CTB1540说明书

FS15402 C-NET适配器使用说明书FS15402是四星电子为松下PLC开发生产的C-NET TYPE-S2适配器，是松下PLC专用的RS232/RS485转换模块，适用于松下FP0/FP2/FP-M等系列PLC。

用于将PLC组成多点RS485通信网络并实现长距离通信，本产品具有高速光电隔离、防静电、抗雷击和延长通讯距离、等功能。

使用本产品将大大提高通讯系统特别是RS485网络系统的抗干扰能力、可靠性和安全性能，彻底解决困扰广大用户的通讯口易损坏的问题。

本产品完全兼容松下产品AFP15402 TYPE-S2，并在性能上有所提高，二者的主要不同之处对照如下：技术指标松下AFP15402 四星FS15402通信速率0～115.2Kbps自适应0～250Kbps自适应最大通信距离（9.6Kbps时）1000米2000米防静电保护无有，±15KV防雷击保护无有，600WRS485接线端子一组二组（方便接线）主要技术参数：1.电源：5VDC，1W，由PLC的通信口供电，无需另接2.最大通讯距离:3000米（4800bps时），2000米（9600bps时），1000米（115.2Kbps时）3. 通讯速率:0～250kbps，波特率自适应4. 总线上可挂32个FS154025. 能承受功率高达600W的瞬态过电压，能防雷击和±15KV静电放电冲击6. 接收器输入端开路故障保护，具有热关断功能7. 独具特色的二组RS485接线端子，方便组网接线，避免了RS485支线产生回波问题8. 隔离电压: 1000VDC（最高可做到3000VDC，订货时需声明）9. 工作温度:-20～75℃10.重量:100克11.外形尺寸：85×55×2512.安装方式：35mm标准导轨安装和螺栓孔安装产品外形及端子信号定义：FS15402的输入端为MD5M插头，直接插入松下FP0/FP2/FP-M等PLC的编程通信口，RS485端为二组完全相同的接线端，这样设计的目的是为了多个FS15402连接时方便接线，避免RS485支线产生回波引起信号失真。

阅读索引1.注意事项22.购入检查及型号说明 33.工作原理及特点 44.润滑 65.安装、调试及运输 76.操作、维护与安全 81.注意事项为确保您的人身、设备及财产的安全，在使用设备之前，请您务必阅读使用说明，并在以后的搬运、安装、运行、调试与检修过程中遵照执行。

1.1 安全注意事项(1)使用前请仔细阅读说明书并请遵照其注意事项。

(2)佩带起搏器或类似医用电子设施的人群禁止靠近磁选机。

1.2使用注意事项：(1)检查清除所有料箱中的杂物，尤其是滚筒和槽体之间。

铁质物件一旦进入槽体和滚筒之间，清除的难度很大，因此安装调试直到正常运行期间，一定要采取措施防止杂物落入。

(2)每三个月左右定期加注润滑油。

(3)每一个班次停止工作后清理进料箱、槽体中的杂物。

2. 购入检查及型号说明2.1购入检查（1）运输过程中，包装是否有破损，零部件是否有损坏、脱落。

（2）认真检查所购的设备与您的定货要求是否一致。

2.2型号说明例：C T B----15 30筒径 dm半逆流筒式磁选3.工作原理及特点3.1 概述CTB型磁选机主要用于矿石细碎后的湿式磁选抛尾作业，以提高后段磨矿工艺流程阶段的作业效率，降低生产成本。

设备选别物料粒度大，0-12mm物料均可选别，回收率高，运行可靠。

CTB型磨前预选磁选机采用计算机优化设计，磁路合理并严格选用高矫顽力，高剩磁的永磁体，确保磁性在长时间内不降低，所以处理矿浆体积量大，磁性铁回收率高，再选后的尾矿一般再无回收价值。

使用中操作简单，管理方便。

保障用户的长远利益，整体结构可靠耐用。

3.2工作原理半逆流槽适用于较粗颗粒矿物的粗选及精选。

获得精矿和尾矿两种产品，矿浆由专门的给矿箱均匀的给入槽体中，在矿浆进入槽体将要接触圆筒表面时受到槽体圆弧凸起的阻挡，矿浆改变流动方向，从而使矿浆流动方向与磁力方向一致，使不同矿粒的矿石沿整个分选空间呈悬浮状，有利于选别。

非磁性物质中尾矿从槽体下部的尾矿出口排出，溢流堰的高度使圆筒在槽体中有一定的浸入深度。

深圳市知用电子有限公司AC/DC 高精度电流探头CTB500(500A/100kHz) CTB1000(1000A/20kHz)深圳市知用电子有限公司CY BE R TE K前 言首先，感谢您购买该产品。

为了你安全正确地使用本产品，请先仔细阅读说明书。

这份产品使用说明书是关于该产品的功能、使用方法、操作注意事项等方面的介绍。

说明书中，注释将用以下的符号进行区分。

为安全使用本机器必须严格遵守以下安全注意事项。

如果不按照该说明书使用的话，有可能会损害机器的保护功能。

此外，因违反注意事项进行操作所产生的问题，本公司概不负责。

◆请避免接触裸导体。

否则可能会导致短路事故或触电。

◆ 请在相对于电路电压具有适当绝缘性的绝缘电线位置上进行测量。

◆ 机器潮湿，或用湿手测定的话，会发生触电事故，请注意。

◆ 最大测量电流因频率而异，作为降低额定值的措施，限制可连续测量的电流。

请勿测量超出额定值降低幅度的电流。

如果测量，则可能会因为传感器发热而导致故障，火灾与烫伤等。

在错误操作的情况下，用户有受伤的威胁，为避免此类危险，记载了相关的注意事项。

该符号表示对人体和机器有危害，必须参照说明书操作。

记载着使用该机器时的重要说明。

错误操作时，用户有受轻伤和物质损害的可能，为避免此类情况，记载的注意事项。

BE R TE K◆ 请勿使钳口顶端部分夹入异物，否则可能会导致传感器特性降低或者开关动作不良。

◆ 在切断连接仪器电源的情况下，请勿向本设备输入电流，否则可能会导致本仪器损坏。

◆ 为了不损坏电线的外皮，请不要踩踏或者夹住电线。

◆ 请勿在打开钳口部分的状态下触摸芯体部分，如果芯体部分静电放电，则可能会损坏本设备。

◆ 不使用时请关闭钳口，如果长期打开，钳口接触面会附着灰尘，可能会造成测量误差。

◆ 要拔出输出连接器时，请务必在解除锁定后拔出，如果强行拔拉电线，则会造成连接器损坏。

◆ 在0℃以下的环境下使用，电缆会变硬。

如果在这种状态下弯曲或者拉拽电缆，则可能会导致电缆外皮损坏或者断线。

CTB系列永磁筒式磁选机安装使用说明书尊敬的用户：如果您选择了本设备，请先详细阅读完本说明书后，再安装、调试。

谢谢合作！目录1、用途及特点2、技术参数及型号说明3、工作原理4、结构特征5、润滑系统6、机器的安装、调试和试运转7、操作规程8、设备的维护与保养9、易损件明细表一、用途及特点：⒈用途：CTB系列永磁筒式磁选机适用于磁铁矿、磁黄铁矿、焙烧矿、钛铁矿等亚铁磁性物料的湿式磁选，也用于煤、非金属矿、建材等物料的除铁作业，以及选煤作业中的磁重介质回收。

在重介质选别作业中，为了保证磁铁矿或硅铁的最大回收率，需要用第二台磁选机对第一台磁选机的尾矿进行再次选别。

在这种情况下，可采用特别设计的尾矿再处理双筒磁选机。

它能提高回收率，提高精矿品位，减少尾矿流失，简化选矿流程，降低成本，提高经济效益。

⒉技术特点：⑴、永磁筒式磁选机执行中华人民共和国机械行业标准《JB/7895-1999》，采用稀土复合磁系，并采用高强力胶（J-39）粘结，并用环氧树脂灌注，磁系表面用不锈钢带加固，不脱落。

筒体两端加密封垫并涂密封胶，保证不进水；技术先进、结构合理。

经过特殊设计，使磁场强度分布更加合理，分选效果比较明显。

⑵、体经过特殊设计，不易堵料、跑料。

槽体型式为半逆流式。

⑶、动方式有左传动和右传动两种型式。

⑷滚筒表面橡胶采用直接硫化方式代替粘结方式，硫化层采用高耐磨橡胶，厚度为4mm，适用寿命2-3年，粘结强度3.5兆帕。

⑸、场强度大、磁场深度大、处理能力大。

⑹、结构简单、处理量大；操作简单、易于维护。

⑺、进矿箱设计了产生合理矿浆流向的相应结构，使磁性矿物的回收率大大提高。

a)技术参数及型号说明：⒈主要技术参数：⒉型号说明：C T B筒长（dm ） 筒径（dm ） 半逆流型槽 筒式 磁选机三、工作原理：所要分离的矿浆通过法兰进入进矿箱，经给水管初步稀释后，由泛水管冲刷至永磁滚筒下部，由永磁滚筒旋转分离为精矿（磁性物质）和尾矿（非磁性物质），精矿由精矿管冲刷入精矿箱内（调整精矿管工作压力，以冲净精矿为宜），所选精矿和尾矿分别由下口流出。

