ROTORK IQ3中文使用说明书IQ Mk3

ROTORK 电动执行机构参数设置及操作方法作者：杨潇波 2013年10月22日 来源： 浏览量：1181字号：T | T 1结构ROTORKIQ 系列电动执行器是对阀门进行就地及远程电动控制的非侵入式自控设备。

它由一个电机、减速齿轮、现场控制反转启动器、带电逻辑控制力矩、限位和监视装置组成。

ROTOKIQ 系列使用非侵入式手持红外线IQ 设定器1 结构ROTORK IQ 系列电动执行器是对阀门进行就地及远程电动控制的非侵入式自控设备。

它由一个电机、减速齿轮、现场控制反转启动器、带电逻辑控制力矩、限位和监视装置组成。

ROTOKIQ 系列使用非侵入式手持红外线IQ 设定器完成对力矩、限位以及一级、二级设定的。

IQ 的结构如图1所示。

图1 IQ 的结构2 IQ 执行器的操作方法2.1 手动操作压下手动/自动手柄，使其处于手动位置。

旋转手轮以挂上离合器，此时松开手柄，手柄将自动弹回初始位置，手轮将保持啮合状态，直到执行器被电动操作，手轮将自动脱离，回到电机驱动状态。

如果需要，可用一个带6.5mm铁钩的挂锁将离合器锁定在任何状态。

2.2 电动操作检查电源电压，应与执行器铭牌上的标识相符，然后即可开启电源。

无需检查相位。

如果没有进行初步检查，则不要进行电气操作，至少要用红外线设定器来完成初级设定。

选择现场/停止/远程操作：红色选择器可选择现场或远程两种操作，当选择器锁定在就地或远程位置时，停止功能仍然有效。

选择器也可锁定在停止状态，以防止现场或远程的电动操作。

逆时针旋转红色选择器旋钮至现场位置，相邻的黑色旋钮可分别转至开和关的位置；顺时针旋转红色旋钮则停止运行。

如果逆时针旋转红色选择器旋钮至远程位置，远程控制只能用于开和关，此时顺时针旋转红色旋钮仍可使执行器停止运行。

3 IQ执行器的功能检查参数设置3.1 基本参数设定方法ROTORK IQ系列执行器是全世界首家推出无需打开电气端盖即可进行调试和查询的阀门执行器。

IQ操作说明书请确保完整阅读和理解本手册电动执行机构iq系列安装和维护手册出版物编号e170c2 出版日期2002.3. rotork设定器可按现场要求对执行器的控制、指示、保护功能进行设定。

