瓦尔特刀盘型号说明

CNC刀柄标准加工中心的主轴锥孔通常分为两大类，即锥度为7:24的通用系统和1:10的HSK真空系统。

7:24锥度的通用刀柄锥度为7:24的通用刀柄通常有五种标准和规格，即NT（传统型）、DIN 69871（德国标准）、IS0 7388/1 （国际标准）、MAS BT（日本标准）以及ANSI/ASME（美国标准）。

NT型刀柄德国标准为DIN 2080，是在传统型机床上通过拉杆将刀柄拉紧，国内也称为ST；其它四种刀柄均是在加工中心上通过刀柄尾部的拉钉将刀柄拉紧。

目前国内使用最多的是DIN 69871型（即JT）和MAS BT 型两种刀柄。

DIN 69871型的刀柄可以安装在DIN 69871型和ANSI/ASME主轴锥孔的机床上， IS0 7388/1型的刀柄可以安装在DIN 69871型、IS0 7388/1 和ANSI/ASME主轴锥孔的机床上，所以就通用性而言，IS0 7388/1型的刀柄是最好的。

（1）DIN 2080型（简称 NT或ST）DIN 2080是德国标准，即国际标准ISO 2583 ，是我们通常所说NT型刀柄，不能用机床的机械手装刀而用手动装刀。

（2） DIN 69871 型（简称JT、 DIN、DAT或DV）DIN 69871 型分两种，即DIN 69871 A/AD型和DIN 69871 B型，前者是中心内冷，后者是法兰盘内冷，其它尺寸相同。

（3） ISO 7388/1 型（简称 IV或IT）其刀柄安装尺寸与DIN 69871 型没有区别，但由于ISO 7388/1 型刀柄的D4值小于DIN 69871 型刀柄的D4值，所以将ISO 7388/1型刀柄安装在DIN 69871型锥孔的机床上是没有问题的，但将DIN 69871 型刀柄安装在ISO 7388/1型机床上则有可能会发生干涉。