Electromagnetic Compatibility (EMC)01/11 This machine has been designed in accordance with all relevant directives and standards. However, it may still generate electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.This machine has been designed to operate in an industrial area. The operator must install and operate thisequipment as described in this manual. If any electromagnetic disturbances are detected the operator must putin place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln Electric.This machine is not in accordance with IEC 61000-3-12. If it is powered by a low voltage public distribution network in the connection responsibility of the installer or user of equipment, consultation, if necessary, with the electricity service distributor.Before installing the machine, the operator must check the work area for any devices that may malfunction because of electromagnetic disturbances. Consider the following.∙Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine. ∙Radio and/or television transmitters and receivers. Computers or computer controlled equipment.∙Safety and control equipment for industrial processes. Equipment for calibration and measurement.∙Personal medical devices like pacemakers and hearing aids.∙Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that all equipment in the area is compatible. This may require additional protection measures.∙The dimensions of the work area to consider will depend on the construction of the area and other activities that are taking place.Consider the following guidelines to reduce electromagnetic emissions from the machine.∙Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take additional precautions such as filtering the input supply.∙The output cables should be kept as short as possible and should be positioned together. If possible connect the work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.∙Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special applications.due to conducted as well as radio-frequency disturbances.Safety01/11WARNINGThis equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair procedures are performed only by qualified person. Read and understand this manual before operating this equipment. Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation.Do not remove or paint over (cover) the label.SAFETY MARK: This equipment is suitable for supplying power for cutting operations carried out in anenvironment with increased hazard of electric shock.The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the operator’s manual.Installation and Operator InstructionsRead this entire section before installation or operation of the machine.Location and EnvironmentThis machine can operate in harsh environments. However, it is important that simple preventative measures are followed to assure long life and reliable operation:∙Do not place or operate this machine on a surface with an incline greater than 15° from horizontal.∙Do not use this machine for pipe thawing.∙This machine must be located where there is free circulation of clean air without restrictions for air movement to and from the air vents. Do not cover the machine with paper, cloth or rags when switched on.∙Dirt and dust that can be drawn into the machine should be kept to a minimum.∙This machine has a protection rating of IP23S. Keep it dry when possible and do not place it on wet ground or in puddles.∙Locate the machine away from radio controlled machinery. Normal operation may adversely affect the operation of nearby radio controlled machinery, which may result in injury or equipment damage.Read the section on electromagnetic compatibility in this manual.∙Do not operate in areas with an ambient temperature greater than 40°C.Duty CycleThe duty cycle of a plasma machine is the percentage of time in a 10 minute cycle at which the operator can operate the machine at rated cutting current.Example: 35% duty cycle means that is possible cut for 3,5 minutes, then the machine stops for 6,5minutes.Refer to the Technical Specification section for more information about the machine rated duty cycles.Input Supply ConnectionCheck the input voltage, phase, and frequency supplied to this machine before turning it on. The allowable input voltage is indicated in the technical specification section of this manual and on the rating plate of the machine. Be sure that the machine is grounded.Make sure the amount of power available from the input connection is adequate for normal operation of the machine. The fuse rating and cable sizes are both indicated in the technical specification section of this manual. The machines:∙CITOCUT 25iare designed to operate on engine driven generators as long as the auxiliary can supply adequate voltage, frequency and power as indicated in the "Technical Specification" section of this manual. The auxiliary supply of the generator must also meet the following conditions:∙Vac peak voltage: below 410V.∙Vac frequency: 50Hz.∙RMS voltage of the AC waveform: 230Vac ± 10%.It is important to check these conditions because many engine driven generators produce high voltage spikes. Operation of this machine on engine driven generators not conforming to these conditions is not recommended and may damage the machine.Output ConnectionsWARNINGUse ONLY the torch supplied with this machine. For areplacement refer to the Maintenance section of this manual.WARNINGAlways turn OFF the machine when working on the torch.WARNINGDo not remove the work clamp during cutting, plasma cutting generates high voltages that can kill.WARNINGOpen Circuit Voltage U0 > 100VDC. For more information refer to the Technical Specification section. This machine is sent from the factory with a cutting torch and work clamp installed. The work clamp must be securely connected to the work piece. If the work piece is painted or extremely dirty it may be necessary to expose the bare metal in order to make a good electrical connection.Built-In CompressorThis machine has a built-in compressor that allow to operates in areas where an external primary air is not available. Only an electrical mains supply is necessary!Controls and Operational Features CITOCUT 25i front command panel.Commands descriptions:A. Output Current Knob: Potentiometer used to set theoutput current used during cutting. Refer to the Technical Specification section for more information about the machine rated current range.Air Purge: The Output Current Knob completely rotated counterclockwise enables the air purge function. A 5 minutes timeout stops the purge function; this happens only if the Output Current Knob remains in the purge mode for a long time.B. Power ON/OFF green LED: It lights up when themachine is ON.C. Output red LED: See meanings in the following table.D. Thermal yellow LED: See meanings in the followingtable.LEDs MeaningOutput(Red)Thermal(Yellow)On Off The cutting torch is energized.On OnPart in place error: the retaining capis not properly screwed.To restore the machine:∙Screw firmly the torch retainingcap.∙Wait for 5seconds; during thistime the Output and ThermalLEDs blinks alternately.∙After 5seconds the machine isautomatically restored and readyto operate.Off OnThe machine is overheated and theoutput has been disabled. Thisusually occurs when the duty cycleof the machine has been exceeded.Leave the machine On to allow theinternal components to cool. Whenthe thermal LED turns off, normaloperation is again possible.Off BlinkMains undervoltage or overvoltageerror: the machine is disabled.When the mains return in thecorrect range, the machine restartautomatically.Blink Off Low air pressure error.To check / adjust the air pressure(see recommended values in theTecnical Specifications of thismanual):∙Put the machine in Purge mode[A].∙ Check and adjust the airpressure through themanometer and air pressureregulator knob [F].∙If necessary, check and adjustalso the inlet air pressurethrough the commands of theexternal compressor.E. Internal / External air selection :This switch determine the air supply. With the “InCompr” position selected, the machine operatesthrough the built-in compressor. With the “Ext Air”position selected, the internal compressor iscompletely disabled and the machine operatesthrough an external air supply hose connected to theproper air inlet connection placed on the machine rearside.WARNINGIf operate with external air, be sure to select the “Ext Air” switch position in order to completely disable the built-in compressor. Otherwise the compressor may be damagedby the probable greater pressure of the external air.F. Air Pressure Gauge and Regulator Knob :Allow to regulate and monitoring the air pressure.G. Fan: Provides machine cooling. It is switched ONwith the machine and continues to run till the machine is turned OFF.H. Power Switch: It turns ON / OFF the input power tothe machine.I. Input cable: Connect it to the mains.J. Air Inlet : If the “Ext Air” operating mode is selected, connect here the hose carrying the air to the machine.WARNINGA clean, dry air must be supplied to the machine. A pressure setting above 7.5bar could damage the torch. Failure to observe these precautions could result in excessive operating temperatures or damage to the torch. Cutting ProcessThe air plasma cutting process uses air as primary cutting gas and as torch cooling gas.The air is provided by the built-in compressor with a pressure of 3.5bar (approximate value).The Citicut 25i can reach the best cutting performances operates also with external air; in this case the air pressure is limited by a pressure regulator [F], set at factory at 5.0bar. In case to adjust the air pressure, put the machine in Purge mode [A].The pilot arc is struck as follow:∙“In Compr” operating mode:The torch button enables the built-in compressorthat provide the air flow to the torch. Releasing thetorch button the cutting process is stopped, but thecompressor continues to run for the post-flowstage.∙“Ext Air” operating mode: the torch button energize an electrovalve (solenoid valve). Thisvalve lets the air flow during the cutting and thepost-flow stages.The design concept at the basis of these power sources is to have available a current which remains constant at the set value, independently from the length of the plasma arc. When preparing to cut, make sure you have all materials needed to complete the job and have taken all safety precautions. Install the machine as instructed in this manual and remember to attach the work clamp to the work piece.∙Turn ON the Power Switch [H] placed on the back of the machine; the LED [B] on the front panel will turn ON. The unit is now ready to operate.∙Check that the primary air is available through the Air Purge function [A].∙Set the desired current value with the Output Current[A] knob.To start the cutting process just press the torch button, making sure you are not aiming the torch air blow towards people or foreign objects. During the cutting process it is possible to hold the torch away from the work piece for an extended period of time.To piercing the work piece, lower thetorch onto the metal at a 30° angleaway from the operator. This will blowthe dross (melted metal) away fromthe torch tip.Slowly rotate the torch to the verticalposition as the arc becomes deeper.Once the work piece is pierced normalcutting can occur.Keep moving while cuttingand cut at a steady speed sothat the arc leg is 10° to 20°behind the travel direction.Use a 5° to 15° leading anglein the direction of the cut.Once the cutting process isterminated releasing off thetorch button will cause theplasma arc to be turned off;the air flow will continue forapproximately 20sec. (post-flow) to allow the cooling down of the torch.MaintenanceWARNINGFor any maintenance or repair operations it is recommended to contact the nearest technical service center or Lincoln Electric. Maintenance or repairs performed by unauthorized service centers or personnel will null and void the manufacturers warranty.The frequency of the maintenance operations may vary in accordance with the working environment. Any noticeable damage should be reported immediately.∙Check cables and connections integrity. Replace, if necessary.∙Regularly clean the torch head, check its consumables and if necessary replace them.WARNINGRefer to the torch instructions before changing or servicing the torch.∙Keep clean the machine. Use a soft dry cloth to clean the enclosing case, especially the airflow inlet / outlet louvers.∙Regularly clean the compressor air inlet filter.WARNINGDo not open this machine and do not introduce anything into its openings. Power supply must be disconnected from the machine before maintenance and service. After each repair, perform proper tests to check safety requirements.Cutting SpeedThe cutting speed is a function of:∙ Thickness and of material to be cut.∙ Value of set current. The current setting affects thequality of the cut edge.∙ Geometrical shape of the cut (whether straight orcurved). In order to provide indications on the most suitable setting, the following table was established, based on tests performed on an automatic test-bench; the best results however can only be achieved from direct experience by the operator in his actual working conditions.CITOCUT 25i (internal air) CITOCUT 25i (external air) Speed (cm/min.)Speed (cm/min.)T h i c k n e s sC u r r e n t (A )M I L D S T E E LA L U M I N U MS T A I N L E S S S T E E LC u r r e n t (A )M I L D S T E E L A L U M I N U M S T A I N L E S S S T E E L 4 mm 25 147 94 77.7 25 179 122 112.8 5 mm 25 108 86 59 25 131 104 90 6 mm 25 73 68 47 25 80.6 81.6 70 ¼” 25 55 58 43 25 67 70 62 8 mm --- --- --- --- --- --- --- --- ⅜” 25 10 --- 23 25 12 --- 3010 mm 25 --- --- 20.4 25 --- --- 23.6 11 mm --- --- --- --- --- --- --- --- ½” 25 --- --- 11 25 --- --- 12 15 mm------------------------ ¾” --- --- --- --- --- --- --- ---Customer Assistance PolicyThe business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our productsLincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information.WEEESpare Parts12/05 Part List reading instructions∙Do not use this part list for a machine if its code number is not listed. Contact the Lincoln Electric Service Department for any code number not listed.∙Use the illustration of assembly page and the table below to determine where the part is located for your particular code machine.∙Use only the parts marked "X" in the column under the heading number called for in the assembly page (# indicate a change in this printing).First, read the Part List reading instructions above, then refer to the "Spare Part" manual supplied with the machine, that contains a picture-descriptive part number cross-reference.REACh11/19 Communication in accordance with Article 33.1 of Regulation (EC) No 1907/2006 – REACh.Some parts inside this product contain:Bisphenol A, BPA, EC 201-245-8, CAS 80-05-7Cadmium, EC 231-152-8, CAS 7440-43-9Lead, EC 231-100-4, CAS 7439-92-1Phenol, 4-nonyl-, branched, EC 284-325-5, CAS 84852-15-3in more than 0,1% w/w in homogeneous material. These substances are included in the “Candidate List of Substances of Very High Concern for Authorisation” of REACh.Your particular product may contain one or more of the listed substances.Instructions for safe use:∙use according to Manufacturer instructions, wash hands after use;∙keep out of reach of children, do not put in mouth,∙dispose in accordance with local regulations.Authorized Service Shops Location09/16 ∙The purchaser must contact Lincoln Electric or Authorized Service Facility about any defect claimed under warranty period.∙Contact your local Sales Representative for assistance in locating the nearest Authorized Service Facility. Electrical SchematicRefer to the "Spare Part" manual supplied with the machine.。