所有的执行器在投入使用前，有必要检查其与过程控制系统要求的兼容性。

请阅读本手册。

当rotork工作人员或指定代理商按照合同规定进行现场调试和验收时，执行器组态的相关文件应让客户留档备查。

本手册提供如下介绍：* 手动和电动(就地和远程)操作。

* 执行器的准备和安装。

* 根据有关阀门正确操作的要求，对执行器进行初级设定。

* 根据现场具体控制和指示的要求，对执行器进行二级设定。

* 维护 - 故障排除。

* 销售和服务。

rotorkiq系列执行器- 全世界首家推出无需打开电气端盖即可进行调试和查询的阀门执行器。

使用所提供的红外线设定器进入执行器的设定程序，即使在危险区域，也可安全、快捷地对力矩值、限位以及其它所有控制和指示功能进行设定。

iq的设定和调整在执行器主电源接通和断开时均可完成。

标准诊断功能可对控制系统、阀门和执行器的状态进行诊断，并通过执行器的显示屏上的图标和帮助屏幕来显示。

按一下设定器的按键即可在显示屏上对相应阀位的瞬时力矩进行监视。

内置的数据记录器可获取操作和阀门力矩数据，可提醒用户根据需要对阀门进行维护。

运行于pc机的iq insight软件和/或rotork本安型通讯器可访问数据记录器，可对执行器的所有功能进行组态和记录。

执行器是否带有设定器，可根据接线端子箱盖上的黄色标签来识别。

目录5 执行器的安装10 11 11页码2 1 健康与安全5.1 提升杆式阀门 -顶部安装5.2 带齿轮箱的阀门 -7.6 检查方式 7.7 程序路径分支 -分支点 (cr) 7.8 执行器的显示18 19 192 保存3 iq系列执行器的操作3.1 手动操作 3.2 电动操作 3.3 执行器的显示 -阀位指示3.4 执行器的显示 - 报警指示4 准备驱动轴套4.1 iq7至iq35 a和z型推力底座 4.2 iq7至iq35 b型非推力底座 4.3 iq40至iq95 a和z型推力底座 4.4 iq40至iq95 b型非推力底座3 侧面安装5.3 非提升杆式阀门 -3 顶部安装3 5.4 手轮密封 3 5.5 iqm调节型执行器 4 5.6 iqml线性推力装置 5.7iqml线性行程的调整5 6 接线6.1 地线的连接 7 6.2 端子箱盖的拆卸 7 6.3 电缆入口 6.4 端子的接线 76.5 端子箱盖的复位 7 设定8 7.1 设定程序 7.2 设定器97.3 进入设定程序 7.4 设定方式 - 口令 7.5 新口令1设定 / 检查方式 117.9 返回阀位指示11 8 设定 -12 初级设定功能12 初级设定功能目录1214 9 设定 -14 二级设定功能14 二级设定功能目录14 10 维护和故障排除15 10.1 帮助显示 15 10.2 irda诊断和组态1616 11 重量和尺寸1718 二进制、十六进制、十进制 18 换算表1819 20 213030 61 63 68 7071篇二：iq350说明书1. 便携式气体检测仪2. 量程：0-3%（20、50、100、200、500、1000ppm或更高浓度 %lel选择，由业主确定）3. 最小分辨率： 0.01 % (0.1、1.0ppm由厂家根据测定的范围而确定)4. 运行温度：-20-50℃5. 湿度：0-95% （无凝结水）6. 报警：内设报警装置(声、光)7. 显示：高清晰数字显示 8. 取样方式：内置取样气泵9. 电力：8、或14小时的电池选择10. 充电器：外接充电器11. 尺寸（mm）：181.1х85.9х101.6 12. 重量（kg）：1.1kg（包括电池）特性：电源：4c 碱性或镍镉电池碱性电池： 24小时镍镉电池： 12 小时标准可用气体：二氧化碳：2000ppm，1%体积百分数，10%体积百分数碳氢化合物：10，000ppm，100%lel，100%体积甲烷氧气：25%体积百分数一氧化碳：1%体积百分数或更高对于所有气体要求有其它可用的量程其它可用气体：乙醛、丙酮、丙烯醛、苯、丁烷、环己胺、二乙基胺、二甲胺、乙烷、乙醇、乙烷基苯、乙撑氧、甲醛、氟里昂152、氟里昂134a、四氟甲烷、庚烷、甲醇、丙烷、苯乙烯、二甲苯等传感器：二氧化碳（co2）和碳氢化合物（hcs）：红外线传感器氧气（o2）：长寿命电化学传感器指示器：低、高报警发光二极管指示，工作发光二极管指示，低电池发光二极管指示，泵发光二极管指示。

罗德克执行器三代说明书三代罗托克执行器说明书第三代执行器，比以往更*增强了密封性能和可维护性全新设计的屏幕显示简单且稳定的编码器出色的显示–通讯、诊断和人机交互(HMI)可通过蓝牙或红外进行组态减少内部的布线连接支持资产管理“前瞻性设计”–可对所有板件的嵌入式固件程序进行现场升级InsightII提供更好的数据管理远程关阀1显示条灭=远程关阀信号存在ESD1显示条灭=ESD信号存在远程保持信号1显示条灭=远程保持信号存在显示条亮=远程保持信号不存在，且/或远程停止有效。

调试IQ系列执行器无需打开任何电气箱盖！如果由于用户曾经打开过电气箱盖而使执行器受到损坏，Rotork公司不承担任何责任！每一台Rotork执行器在出厂前都已经过检测,如果安装、调试和密封适当，则可提供多年的无故障运行!31手动操作图1压下手动/自动手柄，使其处于手动位置.旋转手轮以挂上离合器,此时松开手柄，手柄将自动弹回初始位置，手轮将保持啮合状态,直到执行器被电动操作,手轮将自动脱离，回到电机驱动状态。

远程开阀2显示条灭=来自总线选项电路板的远程开阀信号存在.远程关阀2显示条灭=来自总线选项电路板的远程关阀信号存在!ESD2显示条灭=来自总线选项电路板的ESD信号存在。

远程保持2显示条灭=来自总线选项电路板的远程保持信号存在。

显示条亮=关阀联锁有效通过带有外部联锁触点的执行器(关阀)联锁控制，可防止未经允许的开阀电动操作.如果不需要外部联锁控制，联锁功能必须选择为[OF]！远程控制未选择显示条亮=未选择远程控制显示条灭=选择远程控制就地关阀信号不存在显示条亮=就地关阀信号不存在显示条灭=就地关阀信号存在就地开阀信号不存在显示条亮=就地关阀信号不存在显示条灭=就地关闭信号存在温度保护跳断显示条亮=温度保护跳断执行器电机带有温度保护如果电机过热，温度保护开关将跳断，执行器将停止运行。

