and the palm of the hand. Zero-adjust screwis located behind the scale at the pair marked “zero.”Use the hex allen wrench supplied and adjust untilpointer is on zero. This must be done with bothpressure connections vented to atmosphere and the gage oriented in the final mounting position. Replace cover. 6. To measure positive pressure, connect tubing toport marked “HI” and vent “LO” port to atmosphere.For negative pressure (vacuum), connect to portmarked “LO” and vent “HI” port to atmosphere. For differential pressure, connect higher pressure to port marked “HI” and lower to “LO” port. If gage is supplied with 1/8˝ NPT connections, be careful not to over-tighten fittings to avoid damage to the gage. CALIBRATION CHECKSelect a second gage or manometer of known accuracy and in an appropriate range. Use short lengths of rubber or vinyl tubing to connect the high-pressure side of the Minihelic® II gage and the test gage to two legs of a tee. Very slowly, apply pressure through the third leg. Allow enough time for pressure to equalize throughout the system and for fluid to drain. if a manometer is being used. Compare readings. If the gage being tested exceeds rated accuracy, it should be returned to the factory for recalibration.MAINTENANCENo lubrication or periodic servicing is required. Keep case exterior and cover clean. Occasionally, disconnect pressure lines to vent both sides of the gage to atmosphere and re-zero per paragraph 5.。

JQZ-1、JQZ-2型自救器正压气密校验装置使用说明书一、概述1、产品特点及用途JQZ-1、JQZ-2型自救器正压气密校验装置（以下简称仪器），能够快速准确的检测自救器有无漏气现象，以确保自救器有效使用。

仪器的压力示值采用压力表指示的方式,取代了传统的以水柱压力计指示压力的方法，与之相比，测量精度高、示值直观易读。

仪器结构紧凑、稳定性好、操作简单、使用方便。

仪器适用于自救器生产厂家及用户对产品进行出厂及日常气密性检查检验。

2、型号的组成及其代表的意义J Q Z 1产品序号正压测试气密性检测检测类装置二、结构特征与工作原理1、仪器的结构特征如图1所示：仪器由主机、封压装置、压力表及管路系统等部件构成。

底座与工作室构成仪器主机；封压装置由封压钩、压柄、提梁和封压盖等组成；管路系统由内外连接管组、横向连接管构成。

1.底座；2.工作室；3.封压钩；4.压柄；5.提梁；6.调节螺钉，锁紧螺母；7.封压盖；8.封压圈；9.压力表；10.内外连接管组；11.卡箍；12.横向连接管；图12、工作原理通过压柄向封压盖、封压圈施加压力并扣上封压钩，使工作室关闭并密封。

由于工作室内的空气受压向四周扩散，沿连接管路系统传递至压力表，测得压力值。

三、主要技术参数（见表1）表1四、使用、操作1、安装1)打开包装箱取出仪器；2)打开压柄的包装物，用提梁上附带的六角螺栓将提梁与压柄连接紧固；3)将压力表安装于内外连接管组的上端，安装过程中严禁随意拧动连接管组上任一零部件，以免影响仪器气密性。

4)仪器安装完后，在封压盖下面、工作室上表面环形槽周边及封压圈的外表面涂抹一层硅脂，以提高封压圈的密封性和抗老化性。

5)将抹有硅脂的封压圈平置于工作室上表面环形槽内。

2、使用仪器在出厂时已将工作压力调节至规定压力范围。

如客户需调节工作压力，可通过调节螺钉在仪器卸压情况下进行调节。

1）将被检自救器清理干净后放入仪器工作室内，迅速下压压柄并扣上封压钩，使仪器工作室受压。

一、通风机的用途9－19、9－26型离心通风机，一般采用于锻冶炉及高压强制通风，并可广泛用于输送物料、输送空气及无腐蚀性不自然、不含粘性物质之气体。

介质温度一般不超过50℃（最高不超过80℃），介质中所含尘土及硬质颗粒不大于150mg/m。

二、通风机的型式本通风机为单吸入式，有№4、4.5、5、5.6、6.3、7.1、8、9、10、11.2、12.5、14、16共13个机号。

通风机可制成右旋和左旋两种型式。

从电机一端正视，如叶轮顺时针旋转称右旋风机，以“右”表示；逆时针旋转称左旋风机，以“左”表示。

风机的出口位置以机壳的出口角度表示。

“左”、“右”均可制成0°、45°、90°、135°、180°、225°共六种角度。

风机的传动方式为A式（№4～6.3）和D式（№7.1～16）两种。

三、通风机的结构№4～6.3主要由叶轮、机壳、进风口、支架等组成；№7.1～16主要由叶轮、机壳、进风口、传动组等组成。

图1. 9－19№10样机无因次性能曲线叶轮：9－19型风机叶片为12片，9－26型风机叶片为16片。

均属前向弯曲叶型。

叶轮扩压器外缘最高圆周速度不超过140m/s。

叶轮成型后经静、动平衡校正，故运转平稳。

机壳：用普通钢板焊接成蜗壳型整体。

进风口：做成收敛式流线型的整体结构，用螺栓固定在前盖板组上。

传动组：由主轴、轴承箱、联轴器等组成。

主轴由优质钢制成，轴承箱整体结构，采用滚动轴承，用轴承润滑脂润滑。

四、通风机的性能与选择-1--2-9－19与9－26型风机只给 №10样机的无因次性能表及曲线。

由给出的无因次性能表或曲线计算№10以上风机的有因次性能。

由无因次计算有因次参数的公式：1. Q=900πD 22×U 2×Φ（m 3/h ）2. K ρ=ρ2×U 22×Ψ/101300/[(ρ1×U 22×Ψ/354550+1)3.5 –1] 3. P=ρ1 ×U 2×Ψ/ K ρ(Pa)4. N in =πD 22/4000×ρ1×U 23×λ（KW ）5．N re = N in /ηm ×K(KW)图2. 9－26№10样机无因次性能曲线式中：Q －流量（m 3/h ） P －全压 (Pa)D 2－叶轮叶片外缘直径(m) U 2－叶轮叶片外缘线速度(m/s)ρ1－进气密度（kg/m 3）K ρ－全压压缩性系数N in －内功率（KW ） N re －所需功率（KW ） ηm －机械效率（A 式传动取1，D 式传动取0.98） K －电机储备系数当使用状态为非标准状态时，必须把非标准状态的性能换算到标准状态的性能，然后根据换算性能选择风机。