TC SERIESPORTABLE & ACCURATE TEMPERATURE CALIBRATION MADE EASYLike most temperature calibrators you’ll find in this catalog, the TC Series generates true thermal references, not electronically-simulated ones. The TC Series’ lightweight, compact design makes them ideal for calibrating your temperature sensors on-site. All Tek Know calibrators come with interchangeable inserts that can be drilled with single or multiple immersion chambers to meet the specifications of your sensors.Programmable in either Celsius or Fahrenheit, the two-button operation allows for easy programming. And with the TC Series, obtaining true reference temperatures has never been easier. Simply place the sensor to be tested inside the well and set the temperature. The dual line display will show both the true and set temperature; once stabilization occurs, read the temperature and recalibrate the process or sensor. Tek Know calibrators may be used for calibration of thermocouples, thermistors and RTD sensors, or complete temperature loops.• T rue CalibrationProvides true temperature references, not simulated ones• C ompact DesignMakes it highly portable and ideal for field use• C ommunications PortRS-232 interface is standard, with FREE Windows TM -based software for semi-automatic calibration• Thermal Switch Test • E asy-To-Use 2-Button Operation • A ll Kits Include:Probe inserts, thermal switch leads, calibration certificate, instruction manual, industrial strength carrying case and SC200 SoftwareFREE SOFTWARE!SC200 Temperature Calibration SoftwareThe SC200 software package is a calibration tool which allows for fully-automatic or semi-automatic calibration, as well as a calibration management database. This software is useful in creating and maintaining the extensive documentation required by ISO and QS 9000. It contains databases for storing calibration programs, last calibration date, and company information; as well as true values and deviations, both in percentages and absolute values.The software can also be used to completely automate your calibration process. Used in conjunction with our SM300 Signal Master, you can eliminate the need to watch over your calibration while it runs. Just set it up and come back later to print out the certificate.• C ommunicationsCommunicates with SM300 and TC calibrators using RS232 serial ports. Drivers available for other instruments, including Beamex and Honeywell• S torageStores calibrations and calibration setups• D isplayShows on screen settling response at each calibration point. Up to 20 points• T hree modesCan be used in manual, semi- or fully-automatic modeTC150 This calibrator can generate both an ice point reference and a boiling point reference in one portable unit, making it theoptimal choice for food, dairy and biotechnology requirements.TC400 & TC650 For higher temperature applications, in particular calibration of J and K thermocouples up to 650°C (1192°F).TC600M This calibrator can maintain high accuracy and stability under the most severe conditions, and is therefore thepopular choice for offshore rigs and leading ship owners. As the TC600M was designed for the demanding needs of the marine industry, it is also ideal for field use in power utilities, petro chemical processing and the automotive industry.TC150 TC400 TC600M TC650TEMPERATURE RANGE -40°C* to 50°C (122°F) to 50°C (122°F) to 50°C (122°F) to150°C (302°F) 400°C (752°F) 600°C (1112°F) 650°C (1202°F)ACCURACY ±0.3°C ±0.3°C 1°C ±0.5°CSTABILITY ±0.03°C ±0.03°C 0.1°C ±0.05°CRESOLUTION 0.01° 0.01° 0.01° 0.01°COOLING TIME <20 min.AMBIENT TO MINIMUMHEATING TIMEAMBIENT TO MAXIMUM <15 min. <18 min. <18 min. <20 min.THERMAL SWITCH TEST Yes Yes Yes YesWELL DIMENSIONS 3/4” x 4.4” 1” x 6” 1” x 6” 1” x 6”OUTPUT RS232 RS232 RS232 RS232WEIGHT 15 lbs. 16 lbs. 16 lbs. 16 lbs.CALIBRATOR DIMENSIONS 8” x 5” x 11.5” 8” x 5” x 11.5” 8” x 5” x 11.5” 8” x 5” x 11.5”POWER 110V or 240 VAC 110V or 240 VAC 110V or 240 VAC 110V or 240 VAC INSERT FOR O.D. PROBE 1/8” & 3/16” 1/4” & 3/16” 3/16” 1/4” & 3/16”* below ambientSPECIFICATIONSTC SERIESIncluded in standard delivery: RS-232 interface, test cable for thermostats, 2-piece insertion tube, 1/8“ & 3/16 “, (1-1/8“ insert only for TC600M) calibration certificate, carrying case, 1 pc tool for changing insertion tubes, instruction manual, mains cableTC150Temperature Calibrator TC150, -40°C below ambient to 150°C (302°F) $ 5,350 TC400Temperature Calibrator TC400, Ambient to 400°C (752°F) 3,995 TC600M Temperature Calibrator TC600M, Ambient to 600°C (1112°F) 3,995 TC650Temperature Calibrator TC650, Ambient to 650°C (1202°F) 4,495 TC-INS-H-B Insert for TC400/TC600M/TC650, undrilled 140 TC-INS-H-18Insert for TC400/TC600M/TC650, 1/8” 175 TC-INS-H-316Insert for TC400/TC600M/TC650, 3/16” 175 TC-INS-H-14Insert for TC400/TC600M/TC650, 1/4” 175 TC-INS-H-38Insert for TC400/TC600M/TC650, 3/8” 175 TC-INS-H-12Insert for TC400/TC600M/TC650, 1/2” 175 TC-INS-H-1814Insert for TC400/TC600M/TC650, 1/8” + 1/4” 250 TC-INS-H-1414Insert for TC400/TC600M/TC650, 1/4” + 1/4” 250 TC-INS-L-B Insert for TC150, undrilled 130 TC-INS-L-18Insert for TC150, 1/8” 150 TC-INS-L-316Insert for TC150, 3/16” 150 TC-INS-L-14Insert for TC150, 1/4” 150 TC-INS-L-38Insert for TC150, 3/8” 150 TC-INS-L-12Insert for TC150, 1/2” 150 TC-INS-L-1814Insert for TC150, 1/8” + 1/4” 210 TC-INS-L-1414Insert for TC150, 1/4” + 1/4” 210TC-OIL Oil kit for TC150 cooling calibrators45TC SERIES, CONTINUED。