（4） MAS BT 型（简称 BT）BT型是日本标准，安装尺寸与 DIN 69871、IS0 7388/1 及ANSI 完全不同，不能换用。

Operating Instructions and Parts ManualArbor Press – ½-, 1-, 2-, 3-, 5-TonModel No. AP0-M, AP1-M, AP2-M, AP3-M, AP5-MWALTER MEIER (Manufacturing) Inc.427 New Sanford RoadLaVergne, Tennessee 37086 Part No. M-333605M Ph.: 800-274-6848 Revision A 05/2011 Copyright © 2011 Walter Meier (Manufacturing) Inc.Warranty and ServiceWalter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.MORE INFORMATIONWalter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit .WARRANTYJET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).WHAT IS COVERED?This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.WHO IS COVERED?This warranty covers only the initial purchaser of the product.WHAT IS THE PERIOD OF COVERAGE?The general JET warranty lasts for the time period specified in the product literature of each product.WHAT IS NOT COVERED?Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.HOW TO GET SERVICEThe product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.HOW STATE LAW APPLIESThis warranty gives you specific legal rights; you may also have other rights which vary from state to state.LIMITATIONS ON THIS WARRANTYWALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by Walter Meier.Table of ContentsWarranty and Service (2)Table of Contents (3)Warnings (4)Introduction (5)Specifications (5)Arbor Press Features (6)Set-up and Operation (6)Changing Ram Position (6)Maintenance (6)Parts Lists (7)Exploded View (8)The specifications in this manual are given as general information and are not binding. Walter Meier (Manufacturing) Inc., reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment deemed necessary for any reason whatsoever.1. Read and understand the entire owners' manual before attempting assembly or operation.2. Read and understand the warnings posted on the machine and in this manual. Failure to comply withall of these warnings may cause serious injury.3. Replace the warning labels if they become obscured or removed.4. This arbor press is designed and intended for use by properly trained and experienced personnelonly. If you are not familiar with the proper and safe operation of an arbor press, do not use until proper training and knowledge have been obtained.5. Do not use this arbor press for other than its intended use. If used for other purposes, Walter Meier(Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.6. Always wear approved safety glasses/face shields while using this arbor press. Everyday eyeglassesonly have impact resistant lenses; they are not safety glasses.7. Do not operate this arbor press while tired or under the influence of drugs, alcohol or any medication.8. Make sure this arbor press is firmly secured to the floor or bench before use.9. Check damaged parts. Before further use of the arbor press, a part that is damaged should becarefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.10. Provide for adequate space surrounding work area and non-glare, overhead lighting.11. Keep the floor around the arbor press clean and free of scrap material, oil and grease.12. Keep visitors a safe distance from the work area. Keep children away.13. Make your workshop child proof with padlocks, master switches or by removing starter keys.14. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” arecareless acts that can result in serious injury.15. Maintain a balanced stance at all times so that you do not fall into the arbor press. Do not overreachor use excessive force to perform any machine operation.16. Use recommended accessories; improper accessories may be hazardous.17. Make sure the work piece is securely attached or clamped to the table.18. Remove loose items and unnecessary work pieces from the area before starting the machine.19. Do not overload the arbor press by using extension (cheater) bars.20. Use steel collars to support parts when pressing on bearings to prevent damage to the bearings. Familiarize yourself with the following safety notices used in this manual:This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.This means that if precautions are not heeded, it may result in serious injury or possibly even death.IntroductionThe arbor press is designed for riveting, swaging, bending, punching, and flattening. The arbor press can be used to press on or remove close-fitting bearings and bushings. It is suited for the production environment as well as machine shops, automobile repair shops, and home workshops.The anvil has four slots that are available for a variety of pressing operations.SpecificationsStock# ............................... 333605............... 333610............... 333620............... 333630 (333650)Model# ............................... AP0-M................ AP1-M................ AP2-M................ AP3-M................ AP5-M Capacity .............................. ½Ton.................. 1 Ton.................. 2 Ton.................. 3 Ton................... 5Ton Dimensions:Length ................................... 9”......................11”......................16”................18-1/8”................ 26-1/8” Width .............................. 5-1/2””................. 7-1/2”................. 9-1/2”......................11”................ 12-3/4” Height ............. ....................11”................. 8-3/4”................17-1/8”................20-1/2”................ 34-5/8” Max Working Height ........ 4-3/4”................. 5-7/8”....................... 9”................12-1/2”................ 18-1/6” Swing .............................. 6-5/8”....................... 8”................11-3/8”................10-3/4”...................... 17” Anvil Diameter ....................... 4”....................... 5”................. 7-3/8”................11-3/8”...................... 18” Ram Dimension ............ 3/4” Sq.................. 1” Sq.................. 1” Sq.................. 1” Sq................... 2” Sq. Net Weight ................... 