电动执行机构IQ系列安装和维护手册请确保完整阅读和理解本手册Rotork设定器可按现场要求对执行器的控制、指示、保护功能进行设定。

所有的执行器在投入使用前，有必要检查其与过程控制系统要求的兼容性。

请阅读本手册。

当Rotork工作人员或指定代理商按照合同规定进行现场调试或/和验收* 销售和服务。

本手册提供如下介绍：* 手动和电动(就地和远程)操作。

* 执行器的准备和安装。

* 根据有关阀门正确操作的要求，对执行器进行初级设定。

* 根据现场具体控制和指示的要求，对执行器进行二级设定。

* 维护 - 故障排除。

RotorkIQ系列执行器 - 全世界首家推出无需打开电气端盖即可进行调试和查询的阀门执行器。

使用所提供的红外线设定器进入执行器的设定程序，即使在危险区域，也可安全、快捷地对力矩值、限位以及其它所有控制和指示功能进行设定。

IQ的设定和调整在执行器主电源接通和断开时均可完成。

标准诊断功能可对控制系统、阀门和执行器的状态进行诊断，并通过执行器的显示屏上的图标和帮助屏幕来显示。

按一下设定器的按键即可在显示屏上对相应阀位的瞬时力矩进行监视。

内置的数据记录器可获取操作和阀门力矩数据，可提醒用户根据需要对阀门进行维护。

运行于PC机的IQ Insight软件和/或Rotork本安型通讯器可访问数据记录器，可对执行器的所有功能进行组态和记录。

执行器是否带有设定器，可根据接线端子箱盖上的黄色标签来识别。

有关Rotork IQ和其它系列执行器的资料，可浏览我们的网站。

目录页码1 健康与安全22 保存33 IQ系列执行器的操作3手动操作3电动操作3执行器的显示 - 4阀位指示执行器的显示 - 5报警指示4 准备驱动轴套74.1IQ7至IQ35 7A和Z型推力底座4.2IQ7至IQ35 7B型非推力底座4.3IQ40至IQ95 8A和Z型推力底座4.4IQ40至IQ95 9B型非推力底座5 执行器的安装10提升杆式阀门 -11顶部安装带齿轮箱的阀门 -11侧面安装非提升杆式阀门 -11顶部安装手轮密封11IQM调节型执行器12IQML线性推力装置12IQML线性行程的调整126 接线14地线的连接14端子箱盖的拆卸14电缆入口14端子的接线 15端子箱盖的复位157 设定16设定程序16设定器17进入设定程序18设定方式 - 口令18新口令181检查方式 18程序路径分支 - 19分支点 (Cr)7.8执行器的显示 19设定 / 检查方式返回阀位指示198 设定-初级设定功能 20初级设定功能目录 21 9 设定 -二级设定功能 30二级设定功能目录 3010 维护和故障排除 61帮助显示 63IrDA诊断和组态 68 11 重量和尺寸 70二进制、十六进制、十进制 71换算表本手册是为让用户能够胜任对Rotork IQ系列执行器的安装、操作、调试及检查而出版的。