2C D C 255 056 F 0006Electronic timers CT rangeNE W!21S V C 110 000 F 05071S V C 110 000 F 0506Connecting screws in M3 (Pozidrive 1)Easy actuation of thec onnecting combination screws, with pozidrive, pan- or cross-head screwdriver.Remote p otentiometerconnectionThe CT -S range offers thep ossibility of connecting a r emote potentiometer for the fi ne adjustment of the time delay. When an externalp otentiometer is connected, the internal, frontface potentiometer is disabled.or many years, ABB’s CT range of electronic timers has been used in applications world-wide and has proven its excellent functionality in daily use, even under harshest environmentalc onditions. T hree ranges of electronic timers provide timing functions for all applications: T he highly sophisticated CT-S range is ideallys uitable for universal use. The CT-D range with modular design in only 17.5 mm wide enclosures.And the CT-E range offers an excellent price/performance ratio and is an ideal s olution for serial applications. Make use of ABB’s e xcellent competence in i ndustry e lectronics.FElectronic timers CT rangeCT-D rangeNE W : 2c /o c o n t a c t s32C D C 255 056 F 00062C D C 253 065 F 00062C D C 253 010 F 00032C D C 253 011 F 00032C D C 253 064 F 00062C D C 253 062 F 00062C D C 253 132 F 0006Direct reading scalesDirect setting of the time delay without any additionalc alculation provides accurate time delay adjustment.SafetyThe “real distance” is hidden.Our products‘ air and creepage distances exceed international standards, and substantiallyi ncrease the safety of these products.LEDs for status indicationAll actual operational states are displayed by frontface LEDs, thus simplifying commissioning and troubleshooting.Sealable transparentc over Protection against u nauthorized changes of time and t hreshold values. Available as ana ccessory.Integrated marker labelsIntegrated markers allow the product to be marked quickly and simply. No additional marking labels are required (CT -S range).Time range preselection and fi ne adjustmentDirect assignment of the pre-selected time range to the fi ne adjustment potentiometer scale by multicolor scales.42C D C 256 059 F 00062C D C 253 022 F 0004multifunctionalOperating controls➀ LEDs for status indication U - green LED:c ontrol supply voltage applied timingR - yellow LED:output relay energized ➁ Time range adjustment➂ Fine adjustment of the time delay ➃ Preselection of the timing functionElectronic timers CT -D range: The modular timerssingle-functional➂➁ ➀➂➁ ➃NE W : 2c /o c o n t a c t s52C D C 255 058 F 00062C D C 252 047 F 00062C D C 252 048 F 00062C D C 253 066 F 00062C D C 253 132 F 00062C D C 253 033 F 00042C D C 253 021 F 000417.5 mm*partly pendingModular – CT -D rangeDirect reading scalesDirect setting of the time delay without anyadditional calculation provides accurate time delay adjustment.LEDs for status indicationAll actual operational states are displayed byfrontface LEDs, thus simplifying commission-ing and fault troubleshooting.Connecting terminalsWide terminal spacing allows connection of wires:– 2 x 1.5 mm² (2 x 16 AWG) with wire end ferrules or– 2 x 2.5 mm² (2 x 14 AWG) without ferrules.Width 17.5 mmWith their width of 17.5 mm, the CT -D range t imers are ideally suited for i nstallation in distribution p anels.Switching currentsThe CT -D range timers allow an output load of up to 6 A on devices with 1 c/o contact and up to 5 A on devices with 2 c/o contacts.Control input: Voltage-r elated triggering,non-polarized, capable ofs witching a parallel load.1S V C 110 000 F 05031S V C 110 000 F 0500➀➁ ➂➃6multifunctional Operating controls➀ LEDs for status indication U – green LED:control supply voltage applied R – red LED:output relay energized ➁ Time range adjustment➂ Fine adjustment of the time delay ➃ Preselection of the timing functionElectronic timers CT -E range: The economic timerssingle-functional2C D C 255 011 F 00051S V C 110 000 F 05081S V C 110 000 F 050672C D C 255 011 F 0005Economy – CT -E rangeConnecting screws in M3(Pozidrive 1)Easy and fast tightening and release of the connecting screws with pozidrive, pan- or crosshead screwdriver.Direct reading scalesDirect setting of the time delay without any additional calculation provides accurate time delay adjustment.LEDs for status indicationAll actual operational states are displayed by frontface LEDs, thus simplifyingc ommissioning and troubleshooting.82C D C 256 060 F 00062C D C 256 061 F 0006➄➁ ➂ ➀➃Electronic timers CT -S range: The high-end timersmultifunctional Operating controls➀ LEDs for status indication U/T – green LED:control supply voltage applied timingR/R1/R2 – yellow LED:1. /2. output relay energized ➁ Time range adjustment➂Fine adjustment of the time delay➃ Preselection of the timing function ➄ Set the 2nd c/o contact as an instantaneous contactsingle-functional92C D C 255 057 F 00061S V C 110 000 F 05072C D C 253 010 F 00032C D C 253 063 F 00062C D C 253 062 F 0006 High end – CT -S rangeIndication of operational statesAll actual operational states are displayed by front-face LEDs, thus simplifyingc ommissioning and troubleshooting.Double-chamber cage connectingt erminals Double-chamber cage connecting terminals provide connection of wires up to 2 x 2.5 mm 2(2 x 14 AWG), rigid or fi ne-strand, with orwithout wire end ferrules. Potential distribution does not require additional terminals.Connection of remote p otentiometersAn external potentiometer can be connected to the CT -S devices to make fi ne adjustments to the time ranges. The internal potentiometer switches off automatically when an external one is connected.Control input with volt-free 3) or voltage-related 4)t riggering 1)The new CT -S range offers two types of devices:one with volt-free and one with voltage-related triggering.The control inputs of the devices with voltage-related triggering are capable of switching parallel load and are not polarized. They can be powered either by the control supply voltage applied to A1 or by another voltage out of the rated control supply voltage range.NE W!1) selected devices 2) pending3) volt-free = dry/fl oating4) voltage-related = wet/non-fl oatingSelection guides and order references for electronic timers pe* with gold contactsControl input with voltage-related (wet/non-fl oating) triggeringControl input with volt-free (dry/fl oating) triggering Accessories: Sealable cover in 22,5 mm width: 1SVR 430 005 R 0100 Product Diameter Protection Resistance Ordercode Remote potentiometer 30.5 mm IP65 50 kΩ1SVR 700 800 R1000 Remote potentiometer 22.5 mm IP65 50 kΩ1SVR 701 800 R1000 Remote potentiometer 10.5 mm IP65 50 kΩ1SVR 214 017 R0900 EW!10CT-E range1) Functions: ON-delay, OFF-delay, impulse-ON, fl asher starting with ON or OFF, pulse shaper Control input with voltage-related (wet/non-fl oating) triggering2) Non-polarized, not capable of switching a parallel load11/12CT -D range, CT -E range, CT -S rangeCT -E range, solid state output1) contactless, function and time range selection via external jumpers 2) Functions: ON-delay (AC/DC), Impulse-ON (AC only), Flasher starting with ON (AC only), Flasher starting with OFF (AC only)1) 20...100 ms in 10 ms increments13Conversion table CT-S range 1SVR 430 ... -> 1SVR 630 ... CT-S rangeType old Order code old Type new /alternative Order code new / a lternativeMultifunctional timersCT-MFS1SVR 430 010 R0200CT-MVS.21CT-MFS.211SVR 630 010 R0200 1SVR 630 010 R0200CT-MVS1SVR 430 023 R0200CT-MVS.221SVR 630 020 R3300CT-MBS1SVR 430 010 R1200CT-MVS.22CT-MBS.221SVR 630 020 R3300 1SVR 630 010 R3200CT-MBS1SVR 430 012 R0200CT-MVS.22CT-MBS.221SVR 630 020 R3300 1SVR 630 010 R3200CT-MBS1SVR 430 011 R2200CT-MVS.231SVR 630 021 R2300CT-MBS1SVR 430 010 R1100CT-MVS.12CT-MBS.221SVR 630 020 R3100 1SVR 630 010 R3200CT-MBS1SVR 430 013 R0100CT-MVS.12CT-MBS.221SVR 630 020 R3100 1SVR 630 010 R3200CT-MBS1SVR 430 011 R2100CT-MVS.231SVR 630 021 R2300ON-delay timersCT-ERS1SVR 430 100 R1100CT-ERS.211SVR 630 100 R0300 CT-ERS1SVR 430 102 R0100CT-ERS.121SVR 630 100 R3100 CT-ERS1SVR 430 101 R2100CT-MVS.231SVR 630 021 R2300CT-ERS1SVR 430 103 R0100CT-MVS.21CT-MFS.211SVR 630 010 R0200 1SVR 630 010 R0200CT-ERS1SVR 430 100 R1200CT-ERS.211SVR 630 100 R0300 CT-ERS1SVR 430 103 R0200CT-ERS.221SVR 630 100 R3300 CT-ERS1SVR 430 101 R2200CT-MVS.231SVR 630 021 R2300ROFF-delay timersCT-AHS1SVR 430 113 R0100CT-APS.12CT-AHS.221SVR 630 180 R3100 1SVR 630 110 R3300CT-AHS1SVR 430 113 R0200CT-APS.22CT-AHS.221SVR 630 180 R3300 1SVR 630 110 R3300CT-APS1SVR 430 183 R0300CT-APS.221SVR 630 180 R3300 CT-ARS1SVR 430 120 R0100CT-ARS.221SVR 630 120 R3300 CT-ARS1SVR 430 120 R0300CT-ARS.121SVR 630 120 R3100 CT-VBS1SVR 430 261 R6000CT-VBS.171SVR 430 261 R6000 CT-VBS1SVR 430 261 R5000CT-VBS.181SVR 430 261 R5000ON- and OFF-delay timersCT-EAS1SVR 430 173 R0100CT-MXS.221SVR 630 030 R3300 CT-EAS1SVR 430 173 R0200CT-MXS.221SVR 630 030 R3300 CT-EVS1SVR 430 193 R0100CT-MXS.221SVR 630 030 R3300Type old Order code old Type new /alternativeOrder code new /a lternative Impulse-ON relaysCT-VWS1SVR 430 132 R0100CT-WBS.221SVR 630 040 R3300 CT-VWS1SVR 430 133 R0200CT-WBS.221SVR 630 040 R3300 Impulse-OFF relaysCT-AWS1SVR 430 143 R0100CT-MVS.121SVR 630 020 R3100 CT-AWS1SVR 430 143 R0200CT-MVS.121SVR 630 020 R3100 FlasherCT-EBS1SVR 430 152 R0100CT-WBS.221SVR 630 040 R3300 CT-EBS1SVR 430 153 R0200CT-WBS.221SVR 630 040 R3300 Pulse generatorsCT-TGS1SVR 430 163 R0100CT-MXS.221SVR 630 030 R3300 CT-PGS1SVR 430 253 R0100CT-MXS.221SVR 630 030 R3300 Star-delta change-over timerCT-YDAV1SVR 430 203 R0200CT-SDS.221SVR 630 210 R3300 CT-YDAV1SVR 430 201 R2300CT-SDS.231SVR 630 211 R2300 CT-YDEW1SVR 430 213 R0200CT-SDS.221SVR 630 210 R3300 Switching relaysCT-IRS1SVR 430 220 R9100CT-IRS.161SVR 430 220 R9100 CT-IRS1SVR 430 220 R8100not replaced-CT-IRS1SVR 430 221 R7100CT-IRS.141SVR 430 221 R7100 CT-IRS1SVR 430 220 R9300CT-IRS.261SVR 430 220 R9300 CT-IRS1SVR 430 220 R8300not replaced-CT-IRS1SVR 430 221 R7300CT-IRS.241SVR 430 221 R7300 CT-IRS1SVR 430 230 R9300CT-IRS.261SVR 430 220 R9300 CT-IRS1SVR 430 231 R7300CT-IRS.241SVR 430 231 R7300 CT-IRS1SVR 430 220 R9400CT-IRS.361SVR 430 220 R9400 CT-IRS1SVR 430 220 R8400not replaced-CT-IRS1SVR 430 221 R1400CT-IRS.351SVR 430 221 R1400D r u c k s c h r i f t -N r . 2C D C 110 003 B 0203 (04/06) P r i n t e d i n t h e F e d e r a l R e p u b l i c o f G e r m a n yABB STOTZ-KONTAKT GmbHPostfach 10 16 80, 69006 Heidelberg Eppelheimer Straße 82, 69123 Heidelberg GERMANY/lowvoltage –> Control Products –> Electronic Relays。