16-1/2 lbs........... 24-1/4 lbs................. 64 lbs............... 105 lbs................ 248 lbs. The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Walter Meier (Manufacturing) Inc., reserves the right to change specifications at any time and without prior notice, without incurring obligations.Read and understand the entire contents of this manual before attempting assembly or operation! Failure to comply may cause serious injury!Arbor Press FeaturesThe arbor press (see Exploded view on page 8) consists of a cast iron base, an anvil, a pressing handle with lock knob, and a rack-type ram.The removable anvil has four cutouts that can be used for pressing off or pressing on bearings or bushings of various sizes.Set-up and OperationNote: The item numbers provided in the procedures that follow correspond with the item numbers in the exploded view in the Replacement Parts section, see page 8.Do not use the arbor press without first securing the arbor press to the workbench and anchoring the workbench to the floor.Mount the arbor press to the workbench or stand and secure with bolts using the holes in the base (1). Also, secure the workbench or stand to the floor..Changing Ram PositionThe ram has a flat surface on one end and a hole on the other end. The hole is used to accept the punch inserts. Change-out the ram as follows:A. Remove the handle by loosening the knob(17). Then remove one cap (5) from thehandle assembly. Remove handle (6) from the pinion (16).B. Remove the pinion retainer (14) by backingoff the Set Screw (13). Now slide the pinion retainer (14) off of the pinion (16).C. Pull up on the ram (4) enough to provideslack to remove the pinion (16) from the arbor press.D. Pull the ram (4) out the top of the arborpress body. Turn the ram (4) end-for-end.Hint: if ram does not freely come out of arbor press body loosening the two hex nuts (11) on side of arbor press body and the two hex nuts (11) on the front plate (12).E. Repeat steps A – D in reverse.MaintenanceA. Periodically lubricate the arbor press with alight machine oil.B. Wipe off or vacuum the accumulated debrisand dust after using the arbor press.C. Periodically check the ram for side-to-side andfront-to-back play. If the play is excessive, loosen the hex nuts (11) and adjust (tighten) the screws (10 on side, 9 in front) just enough to eliminate the excess play. Tighten them equally to assure even contact with the ram(4).D. Once the play is eliminated, hold the screw(10 or 9) in position and tighten the hex nut(11). Check to make sure the amount of playis acceptable.Parts ListsModel AP0-M – 1/2-ton Arbor PressIndex Part No. Description Qty1 .......... A P0-01 ............. B ase .. (1)2 .......... A P0-06 ............. A nvil (1)3 .......... A P0-16 ............. S pring Pin 6x16 . (1)4 .......... A P0-02 ............. R am (1)5 .......... A P0-5-1............ C ap . (2)6 .......... A P0-6-1............ H andle .. (1)7 .......... T S-1482051 ..... B olt, Hex M6x25 (4)8 .......... T S-1550041 ..... W asher M6.. (4)9 .......... T S-1482051 ..... B olt, Hex M6x25 (2)10 ........ T S-1482061 ..... B olt, Hex M6x30 (2)11 ........ T S-1540041 ..... N ut, Hex M6 (4)12 ........ A P0-12 ............. P late .. (1)13 ........ T S-1523011 ..... S HSS M6x6 (1)14 ........ A P0-10 ............. P inion Retainer.. (1)15 ........ T S-1482021 ..... B olt, Hex M6x12 (1)16 ........ A P0-03 ............. P inion . (1)17 ........ A P0-05 ............. K nob .. (1)18 ........ T S-2361061 ..... L ock Washer M6 .. (4)............ A P0-19 ............. I D Label (not shown) .. 1 Model AP1-M – 1-ton Arbor PressIndex Part No. Description Qty1 .......... A P1-01 ............. B ase .. (1)2 .......... A P1-06 ............. A nvil (1)3 .......... A P0-16 ............. S pring Pin 6x16 . (1)4 .......... A P1-02 ............. R am (1)5 .......... A P1-5-1............ C ap . (2)6 .......... A P1-6-1............ H andle .. (1)7 .......... T S-1482051 ..... B olt, Hex M6x25 (4)8 .......... T S-1550041 ..... W asher M6.. (4)9 .......... T S-1482051 ..... B olt, Hex M6x25 (2)10 ........ T S-1482061 ..... B olt, Hex M6x30 (2)11 ........ T S-1540041 ..... N ut, Hex M6 (4)12 ........ A P1-12 ............. P late .. (1)13 ........ T S-1523011 ..... S HSS M6x6 (1)14 ........ A P1-10 ............. P inion Retainer.. (1)15 ........ T S-1482021 ..... B olt, Hex M6x12 (1)16 ........ A P1-03 ............. P inion . (1)17 ........ A P1-05 ............. K nob .. (1)18 ........ T S-2361061 ..... L ock Washer M6 .. (4)............ A P1-19 ............. I D Label (not shown) .. 1 Model AP2-M – 2-ton Arbor PressIndex Part No. Description Qty1 .......... A P2-01 ............. B ase .. (1)2 .......... A P2-06 ............. A nvil (1)3 .......... A P2-16 ............. S pring Pin 6x25 . (1)4 .......... A P2-02 ............. R am (1)5 .......... A P2-5-1............ C ap . (2)6 .......... A P2-6-1............ H andle .. (1)7 .......... T S-1490051 ..... B olt, Hex M8x30 (4)8 .......... T S-1550061 ..... W asher M8................. 4 9 ..........TS-1490051 .....Bolt, Hex M8x30 (2)10 ........TS-1490051 .....Bolt, Hex M8x30 (2)11 ........TS-1540061 .....Nut, Hex M8 (4)12 ........AP2-12 .............Plate (1)13 ........TS-1523011 .....SHSS M6x6 . (1)14 ........AP2-10 .............Pinion Retainer .. (1)15 ........TS-1490021 .....Bolt, Hex M8x16 (1)16 ........AP2-03 .............Pinion . (1)17 ........AP2-05 .............Knob .. (1)18 ........TS-2361081 .....Lock Washer M8 .. (4)............AP2-19 .............ID Label (not shown) (1)Model AP3-M – 3-ton Arbor PressIndex Part No. Description Qty1 ..........AP3-01 .............Base (1)2 ..........AP3-06 .............Anvil (1)3 ..........AP2-16 .............Spring Pin 6x25 . (1)4 ..........AP3-02 .............Ram (1)5 ..........AP3-5-1 ............Cap . (2)6 ..........AP3-6-1 ............Handle (1)7 ..........TS-1490051 .....Bolt, Hex M8x30 (4)8 ..........TS-1550061 .....Washer M8 .. (4)9 ..........TS-1490051 .....Bolt, Hex M8x30 (2)10 ........TS-1490051 .....Bolt, Hex M8x30 (2)11 ........TS-1540061 .....Nut, Hex M8 (4)12 ........AP3-12 .............Plate (1)13 ........TS-1524011 .....SHSS M8x8 . (1)14 ........AP3-10 .............Pinion Retainer .. (1)15 ........TS-1490031 .....Bolt, Hex M8x20 (1)16 ........AP3-03 .............Pinion . (1)17 ........AP3-05 .............Knob .. (1)18 ........TS-2361081 .....Lock Washer M8 .. (4)............AP3-19 .............ID Label (not shown) (1)Model AP5-M – 5-ton Arbor PressIndex Part No. Description Qty1 ..........AP5-01 .............Base (1)2 ..........AP5-06 .............Anvil (1)3 ..........AP5-16 .............Spring Pin 6x24 . (1)4 ..........AP5-02 .............Ram (1)5 ..........AP5-5-1 ............Cap . (2)6 ..........AP5-6-1 ............Handle (1)7 ..........TS-1491061 .....Bolt, Hex M10x40 . (4)8 ..........TS-1550071 .....Washer M10 (4)9 ..........TS-1491061 .....Bolt, Hex M10x40 . (2)10 ........TS-2210501 .....Bolt, Hex M10x50 . (2)11 ........TS-1540071 .....Nut, Hex M10 . (4)12 ........AP5-12 .............Plate (1)13 ........TS-1524031 .....SHSS M8x12 .. (1)14 ........AP5-10 .............Pinion Retainer .. (1)16 ........AP5-03 .............Pinion . (1)18 ........TS-2361101 .....Lock Washer M10. (4)............AP5-19 .............ID Label (not shown) (1)Exploded ViewWALTER MEIER (Manufacturing) Inc.427 New Sanford RoadLaVergne, Tennessee 37086Ph: 800-274-6848。