PUB002-039-00 Date of issue 12/12Table of Contents1. Introduction _____________________________31.1 Identifying Actuator Parts (3)1.2 Rotork Setting Tool (4)1.3 Introduction to this manual (5)2. Health and Safety _______________________52.1 ATEX/IECFM Certified Actuators (6)3. Storage _________________________________64. Operating your IQ Actuator ______________74.1 Operating by Hand (7)4.2 Operating Electrically (7)4.3 Display - Local Indication (8)4.4 Display – Home screen selection (9)4.5 Display Status Indication – Travel (10)4.6 Display Status Indication – Control (10)4.7 Display Alarm Indication (10)4.8 Battery Alarm (10)5. Preparing the Drive Bush _______________115.1 IQ base all sizes types A and Z3 (11)5.2 Non-Thrust Base Type B (12)6. Mounting the Actuator ________________136.1 Rising Stem Valves Top Mounted (14)6.2 Valve with Gearbox – Side Mounting (14)6.3 Non-Rising Stem Valves – Top Mounting (14)6.4 Handwheel Sealing (15)6.5 IQM Modulating Actuators (15)6.6 IQL & IQML Linear Drive Unit (15)6.7 IQL & IQML Adjusting Linear Stroke (16)7. Cable Connections _____________________167.1 Terminal Block Layout (16)7.2 Earth/Ground Connections. . . . . . . . . . . . . . . . .177.3 Removing Terminal Cover (17)7.4 Cable Entry (17)7.5 Connecting to Terminals (18)7.6 Replacing Terminal Cover (18)8. Commissioning - Basic Settings _________198.1 Connecting to the Actuator (20)8.2 Security - Password (21)8.3 Basic Settings Menu (22)8.4 Basic Settings – Limits (23)8.5 Close Settings (24)8.6 Open Settings. . . . . . . . . . . . . . . . . . . . . . . . . . .248.7 Torque Switch Bypass (25)9. Maintenance, Monitoring andTroubleshooting _______________________2610. Environmental _________________________2811. Weights and Measures _________________2912. IQ Approvals __________________________3013. Approved Fuses _______________________3214. Vibration, Shock and Noise _____________3215. Conditions of Safe Use _________________3215.1 Thread details for ATEX and IECExApproved actuators (32)15.2 Maximum constructional flamepath gaps forATEX and IECEx Approved actuators.. . . . . . . . .3316. Notes _________________________________34Battery sealing plugMetal (8 mm Allen key required)Plastic (10 mm Allen key required)1. Introduction1.1 Identifying Actuator PartsSide hand wheelRotork Bluetooth ® Setting Tool Pro4.3Display - Local Indication Fig. 4.3.1 Segment Display1. Position displayThis is the main segment display for position and torque; position indication 2. Analogue ScaleScale 0% to 100% is used whenAnalogue torque (% of rated) or3. Infra-red LEDsUsed for older models of setting tooland to initiate a data connection usingBluetooth wireless technology.4. Dual position LEDsConsisting of 2 x Yellow for midposition and 2 x bi-colour (Red / Green)for end of travel indication.5. Bluetooth indication LEDA dual intensity LED for indicating anactive connection using Bluetoothwireless technology.6. Alarm IconThis will be displayed for valve, controland actuator alarms. Alarm indicationis supported by fault description in thetext in the line above the main display.7. Battery Alarm IconThis icon will be displayed whena battery is detected as low ordischarged. "Battery low" or"Discharged" will also be displayed inthe text display above.8. Infra-Red IconThis icon flashes during setting tool9. Percentage Open IconThis icon will be displayed when aninteger open value is displayed e.g.57.3.10. Dot Matrix DisplayA high resolution 168x132 pixeldisplay for displaying setup menus anddatalogger graphs.When a positional display is active,the status and active alarms will bedisplayed.The LCD screen is made up of twolayers; the main segment display andthe dot matrix display. The displaysare dual stacked so that either displaycan be enabled to show differentinformation. This also allows acombination of both displays for addedflexibility.On power the LCD is backlit with awhite light to enable the best viewingcontrast in all lighting conditions. Foradditional positional indication, theLEDs at either side of the LCD are usedfor Closed (green), mid-travel (yellow)and Open (red) as standard. These LEDsare fully configurable in the settingsmenu or on request at time of order.4.4 Display – Home screen selectionThe actuator display can be set to showany one of the following home screens:• Position indication• Position & Digital Torque indication• Position & Analogue Torque indication• Position & Control Demand indicationThe default home screen is Position.Home screens indicate the liveconditions measured by the actuatorwhen mains power is applied. Whenmains power is switched off theactuator battery powers the displayand it will show the position indicationdisplay only.The required home screens can beset by the user either as a permanentdisplay or as a temporary display forvalve or actuator operational analysis.Temporary Home Screen display.Using the setting tool (refer to 8.1)or arrow keys, scroll throughthe available home screens untilthe required one is displayed. ThePermanent Home Screen display.Using the setting tool (refer to 8.1)connect to the actuator.From the Settings menu, selectIndication, Local Display. Fromthe available settings, select HomeScreen. Enter the password ifrequested (refer to section 8.2), selectHome screen and from the dropdownlist, select the required Home screenfor permanent display:Fig. 4.4.1 Home Screen SelectionPosition - Default valve position displayTorque (A) + Pos- Position withanalogue torque indicationOnce selected, the set display will bethe active, permanent home screen.Fig. 4.4.3 Torque (D) + PositionFig. 4.4.4 Torque (A) + PositionFig. 4.4.5 Positioner4.5 Display Status Indication –TravelThe IQ display provides real-time status indication. The top line of the text area is reserved for travel status indication. Fig 4.5.1 shows the travel status example ofCLOSED LIMITFig. 4.5.1 4.6 Display Status Indication –ControlThe bottom line of the text area isreserved for control status indicationand is displayed for approximately 2seconds after the control mode orsignal is applied.Fig 4.6.1 shows the control statusexample Remote Control.Fig. 4.6.14.7 Display Alarm IndicationThe IQ display provides alarm indicationin the form of text and alarm icons.There are 2 alarm icons:General Alarm:Battery Alarm:The general alarm icon will besupported with text in the bottom lineindicating the particular alarm, or ifmore than one is present, each alarmwill be displayed in sequence.Fig 4.7.1 shows the status example:TORQUE TRIP CLOSEDFig. 4.7.14.8Battery AlarmFig. 4.8.1The actuator checks the battery levelat approximately 1 hour intervals. Thebattery alarm icon is displayed whenthe actuator detects its battery asbeing low and the display will indicateBATTERY LOW. If the battery is flator missing the display will indicateBATTERY DISCHARGED.When a low or discharged batteryalarm is displayed the battery shouldbe replaced immediately. It is essentialthat the correct battery type is fitted tomaintain actuator certification. Refer tosection 9 for details.After replacing a battery the alarmicon will continue to be displayeduntil the next check and may takeup to 1 hour. Cycling the powerwill force a battery check and clearthe alarm.5. Preparing the Drive Bush 5.1 IQ base all sizes types A and Z3 Turn actuator onto its side, remove the cap-headed screws holding retaining plate (1) onto the thrust base and pull out the drive bush (2) complete with its bearing assembly (3). Size IQ10 to 35 have 2 screws, size IQ40 to 95—F25 bases have 8 screws, and F30 have 10 screws. Before machining the drive bush the thrust bearing must be removed.IQ10 to 18 actuators have a sealed thrust bearing located on the drive bush and retained by the split collar (4) and snap ring (5).IQ 20 to 95 have a thrust race bearing within a steel bearing housing located on the drive bush and retained by the split collar (4) and snap ring (5). The bearing is sealed within its housing by O-rings located on the drive bush andthe bearing spacer ring (6).from the drive bush prior to machining may result in damage to the bearing.Disassembly of bearing assembly allsizesLocate and remove the snap ring (5)using a suitable tool. Remove thesplit collar (4) See Fig. 5.1.1. Slide thebearing (3) off the drive bush (2).Note Additional spacer (6) and O-ringsto remove on sizes IQ20 to 95.Keep the bearings and drive bushlocating components in a safe cleanplace. The split collar (4) must be keptas a matched pair.Machine the drive bush (2) to suitthe valve stem, allowing a generousclearance on the screw thread for risingsteam threads.Fig. 5.1.11. Retaining Plate2. Drive Bush3. Sealed ThrustBearing5. Snap Ring4. Split CollarThrust BaseHousingFig. 