Electronic timers CT range2 2CDC111110B0203For many years, ABB’s CT range electronic timers has been used in applications worldwide and has proven its excellent functionality in daily use even under the toughest conditions. Three ranges of electronic timers provide timing functions for all applications.CT-DThe CT-D range with MDRC design (modular DIN rail compo-nents) in an enclosure with a width of only 17.5 mm fits into all domestic installation and distribution panels.CT-EThe CT-E range offers an excellent price/performance ratio and is an ideal solution for serial applications.ABB electronic timers CT rangeCT-SThe highly sophisticated CT-S range in ABB’s new S-range enclosure offers two different types of connection terminals and is ideally suited for universal use.AccessoriesThe CT-S range offers the possibility of using accessories such as a remote potentiometer to adjust the time delay or a sealable transparent cover to protect against unauthorizedchanges in time and threshold values.General news and benefitsThe CT range includes 103 electronic timers and switching relays with 16 different functions. The electronic timers are divided into three ranges with their individual benefits. A lot of different connection terminals such as screw, chamber, double-chamber cage and push-in connection terminals are available. Furthermore, relay outputs and solid-state outputs are also available.2CDC111110B0203 3The modular CT-D range of electronic timersThe CT-D range represents a link between industry and the installation types. For maximum flexibility in operation, 10 single-function as well as 2 multifunction devices with 7 timing functions are available. The devices offer 4 or 7 time ranges from 0.05 seconds up to 100 hours. Their wide input range allows use in applications worldwide.Characteristics of the CT-D range:−Diversity:− 2 multifunction timers−10 single-function timers−Control supply voltages:−Wide range: 12 - 240 V AC/DC−Multi range: 24 - 48 V DC, 24 - 240 V AC− 4 time ranges, from 0.05 s - 10 min, or−7 time ranges, from 0.05 s - 100 h−Width of only 17.5 mm−Light-grey enclosure in RAL 7035−Devices with:− 1 c/o (SPDT) contact (250 V / 6 A) or2 c/o (SPDT) contacts (250 V / 5 A)−Control input: voltage-related triggering, polarized, capable of switching a parallel load4 2CDC111110B02032CDC111110B0203 5Width and structural form:With a width of only 17,5 mm, the CT-D range of electronic timers is ideally suited for installation in distribution panels. The light-grey enclosure (RAL 7035) perfectly fits in with ABB’s MDRC products such as RCBs and MCBs.Approvals / marks:A UL 508, CAN/CSA C22.2 No.14D GOST K CB scheme E CCC a b C-Tick6 2CDC111110B0203The economic CT-E range of electronic timersThe CT-E range with its excellent price/performance ratio offers an ideal solution for serial applications. 56 single-function devices with 5 different time ranges as well as 2 multifunction timers with 6 functions and 8 time ranges offer the highest possible flexibility for almost everyapplication. For high operating cycles, contact-free CT-E timers with solid-state output are available.Characteristics of the CT-E range: −Diversity:− 2 multifunction timers −56 single-function timers − 4 switching relays −Control supply voltages: −Dual range: 24 V AC/DC−Single range: 110 - 130 V AC, 220-240 V AC −Wide range: 24 - 240 V AC/DC (CT-MFE) −Time ranges:− 5 single ranges: 0.05 - 1 s, 0.1 - 10 s, 0.3 - 30 s, 3 - 300 s, 0.3 - 30 min−8 time ranges: 0.05 s - 100 h (CT-MFE) −Devices with:− 1 c/o (SPDT) contact (250 V / 4 A) or solid-state output for high switching frequencies (thyristor 0.8 A)−Switching relay CT-IRE for added switching contacts with either side-by-side or diagonally positioned connection terminals2CDC111110B0203 7The economic range:The CT-E range offers a wide range of single-function timers with a very good price/performance ratio in the well-known ABB quality. With a total of 56 electronic timers and switching relays, the devices in this range are the ideal solution for most standard applications, for example in machinery.Approvals / marks:A UL 508, CAN/CSA C22.2 No.14C GL D GOST K CB scheme 1)E CCC 1) L RMRS a b C-Tick1)Except CT-MKE, CT-EKE and CT-AKE8 2CDC111110B0203The high-end CT-S range of electronic timers in a new housing NEWThe highly sophisticated CT-S range is ABB’s most modern and universal time relay range. This program includes 24 single-function devices and 16 multifunction timers with up to 11 functions offering the highest flexibility in operation. The devices feature 7 or 10 time ranges that are adjustable from 0.05 seconds to 300 hours.!NEW!Extended temperature range from -40 °C to 85 °CCharacteristics of the CT-S range: −Diversity:−8 multifunction timers −13 single-function timers −Control supply voltages:−Multi range: 24 - 48 V DC, 24 - 240 V AC −Wide range: 24 - 240 V AC/DC −Single range: 380 - 440 V AC −Devices with:− 1 or 2 c/o (SPDT) contacts−2nd c/o (SPDT) contact can be selected as instantaneous contact−Remote potentiometer connection−Control input with volt-free (dry/floating) or voltage-related (wet/non-floating) triggering e.g. to start timing, pause timing Approvals / marks:A UL 508, CAN/CSA C22.2 No.14 C GL 1)D GOST K CB scheme 2)E CCC ab C-Tick1) Except CT-VBS.xx2)Pending for CT-ARS.xxDouble-chamber cage connection terminalsDouble-chamber cage connection terminals provide connectionof wires up to 2 x 2.5 mm2 (2 x 14 AWG), rigid or fine-strand,with or without ferrules. Potential distribution does not requireadditional terminals.Easy Connect TechnologyInnovative Push-in connection terminals for tool-free installation.The connection is gas-proof and has the same connectiondirection as the double-chamber cage connection terminals2CDC111110B0203 910 2CDC111110B0203Accessories for the CT-S rangeTo extend the functionalities of the CT-S range you can use one of the following accessories:Remote potentiometer connectionThe CT-S range offers the possibility of connecting a remote potentiometer for the fine adjustment of the time delay. When an external potentiometer is connected, the internal front-face potentiometer is disabled.Sealable transparent coverProtection against unauthorized changes of time and threshold values. Available as an accessory.The symbols are printed on all multifunction electronic timers to make adjustment as easy as possible. The following table explains which symbol represents which function.The timing functions in detailFor further information please have a look at:Catalogue (2CDC 110 004 C0207)Panorama (2CDC 110 065 C0201)Symbol Function A ON delay B OFF delay AB ON and OFF delay CA Impulse ON CB Impulse OFF CE Impulse ON and OFF DA Flasher starting with ON DB Flasher starting with OFF DE Flasher starting with ON or OFF ED Pulse generator starting with ON or OFF H Pulse formerF Star-delta change-overFC Star-delta change-over with impulse FA Star-delta change-over twice ON-delayed G Switching relay G ON/OFF function A + Accumulative ON delayAC Fixed impulse with adjustable time delay BCAdjustable impulse with fixed time delayNotes2CDC111110B0201 11Contact usABB STOTZ-KONTAKT GmbH/lowvoltage-> Control Products -> Electronic Relays and Controls-> Time Relays/contacts Note:We reserve the right to make technical changesor modify the contents of this document withoutprior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB AG does not accept any responsibility whatsoever for potentialerrors or possible lack of information in this docu-ment.We reserve all rights to this document and the sub-ject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilisationof its contents – in whole or in part – is forbidden without prior written consent from ABB AG.Copyright© 2011 ABBAll rights reservedOrderNumber2CDC11111B23PrintedinGermany(7/11)。

Parts ListGHB-1340A / BDB-1340A(GHB-1340A shown with optional stand 321443K)JET P.O. BOX 1349 Phone: 253-351-6000 WMH Tool Group Auburn, WA 98071-1349 Fax: 1-800-274-6840 **********************M-321357A 06/02Table of ContentsTable of Contents (2)BDB-1340A Headstock Assembly I........................................................................................................3-4 BDB-1340A Headstock Assembly II.......................................................................................................5-6 BDB-1340A Headstock Assembly III......................................................................................................7-8 GHB-1340A Headstock Assembly I.....................................................................................................9-10 GHB-1340A Headstock Assembly II..................................................................................................11-12 GHB-1340A Headstock Assembly III.................................................................................................13-14 Bed Assembly I.................................................................................................................................15-17 Bed Assembly II................................................................................................................................18-19 Gear Assembly I...............................................................................................................................20-21 Gear Assembly II..............................................................................................................................22-23 Gear Assembly III.............................................................................................................................24-25 Apron Assembly I..............................................................................................................................26-27 Apron Assembly II.............................................................................................................................28-29 Apron Assembly III (30)Micro Carriage Stop Assembly (31)Top Slide, Tool Post, Saddle and Cross Slide Assembly I.................................................................32-33 Top Slide, Tool Post, Saddle and Cross Slide Assembly II................................................................34-35 Tailstock Assembly I.........................................................................................................................36-37 Tailstock Assembly II........................................................................................................................38-39 Follow Rest.. (40)Steady Rest......................................................................................................................................41-42 Additional Parts. (43)Additional Electrical Components (43)Electrical Schematic - GHB-1340A (44)Electrical Schematic - BDB-1340A (45)Wiring Photo GHB-1340A (46)Wiring Photo BDB-1340A (47)Index PartNo. No. Description Size Qty.1..........04101B........................Headstock Casting.. (1)10........TS-1482021.................Hex Socket Cap Screw..........................M6 x 12.. (4)11........04501A........................Inlet Plug. (2)13........BDB1340-H13..............Oil Sight Glass.. (2)14........TS-1503031.................Hex Socket Cap Screw..........................M6 x 12.. (3)15........TS-1490081.................Hex Cap Bolt.........................................M8 x 45.. (2)15-1.....TS-1540061.................Nut........................................................M8 (2)17........BDB1340-H17..............Screw....................................................1/8”.. (2)55........04733B........................Knob.. (1)83........04310...........................Cover. (1)84A......04723A........................Cover Hinge (1)84B......04723B........................End Cover Hinge. (1)85........04705...........................Strut (1)86........BDB1340A-02118A......Arm (1)87........TS-1523031.................Set Screw..............................................M6 x 10.. (2)88........04725B........................Plunger. (1)89........BDB1340-H89..............Cap Nut (1)90........04734B........................Spring Sleeve (1)91........BDB1340-H91..............Spring....................................................1x9x50 (1)92........04721...........................Idle Shaft. (2)93........BDB1340-H93..............Oil Nipple. (2)94........04719...........................Gear......................................................1.5m26T. (1)95........04303...........................Bushing (2)96........04720...........................Gear......................................................1.5m21T. (1)97........BDB1340A-02717A......Output Shaft.. (1)98........BB-6202ZR..................Ball Bearing...........................................6202ZR.. (2)99........BDB1340A-H99............Key........................................................5 x 5 x 50.. (1)100......TS-1540081.................Hex Nut.................................................M12.. (1)101......BDB1340-H93..............Oil Nipple. (1)102......04716...........................Spacer.. (1)103......04119A.........................Flange.. (1)104......BDB1340A-02718A......Gear......................................................1.5m50T. (1)105......GH1340A-05735..........Gear......................................................1.25m32T.. (1)............32A5726A....................Gear......................................................1.25m42T.. (1)............BDB1340A-32A5726A..Gear......................................................1.25m44T.. (1)106......BDB1340-H106............Washer. (1)107......04714...........................Bolt. (1)120......TS-1482021.................Cap Screw.............................................M6 x 12.. (4)121......BDB1340A-02722A......Stud (1)122......BDB1340A-02305A......End Cover.. (1)123......BDB1340-H123............Knob.. (1)124......BDB1340-H124............Knob.. (2)125......04724...........................Cover. (1)127......BDB1340-H127............Rubber Mat. (1)128......TS-1503081.................Hex Socket Cap Screw..........................M6 x 35.. (2)129......BDB1340-H129............C-Clip....................................................8 (1)133......BDB1340A-H133..........C-clip for Shaft.......................................19. (1)134......BDB1340A-02124........Spacer.. (1)135......BDB1340A-H135..........Plug.......................................................5 (1)136......BDB1340A-H136..........Sign Plate (1)137......BDB1340A-H137..........Half Round Cap Screw..........................M3x50. (8)138......BDB1340A-H138..........Sign Plate (1)Index PartNo. No. Description Size Qty.2..........TS-1503051.................Hex Socket Cap Screw..........................M6 x 20.. (4)3..........BB-30212.....................Taper Roller Bearing..............................60 x 110 x 22 (1)4..........BDB1340-H4................Oil Seal..................................................PG60 x 80 x 12.. (1)5..........OS-709012...................Oil Seal..................................................SG70 x 90 x 12.. (1)6..........BB-30211.....................Taper Roller Bearing..............................55 x 100 x 21.. (1)7..........TS-1503041.................Hex Socket Cap Screw..........................M6 x 16.. (4)18........04701...........................Spindle..................................................D1-4. (1)19........BDB1340-H19..............Key........................................................8 x 7 x 18.. (1)20........BDB1340-H20..............Key........................................................6 x 6 x 16.. (1)21........04102...........................Bearing Cover (front). (1)22........BDB1340-H22..............Oil Seal..................................................75 x 100 x 12.. (1)23........BDB1340-H23..............O-Ring...................................................125 x 3.1 (1)25........BDB1340-H25..............Shaft Pin................................................3 x 18.. (1)26........BDB1340-H26..............Spring....................................................0.8 x 11 x 18. (1)27........04703...........................Pin.. (1)28........04702...........................Nut. (1)29........04117A.........................Gear......................................................2m74T (1)30........04116...........................Pulley (1)31........TS-1523031.................Set Screw..............................................M6 x 10.. (2)32........04302...........................Bushing (1)33........04301...........................Bushing (1)34........04115...........................Gear......................................................2m44T (1)35........04114...........................Spacer.. (1)36........TS-1524021.................Set Screw..............................................M8 x 6. (1)37........BDB1340-H37..............O-Ring...................................................60 x 3.1.. (1)38........04112A.........................Spacer.. (1)39........04113...........................Bearing Cover (rear).. (1)40........BDB1340-H40..............Oil Seal..................................................W60 x 80 x 8 (1)41........BDB1340-H41..............O-Ring...................................................110 x 3.1 (1)42........04713...........................Gear......................................................1.5m50T. (1)43........04743...........................Locking Nut (2)110......04729...........................Cam.. (3)111.......04741...........................Pin.. (3)112......BDB1340-H112............Spring....................................................0.6 x 4 x 