5.1.2 F10 base assembly1. Retaining Plate2. Drive BushO-rings3. Thrust Bearing4. Split Collar6. Bearing SpacerRing5. Snap RingThrust BaseHousingFig. 5.1.3 F14 & F16 base assemblyO-rings 4. Split Collar6. Bearing SpacerRing 1. Retaining Plate2. Drive Bush3. Thrust Bearing5. Snap Ring Thrust Base HousingFig. 5.1.4 F25 & F30 base assemblyO-rings before reassembly could result in damage.Remove all swarf from the drive bush (2) ensuring all O-rings are undamaged, clean and greased (for typical greases refer to Section 11, weights and measures).Slide the bearing assembly (3) onto the drive bush (2) and ensure it is fitted down to the drive bush shoulder. On size IQ20 to IQ95 refit bearing spacer ring (6) into bearing assembly ensuring O-ring is fitted and greased. Grease and refit matched pair split collar (4) and snap ring (5).Grease and refit the drive bush bearing assembly into the thrust base housing on the actuator, ensuring that the slots in the drive bush are located into the drive dogs of the hollow output shaft.Refit the retaining plate (1) and secure with cap headed screws. For IQ40 to IQ95 tighten base retaining screws to the following torque values:F25 / FA25 Base — 8 off / M12 cap head screws: 89 Nm / 65 lbsftF30 / FA30 Base — 10off / M16 cap head screws: 218 Nm / 160 lbsft5.2 Non-Thrust Base Type BAll SizesUndo the hex head bolts securing the base plate to the gearcase and remove the base plate.The drive bush and its retaining clip can now be seen. The plate will vary withthe size of the actuator. See Fig. 5.2.1.Fig. 5.2.1Types B3 and B4 RemovalUsing external circlip pliers, expand the circlip while pulling on the drive bush. The drive bush will detach from the actuator centre column with the circlip retained in its grove. Refer to Fig. 5.2.2.Types B1 RemovalThe procedure for removal and refitting of the B1 drive bush is the same as for B3 and B4, however the circlip is replaced with a custom spring circlip. The spring operates in the same manner as the B3/B4 circlip but isexpanded using long nose-pliers. Referto Fig. 5.2.3.Fig. 5.2.36.Mounting the ActuatorRefer to Section 11 Weights and Ensure the valve is secure before fitting the actuator as the combination may be top heavy and therefore unstable.If it is necessary to lift the actuator using mechanical lifting equipment certified slings should be attached as indicated in Fig. 6.2.1 for vertical shafts and Fig. 6.2.2 for horizontal shafts.At all times trained and experienced personnel should ensure safe liftingparticularly when mounting actuators.WARNING: The actuator should shaft engagement is achieved and the actuator is secured onto the valve flange.A suitable mounting flange confirming to ISO 5210 or USA Standard MSS SP101 must be fitted to the valve.Actuator to valve fixing must confirm to Material specification ISO Class 8.8, yield strength 628 N/mm 2.via the actuator. Always lift the valve/actuator assembly via the valve.Each assembly must be assessed on anindividual basis for lifting.Fig. 6.2.16.1 Rising Stem Valves Top Mounted Fitting the Actuator and Base as a combined unit, all sizes.Fit the machined drive bush into the thrust base as previously described, lower the actuator onto the threaded valve steam, engage HAND operation and wind the hand wheel in the open direction to engage the drive bush onto the stem. Continue winding until the actuator is firmly down onto the valve flange. Wind two further turns, fit securing bolts and tighten fully to the required torque indicated in Table B.Fitting Thrust Base to Valve Actuator Fit the machined drive bush into the thrust base as previously described. Remove the thrust base from the actuator, place it on the threaded valve stem with the slotted end ofthe drive bush uppermost and turn it in the open direction to engage the thread. Continue turning until the base is positioned onto the valve flange. Fit the securing bolts but do not tighten at this stage. Lower the actuator onto the thrust base and rotate the complete actuator until the drive dogs on the actuator output shaft engage into the drive bush. Actuator flange should now be flush with the base.Continue to turn actuator until fixingholes align. Using bolts supplied fixactuator to thrust base and tightendown to required torque, see table A.Open valve by two turns and firmlytighten down onto valve flange to therequired torque, see table B.Fig. 6.1.1Fig. 6.1.2Table AFig. 6.1.3 Table B6.2 Valve with Gearbox – SideMountingCheck that the mounting flange is atright angles to the input shaft, andthat the drive bush fits the shaft andkey with adequate axial engagement.Engage HAND, offer up actuator tothe input shaft and turn handwheelto align keyway and key. Tightenmounting bolts to the required torqueindicated in Table B.6.3 Non-Rising Stem Valves – TopMountingTreat as for side mounting except thatwhen thrust is taken in the actuator,a thrust nut must be fitted above thedrive bush and securely tightened.6.4 Handwheel SealingEnsure that the sealing cap andO-ring is fitted securely to ensure that moisture does not pass down the centre column of the actuator. For valves with rising spindles a spindle or cover tube may be fitted, this will also be sealed with an O-ring and securedwith cap screws.Fig. 6.4.16.5 IQM Modulating Actuators The IQM range of actuators aresuitable for modulating control duty of up to 1,200 starts per hour.IQM have a dynamic breaking facility as standard. If mechanical overrun of the actuator and valve prove to be excessive for accurate control, the brake can be enabled. With dynamic breaking enabled, motor heating effects increase and therefore thenumber of starts may require reducing to prevent motor thermostat missioning of the IQM range is identical to the standard IQ - refer to Section 8.6.6 IQL & IQML Linear Drive Unit Consists of a lead screw assembly arrangement attached to the base of the actuator in order to provide a linear output stroke between 8 mm (3/4 in) minimum and 110 mm (4 1/4 in) maximum.The IQL/IQML actuator can be supplied with or without a yoke mounting adaptor. The adaptor consists of four pillars and a base flange to suit thevalve.Fig. 6.6.1IQML with YokeFig. 6.6.2 IQML without Yoke6.7 IQL & IQML Adjusting LinearStroke With the actuator securely fitted to the valve, but with the linear drive disconnected ensure valve is at its fully closed (down) position.Remove cover tube from actuator handwheel, locate the down stopadjustment on the linear drive unit and with two spanners loosen the lock nut, run the lock nut and tubular down stop anti-clock wise to the end of thethread.Fig. 6.7.1Turn the actuator handwheelclockwise, the linear drive will move down towards the valve spindle andcouple the linear drive to valve spindle. Turn the tubular down stop clockwise into the actuator until it comes to a mechanical stop. If the valve must close into its seat by TORQUE ACTION then back off (anticlockwise) the down stop by one third of one turn (equivalent to 1mm). Run the lock nut down onto the tubular down stop and tighten with two spanners. There is no UP STOP (open) on the linear drive unit, the mechanical stop in the valve will give this position. Refit the cover tube onto the handwheel ensuring the O-ring is fitted.The linear drive unit is pre-packed with extreme pressure multi-purpose grease MULTIS MS2, use this or an equivalent high temperature grease.A grease nipple is situated in the base of the actuator to enable lubrication of the lead screw.Periodically, depending on usage and temperature, apply two pumps of the grease gun.7. Cable Connections7.1Terminal Block LayoutFig. 7.1.1 Terminal numbers refer to connections as shown on the actuator circuit diagramremoving actuator covers.Check that the supply voltage agrees with that stamped on the actuator nameplate.A switch or circuit breaker must be included in the wiring installation or the actuator. The switch or circuit breaker must be mounted as closeto the actuator as possible and shallbe marked to indicate that it is the disconnect device for that particular actuator. The actuator must be protected with overcurrent protection devices rated in accordance with publications PUB002-018 (3-phase actuators) or PUB002-019 (single-phaseactuators).than 600 V must not be used on supply systems such as floating, or earth-phase systems, where phase to earth voltages in excess of 600 VAC could exist.7.2 Earth/Ground ConnectionsA lug with a 6 mm diameter hole iscast adjacent to the conduit entries forattachment of an external protectiveearthing strap by nut and bolt. Aninternal earth connection is alsoprovided however it must not beused alone as the protective EarthConnection.7.3 Removing Terminal CoverUsing a 6 mm Allen key loosen the fourcaptive screws evenly. Do not attemptto lever off the cover with a screwdriver this will damage the O-ring sealand may damage the flamepath on acertified unit.Fig. 7.3.1Actuators containing a RotorkBluetooth Setting Tool Pro fitted insideof the terminal compartment areidentified with a self-adhesive yellowlabel on the outside of the terminalcompartment cover.The wiring code card fixed in the coveris particular to each actuator and mustnot be interchanged with any otheractuator. If in doubt check the serialnumber on the code card with that ofthe actuator.A plastic bag in the terminalcompartment contains:• Terminal screws and washers.