16.. (3)113......TS-1504041.................Hex Socket Cap Screw..........................M8 x 18.. (3)130......BDB1340-H130............O-Ring...................................................55 x 3.1.. (1)131Index PartNo. No. Description Size Qty.8..........TS-1524021.................Set Screw..............................................M8 x 10.. (1)15-1.....TS-1540061.................Nut........................................................M8 (1)44........04704...........................Eccentric Shaft. (1)45........04103A........................Bushing (1)46........04109A........................Gear......................................................2m52T, 2m22T (1)47........TS-1523011.................Set Screw..............................................M6 x 6. (1)48........04111A.........................Bushing (1)49........04110...........................Moving Arm (1)50........TS-1504071.................Hex Socket Cap Screw..........................M8 x 35.. (1)51........04726...........................Sleeve.. (1)52........BDB1340-H52..............Spring....................................................1 x 9 x 40.. (1)53........04725...........................Shaft.. (1)54........BDB1340-H54..............Cap Nut.................................................M6 (1)55........04733B........................Knob.. (1)56........04706...........................Shaft.. (1)57........04707...........................Handle.. (1)58........BDB1340-H58..............Knob.. (1)59........04104A........................Cam.. (1)60........BDB1340-H60..............Spring Pin..............................................5 x 30.. (1)61........04712...........................Input Shaft.. (1)62........BDB1340-H62..............Key........................................................6 x 6 x 40.. (1)63........BDB1340-H63..............Key........................................................5 x 5 x 25.. (1)64........TS-1550081.................Washer..................................................M12.. (1)65........TS-1540081.................Hex Nut.................................................M12.. (2)66........04708...........................Cam.. (1)68........04709...........................Strut (1)69........04105A........................Swing Arm.. (1)70........TS-1482021.................Hex Socket Cap Screw..........................M6 x 12.. (3)71........BB-6204ZR..................Ball Bearing...........................................6204ZR.. (1)72........04107...........................Pulley (1)73........TS-1524021.................Set Screw..............................................M8 x 8. (2)75........04106A........................Swing Arm.. (1)76........TS-1503051.................Hex Socket Cap Screw..........................M6 x 20.. (2)77........BB-6204.......................Ball Bearing...........................................6204. (1)78........BDB1340A-04108........Pulley (1)80........04711...........................Shaft.. (1)82........04710...........................Spacer.. (1)126......TS-1523011.................Set Screw..............................................M6 x 6. (1)131......TS-1490041.................Hex Cap Bolt.........................................M8 x 25.. (1)132......TS-1504041.................Hex Socket Cap Screw..........................M8 x 20.. (1)plate (not shown). (1)plate (not shown). (1)plate (not shown). (1)............VB-B32........................V-Belt (not shown).................................B32.. (1)............VB-B33........................V-Belt (not shown).................................B33.. (1)GHB-1340A Headstock Assembly IGHB-1340A Headstock Assembly IIndex PartNo. No. Description Size Qty.7..........GHB1340A-02101........Gear Box. (1)9..........04109...........................Shift Lever.. (1)10........04111...........................Shaft Housing (1)11........GHB1340A-02102........Cover. (1)12........GHB1340A-04117........Handle Hub (1)13........04121...........................Shaft Collar. (1)14........GHB1340A-04120........Handle Hub (1)15........GHB1340A-04119........Handle Block. (1)16........GHB1340A-04118........Hub (1)48........04232...........................Shaft.. (1)50........04234...........................Gear......................................................1.25m51T.. (1)51........04235...........................Collar. (1)52........04250...........................Shaft.. (1)56........04240...........................Washer. (2)57........04241...........................Gear Shaft.............................................1.25m17T.. (1)64........GHB1340A-04248........Handle.. (1)65........GHB1340A-04248-1.....Handle.. (1)66........GHB1340A-04249........Handle.. (1)68........04402...........................Shift Fork. (1)69........04403...........................Shift Fork. (1)78........GHB1340-4506............Gasket.. (1)87........TS-1503051.................Hex Socket Cap Screw..........................M6 x 20.. (4)88........TS-1503061.................Hex Socket Cap Screw..........................M6 x 25.. (2)93........TS-1523061.................Set Screw..............................................M6 x 18.. (1)95........TS-1524011.................Set Screw..............................................M8 x 8. (1)96........TS-1523041.................Set Screw..............................................M6 x 12.. (2)97........GHB1340A-97..............Plug.......................................................Z1/4. (1)97A......GHB1340A-97A...........Oil Drain Plug (1)99........TS-1490071.................Hex Cap Screw......................................M8 x 40.. (2)100......GHB1340-100..............Screw....................................................M4 x 8. (4)103......GHB1340-103..............Key........................................................5 x 15.. (2)114......GHB1340-114..............Pin.........................................................4 x 18.. (1)116......GHB1340-116..............Pin.........................................................5 x 30.. (2)129......SB-5MM.......................Steel Ball...............................................5 (1)130......SB-6MM.......................Steel Ball...............................................6 (2)132......GHB1340-132..............O-Ring...................................................10 x 1.9.. (1)133......GHB1340-133..............O-Ring...................................................14 x 2.4.. (2)134......GHB1340-134..............O-Ring...................................................20 x 2.4.. (2)136......GHB1340-136..............O-Ring...................................................30 x 3.1.. (1)139......GHB1340-139..............Spring....................................................1 x 6 x 7. (1)140......GHB1340-140..............Spring....................................................1 x 6 x 20.. (1)141......GHB1340-141..............Spring....................................................0.9 x 4.4 x 20.. (1)142......04235A........................Shift Fork. (1)147......GHB1340-147..............Knob......................................................M8 x 40.. (2)147A....GHB1340-147A............Knob.. (1)148......TS-1540061.................Nut........................................................M8 (2)149......GHB1340-120..............C-Clip....................................................30. (1)152......TS-1523041.................Set Screw..............................................M6 x 12.. (1)153......GHB1340A-153............Round Sign Plate. (1)bel. (1)155......GHB1340A-155............Screw....................................................M3 x 5. (8)156......GHB1340A-156............Screw....................................................M10 x 18 (1)157......GHB1340A-02502........Rubber Mat. (1)............GHB1340A-160............Oil Sight Glass (not show) (1)Index PartNo. No. Description Size Qty.4..........04104Z.........................Rear Cover. (1)5..........04105...........................Pulley (1)6..........GHB1340-4106............Plug (1)25........04209...........................Gear......................................................2m43T (1)26........GHB1340-4210............Gear......................................................2m51T (1)27........04211...........................Spacer.. (1)28........04212...........................Gear Shaft.............................................2.25m16T.. (1)29........04213...........................Cover. (1)30........04214...........................Washer. (1)31........04215...........................Shaft.. (1)32........04216...........................Washer. (1)33........04217...........................Collar w/Gear.........................................2m21T (1)34........04218...........................Gear......................................................2m29T (1)35........04219...........................Gear......................................................2m46T (1)36........04220...........................Gear......................................................2m38T (1)37........04221...........................Collar. (1)38........04222...........................Gear......................................................2m26T (1)39........04223...........................Gear......................................................2m34T (1)40........04224...........................Gear......................................................2.25m53T.. (1)41........04225...........................Plug (1)59........TS-1504041.................Socket Head Cap Screw........................M8 x 20.. (1)73........GHB1340-4501............Gasket.. (1)74........GHB1340-4502............Gasket.. (1)80........GHB1340-4508............Oil Seal..................................................20 x 40 (1)84........TS-1501041.................Hex Socket Cap