• Spare cover O-ring seal.• Wiring diagram.• Instruction book.Fig. 7.3.2 Actuator containing RotorkBluetooth® Setting Tool Pro.7.4 Cable EntryOnly appropriate certified explosionproof cable glands or conduit may beused in hazardous locations. The cableentries in the actuator are tapped M25x 1.5p or M40 x 1.5p.In hazardous locations, only oneappropriate certified Explosion-Proofthread adaptor per entry may be used.Fig. 7.4.1Remove plastic transit plugs. Makecable entries appropriate to the cabletype and size.Ensure that threaded adaptors, cableglands or conduit are tight and fullywaterproof. Seal unused cable entrieswith steel or brass threaded plug.In hazardous areas an appropriatecertified threaded blanking plug mustbe installed at the cable entry withoutthe use of an interposing threadadaptor.7.5 Connecting to TerminalsField wiring connections are by wiretermination ring/spade tags (refer toEx "e" enclosures below for requiredmethod) secured with the supplied4 mm (control and indication) and5 mm (power) pan head screws.that the requisite washers areused as shown in Figure 7.5.1.Failure to do so may result inconnections working loose orscrews not clamping down onwire termination tags. Springwashers must be compressed.Screw tightening torques must notexceed 1.5 Nm (1.1 lbf.ft)4 or5 mmPan HeadSpringwasherPlainwashersWire tagFig. 7.5.1power and control terminals mustbe made using AMP type 160292ring tags, for power and earthterminals and AMP type 34148 ringtabs for control terminals.Refer to the wiring diagram inside theterminal cover to identify functions ofterminals. Check the supply voltageis the same as that marked on theactuator nameplate.Remove power terminal guard.Begin by connecting power cables andreplace guard.When all connections are made ensurewiring diagram is replaced in theterminal compartment.7.6 Replacing Terminal CoverEnsure cover O-ring seal and spigotjoint are in good condition and lightly8. Commissioning - BasicSettingsAll actuator settings, Datalogger and asset management data is accessed using the supplied Rotork Bluetooth®Setting Tool Pro. Status and alarm data in addition to that shown on the home screen can also be accessed.THE CONTROL COVER MUSTNOT BE REMOVED; NO USER CONFIGURABLE SETTINGS ARE AVAILABLE WITHIN THE CONTROL ENCLOSURE. THE CONTROL COVER IS SEALED BY A QUALITY LABEL WHICH IF BROKEN MAY INVALIDATE WARRANTY.This instruction details the basic settings that must be completed before the actuator is put into service. ELECTRICAL OPERATION MUST NOT TAKE PLACE UNTIL THE BASIC SETTINGS HAVE BEEN MADE AND CHECKED.The basic settings affect the correct operation of the valve by the actuator. If the actuator has been supplied with the valve, the valvemaker or suppliermay have already made these settings.function test of the actuated valve. THIS PUBLICATION PROVIDES INSTRUCTION ON MAKING THE BASIC SETTINGS ONLY.For instruction on control and indication settings and for informationon diagnostics refer to PUB002-040.8.1 Connecting to the Actuator The Rotork Setting Tool incorporating Bluetooth wireless technology (Rotork Bluetooth ® Setting Tool Pro – BTST) is shown below. It is identified by the key symbols being clear and a clear seal between the top and bottom casings. The Infra-red only tool has filledyellow keys and a yellow seal betweencasings.The Rotork Bluetooth ® Setting Tool Pro with the relevant navigation andconfiguration keys is shown below.UpDownBackSelect/SaveRight/IncreaseLeft/DecreaseConnecting to the actuator using BluetoothThe default security set in the actuator for Bluetooth connection is by initiation using an infra red command. This means that the user must be in close proximity and in direct line of sight of the actuator.Point the setting tool at the actuator display window within a range 0.25 m (10 in) and Press key.The screen will change to the MainMenu screen.Fig. 8.1.1The Setting Tool will automatically connect using Bluetooth which takes up to 5 seconds and when connected will be indicated by blue lights illuminating on the tool and in the actuator display window. Once connected, the tool can be used without pointing it at the actuator display window.Bluetooth connection will be maintained while setting tool key commands are made. After a period of 6 minutes with no key commands, Bluetooth connection will be turned off and the Setting tool and display blue lights will go out. To manually turn off Bluetooth connection at any time, press the setting tool and keys together.8.2 Security - PasswordThe default security level for connecting to the actuator is by infra-red Bluetooth initiation. This requires that the user is at the actuator within 0.25 metre distance and in direct line of sight of the display. For instruction on connecting to the actuator referto 8.1.All actuator settings can be viewed with the actuator selected to Local, Stop or remote.To change an actuator setting, the actuator must be selected to Local or Stop and a correct password entered. If the actuator is selected to Remote and a setting is selected, the followingwarning will be displayed:Fig. 8.2.1Select OK to return to settings screen.With the actuator selected to Localor Stop and when any function isselected, the Password screen will bedisplayed:Fig. 8.2.2The factory set default passwordROTORK is displayed and the OKkey is highlighted.Press theThe setting screen will again bedisplayed. The example below showsSettings – Limits – Close Settingswith the function Actionhighlighted:Fig. 8.2.3The function and its setting option orrange will then be highlighted:Fig. 8.2.4If the user does not wish to changethe function value, press theback button to escape withoutchanging.8.3 Basic Settings MenuUse the or arrow keys to change the setting to the required value, the example below show a close action of Torquehaving been selected.Fig. 8.2.5Press the The highlight will return to the function name only and its stored setting will bedisplayed:Fig. 8.2.6The password will be requested the first time a function is selected. Once correctly entered, thepassword will not be required to be entered again for the duration of setting tool communication with the actuator. Other functions can be set as required.8.4Basic Settings – Limitsfunction test of the actuated valve. Connect to the actuator as described in Section 8.1. From the Position display home screen press the key. The main menu will be displayed. Navigate to Settings using theFig. 8.4.1The settings menu will be displayed:keysThe setting first selected to bechanged will require a password tobe entered – refer to section 8.2.The limit settings are shown below with their factory default values:1 / 122 / 123 / 124 / 125 / 126 / 127 / 128 / 129 / 1210 / 1211 / 1212 / 12Function Close Direction (1 / 12) is shown highlighted. Use to scroll throughfunctions. Functions will be highlighted in turn.8.5 Close Settings1 / 12. Close DirectionFunction sets the direction required to close the valve. Manually operate the actuator and valve to establish closing direction.to select Close Directionor2 / 12. Close ActionThe actuator can be configured closeon torque for seating valve types orlimit for non-seating valve types.absence of valvemaker instructionrefer to the following table.to select Close Actionor3 / 12. Close TorqueThe value of torque available to closethe valve can be set between 40%and 100% of rated. The actuatorrated torque value is shown on itsnameplate.to select Close Torquefunction. Use key to decrease valueand key to increase value.Instruction:Fig. 8.5.1Move the actuator and valve to theclose position. Allow for overrun bywinding the open by ½ to 1 turn.8.6 Open Settings5 / 12. Open ActionThe actuator can be configured openon torque for seating valve types orlimit for non-seating valve types.absence of valvemaker instructionset open action to “Limit”.to select Open Actionor6 / 12. Open TorqueThe value of torque available to openthe valve can be set between 40%and 100% of rated. The actuatorrated torque value is shown on itsnameplate.to select Open Torquefunction. Use key to decrease valueand key to increase value.。

如图1-3按Left 键 按+或-键：修改密码值 按Enter 键：确认被修改的密码按Enter 键：确认密码 按Down 键：进入 按Down 键 按Down 键 按Left 键键： 按阀门调试说明书IQ 型号为两位式阀门IQM 型号为调节型阀门我们不论调试IQ 还是IQM 型号的阀门，都必须首先将阀门切换开关切换到就地位置，方可进行阀门调试，否则也只简单地看一看阀门一此参数而已。

二、IQ 和IQM 调试说明：第一步：密码确认（PS:Password ）如图1-1、1-2RotoRK 的IQ 和IQM 两种型号的阀门，在开始调时都需要进行密码确认，如果不进行密码确认就不能够修改阀门的内部参数，阀门也就不能实现各种功能。

在调试阀门时，首先按下Down 键阀门LED 显示器会显示如图1-1画面，这时密码还没有被确认，按Enter 键密码就被确认，这时LED 显示器会显示如图1-2画面。

第二步：密码修改(PC:Password Changed)如图1-3如果你想更改密码可以在显示如图1-2的画面时按Left 键LED 显示器会显示如图1-3的画面，按+和-键可以修改密码，最后只要按一次Enter 键时被修改后的密码会闪烁一次，表示修改密码成功。

以后再次进入就必须输入此密码方可进入该系统。

第三步：力矩设定（Set torque value closed and open ）如图1-5、1-6开关阀力矩可设范围为40%——100%，如果越出此范围阀门会自动报警，每按一次+或-键时1%的递增或者递减。