Screw..........................M4 x 12.. (3)86........TS-1503031.................Hex Socket Cap Screw..........................M6 x 12.. (3)98........TS-1523031.................Set Screw..............................................M6 x 8. (4)105......GHB1340-105..............Key........................................................5 x 50.. (1)109......GHB1340-109..............Key........................................................6 x 120 (1)111.......GHB1340-111...............Key........................................................5 x 20.. (1)119......GHB1340-119N............C-Clip....................................................35. (1)124......GHB1340-124..............Bearing..................................................20 x 47 x 14. (1)125......GHB1340-125..............Bearing..................................................17 x 40 x 12. (1)126......GHB1340-126..............Bearing..................................................20 x 47 x 14. (2)137......GHB1340-137..............O-Ring...................................................40 x 3.1.. (1)138......GHB1340-138..............O-Ring...................................................47 x 3.1.. (1)150......GHB1340A-150............Key........................................................6 x 55.. (2)158......TS-1551061.................Lock Washer..........................................M8 (1)............VB-A31........................V-Belt (not shown).................................A31.. (2)Index PartNo. No. Description Size Qty.1..........GHB1340A-02103........Collar. (1)2..........04102...........................Collar. (1)3..........GHB1340-4103............Rear Cover. (1)8..........04108Z.........................Front Cover (1)17........04201...........................Gear......................................................2m37T (1)18........04202Z.........................Spacer.. (1)19........04203Z.........................Washer. (1)20........04204...........................Washer. (1)21........04205A........................Gear......................................................1.25m32T.. (1)22........04206...........................Washer..................................................12. (1)23........04207A........................Gear......................................................2m37T (1)24........04208...........................Lock Nut.. (2)42........04226...........................Gear......................................................2.25m74T.. (1)43........04227...........................Gear......................................................2.25m37T.. (1)44........GHB1340A-02702........Spindle. (1)45........04229...........................Spring....................................................0.6 x 4 x 16.. (3)46........04230...........................Pin.. (3)47........04231...........................Cam.. (3)53........04237...........................Gear......................................................2m30T (1)54........04238...........................Shaft.. (1)55........GHB1340A-02701........Shaft.. (1)67........04401...........................Collar. (2)67A......GHB1340-67A..............O-ring....................................................32 x 3.1.. (1)75........GHB1340-4503............Gasket.. (1)76........GHB1340A-02501........Gasket.. (1)77........GHB1340-4505............Gasket.. (1)79........GHB1340-4507............Oil Seal. (1)85........TS-1502041.................Hex Socket Cap Screw..........................M5 x 16.. (4)89........TS-1503061.................Hex Socket Cap Screw..........................M6 x 25.. (7)98........TS-1523031.................Set Screw..............................................M6 x 8. (1)102......TS-1540081.................Hex Nut.................................................M12.. (1)104......GHB1340-104..............Key........................................................5 x 18.. (1)106......GHB1340-106..............Key........................................................6 x 40.. (1)107......GHB1340-107..............Key........................................................6 x 50.. (1)108......GHB1340-108..............Key........................................................8 x 85.. (1)110......GHB1340-110..............Key........................................................8 x 18.. (1)113......GHB1340-113..............Pin.........................................................3 x 10.. (1)117......GHB1340-117N............C-Clip....................................................20. (2)120......GHB1340-120..............C-Clip....................................................50. (1)121......GHB1340-121..............C-Clip....................................................72. (1)122......GHB1340-122..............C-Clip....................................................42. (2)123......GHB1340-123..............Bearing..................................................20 x 42 x 8 (2)127......GHB1340-127..............Bearing..................................................50 x 90 x 20. (1)128......GHB1340-128..............Bearing..................................................60 x 110 x 22 (1)134......GHB1340-134..............O-Ring...................................................20 x 2.4.. (1)135......GHB1340-135..............O-Ring...................................................25 x 2.4.. (1)151......GHB1340A-151............Hex Socket Cap Screw..........................M8 x 18.. (3)159......GHB1340A-159............Pin.........................................................2 x 16.. (2)Index PartNo. No. Description Size Qty.1..........GHB1340A-01101........Bed. (1)2..........01110...........................Motor Base. (1)3..........TS-1550071.................Washer..................................................M10.. (3)4..........01102...........................Gap (1)5..........TS-149105...................Hex Cap Bolt.........................................M10 x 35 (3)6..........TS-1490041.................Hex Cap Bolt.........................................M8 x 25.. (4)7..........TS-1550061.................Washer. (4)8..........GHB1340A-02703........End Cover.. (1)9..........GHB1340A-9B.............Screw....................................................M5 x 8. (3)10........01112...........................Pulley (1)10A......TS-1523041.................Set Screw..............................................M6 x 12.. (1)11........01203...........................Rack.. (1)13........01204-2........................Rack.. (2)12........GHB1340A-12B...........Pin.........................................................5 x 35.. (2)14........32A1105.......................Collar. (1)15........32A1106.......................Collar. (1)16........GHB1340A-1701..........Lead Screw...........................................GHB-1340A.. (1)............BDB1340A-1701..........Lead Screw...........................................BDB-1340A.. (1)17........321728.........................Key. (1)18........321706.........................Collar. (1)19........GHB1340A-1702..........Feed Rod...............................................GHB-1340A.. (1)............BDB1340A-1702..........Feed Rod...............................................BDB-1340A.. (1)20........01707...........................Brake Ring.. (1)21........GHB1340A-21B...........Spring....................................................1 x 7.5 x 25.. (3)22........GHB1340A-1703..........Shaft......................................................GHB-1340A.. (1)............BDB1340A-1703..........Shaft......................................................BDB-1340A.. (1)23........32A1103A....................Bracket. (1)24........TS-1503061.................Hex Socket Cap Screw..........................M6 x 22.. (4)25........GHB1340A-25B...........Pin.........................................................6 x 25.. (1)26........32A1710......................Handle Hub (1)27........TS-1524061.................Screw....................................................M8 x 28.. (2)28........01710A........................Handle.. (1)28A......GHB1340A-77..............Pin.........................................................3 x 10.. (1)29........GHB1340A-29B...........Knob......................................................BM10 x 50. (1)30........TS-1522031.................Set Screw..............................................M5 x 8. (1)31........01708...........................Collar. (1)32........32A1104A....................Bracket. (1)33........GHB1340A-33B...........Pin.........................................................6 x 70.. (1)34........TS-1504131.................Hex Socket Cap Screw..........................M8 x 65.. (1)35........32A1502......................Plug (1)36........GHB1340A-36B...........Pin.........................................................6 x 65.. (2)37........TS-1504121.................Hex Socket Cap Screw..........................M8 x 60.. (2)38........32A1502......................Plug (1)39........GHB1340A-39B...........Oil Ball...................................................8 (3)40........32A1301......................Switch Box.. (1)41........TS-1504041.................Hex Socket Cap Screw..........................M8 x 20.. (4)42........TS-1523051.................Screw....................................................M6 x 16.. (1)43........32A1705......................Bushing (1)44........SB-6MM.......................Steel Ball...............................................6 (1)45........GHB1340A-45B...........Spring....................................................1X5X22.. (1)46........TS-1524041.................Screw....................................................M8 x 16.. (1)47A......TS-1525021.................Set Screw..............................................M10 x 12 (1)48........32A1504......................Switch Box Cover (1)。