所被设定的力矩值确认之后，可以按Enter 键确认所设力矩值，这时可以看到所设力矩值会闪烁一次，这表明你所设定的力矩值已被存入阀门的存储器中，阀门已认可你的设定。

图1-5中的字符（TC:Torque Closed ）；图1-6中的字符（TO:Torque Open ）第四步：开关行程设定（Set limit closed and open ）将阀门移动到一个合适的全关位置，当LED 显示器显示如图1-7时，按Enter 键时，显示器上的两条横线会闪烁一次，这表示阀门的全关位置已被执行器所接收并确认。

ROTORK电动执行机构参数设置及操作方法作者：潇波2013年10月22日来源：浏览量：1181字号：T| T1结构ROTORKIQ系列电动执行器是对阀门进行就地及远程电动控制的非侵入式自控设备。

它由一个电机、减速齿轮、现场控制反转启动器、带电逻辑控制力矩、限位和监视装置组成。

ROTOKIQ系列使用非侵入式手持红外线IQ设定器1 结构ROTORK IQ系列电动执行器是对阀门进行就地及远程电动控制的非侵入式自控设备。

它由一个电机、减速齿轮、现场控制反转启动器、带电逻辑控制力矩、限位和监视装置组成。

ROTOKIQ系列使用非侵入式手持红外线IQ设定器完成对力矩、限位以及一级、二级设定的。

IQ的结构如图1所示。

图1 IQ的结构2 IQ执行器的操作方法2.1 手动操作压下手动/自动手柄，使其处于手动位置。

旋转手轮以挂上离合器，此时松开手柄，手柄将自动弹回初始位置，手轮将保持啮合状态，直到执行器被电动操作，手轮将自动脱离，回到电机驱动状态。

如果需要，可用一个带6.5mm铁钩的挂锁将离合器锁定在任何状态。

2.2 电动操作检查电源电压，应与执行器铭牌上的标识相符，然后即可开启电源。

无需检查相位。

如果没有进行初步检查，则不要进行电气操作，至少要用红外线设定器来完成初级设定。

选择现场/停止/远程操作：红色选择器可选择现场或远程两种操作，当选择器锁定在就地或远程位置时，停止功能仍然有效。

选择器也可锁定在停止状态，以防止现场或远程的电动操作。

逆时针旋转红色选择器旋钮至现场位置，相邻的黑色旋钮可分别转至开和关的位置；顺时针旋转红色旋钮则停止运行。

如果逆时针旋转红色选择器旋钮至远程位置，远程控制只能用于开和关，此时顺时针旋转红色旋钮仍可使执行器停止运行。

3 IQ执行器的功能检查参数设置3.1 基本参数设定方法ROTORK IQ系列执行器是全世界首家推出无需打开电气端盖即可进行调试和查询的阀门执行器。

当执行器与阀门连接可靠后，接通主电源，并将执行器选择在就地或停止位，使用所提供的红外线设定器进入执行器的设定程序，即可对行程末端的限位方式、力矩值和限位以及其它所有控制和指示功能进行设定。

IQ系列安全使用、安装、基本设定及维护手册此手册包含了安全方面的重要内容，请确保在安装、操作或维护设备之前通读并理解此方面内容。

PUB002-039-00出版时间11/12目录1. 简介 _________________________________ 31.1. 执行器部件识别 (3)1.2. Rotork设定器 (4)1.3. 手册简介 (5)2. 健康与安全 ___________________________ 52.1. ATEX/IECFM认证的执行器 (6)3. 保存 _________________________________ 64. IQ执行器的操作 ______________________ 74.1. 手轮操作 (7)4.2. 电动操作 (7)4.3. 显示–就地指示 (8)4.4. 显示-主屏幕选项 (9)4.5. 显示状态指示-行程 (10)4.6. 显示状态指示-控制 (10)4.7. 显示报警指示 (10)4.8. 电池报警 (10)5. 准备驱动轴套 _________________________ 115.1. IQ所有的A、Z3型底座 (11)5.2. B型非推力底座 (12)6. 安装执行器 __________________________ 136.1. 提升杆式阀门 - 顶装 (14)6.2. 带齿轮箱的阀门 - 侧装 (14)6.3. 非提升杆式阀门 - 顶装 (14)6.4. 手轮密封 (15)6.5. IQM调节型执行器 (15)6.6. IQL和IQML直行程驱动装置 (15)6.7. IQL和IQML直行程驱动装置的调试 (16)7. 电缆连接 ____________________________ 177.1. 接地连接 (17)7.2. 卸下接线端子箱盖 (17)7.3. 电缆入口 (17)7.4. 连接至端子 (18)7.5. 回装接线端盖 (18)8. 调试 - 基本设定 ______________________ 198.1. 连接至执行器 (20)8.2. 安全 - 口令 (21)8.3. 基本设定菜单 (22)8.4. 基本设定 - 限位 (23)8.5. 关阀设定 (24)8.6. 开阀设定 (24)8.7. 力矩开关旁路 (25)9. 维护、监视及故障排除_________________ 2610. 环保处理 ____________________________ 2811. 重量和油量 __________________________ 2912. IQ认证 _____________________________ 3013. 认可的保险丝 ________________________ 3114. 振动、冲击和噪音 ____________________ 3115. 安全使用条件 ________________________ 3121.简介1.1.执行器部件识别手轮控制器盖电机底座接线端子箱盖电池密封塞金属（需要8 mm艾伦内六角扳手）塑料（需要10 mm艾伦内六角扳手）酌情而定。