_ W ALTER XTRA·TEC ® INSERT DRILL 可转位刀片钻头孔加工刀具创新产品手册孔加工WALTER TIGER-TEC® SILVER 银虎刀片技术—切削领域内的全新技术2瓦尔特 (Walter) Xtra·tec ® Insert Drill 可转位刀片钻头： 非常精确、高效、经济刀具– 带四刃刀片的钻头– 直径范围 13.5–59 mm – 有效齿数 Z = 1– 钻深：2 x D 、3 x D 、4 x D 和 5 x D – 刀片的理想位置使加工时的受力 平衡均匀– 优化的排屑槽，可以使切屑顺畅 排出，并保证刀杆的稳定性– 硬质镀镍表面提供防腐和防磨损 保护，以及使切屑更好地排出– TorxPlus 螺钉更方便操作， 并提高了夹紧和松开扭矩– 圆柱形连接环使刀具直径的测量 简单方便Xtra·tec ® Insert Drill 可转位刀片钻头应用– 用于所有钢和铸铁材料以及不锈钢和难加工材料– 可在斜面或不平的表面进行孔加工以及链式钻孔– 非常适合于通用机械制造、汽车和批量生产行业以及航空和航天工业最优的刀片布置，有利于加工过程中的 力平衡镀镍的螺旋排屑槽 使排屑流畅顺利Xtra·tec ® Insert Drill 可转位刀片钻头 3客户收益：– 允许提高加工参数，从而提高生产效率– 优化了加工时的切削力，从而使孔加工公差更小– 降低成本：• 真正的 4 切削刃 • 较高的切削参数 • 节省了额外的工序– 通过钻孔直径上的 Wiper 修光刃 可获得优秀的表面质量– 使用正型夹紧刀片，具有更高的 工艺可靠性型号：B4212、B4213、B4214、B42154瓦尔特 (Walter) Xtra·tec ® Insert Drill 可转位刀片钻头： 高效的刀夹式解决方案刀具– 四刃刀片的钻头– 有效齿数 Z = 1– 刀夹式设计 (1 个中心 + 1 个周边)– 直径范围 59–120 mm (标准品至 80 mm)– 直径可调节，公称直径 +0.6 mm – 钻深 1 x D c 至 5 x D c (标准品 3 x D c )– 可提供瓦尔特 NCT 接口的模块化 钻头– 刀片的理想位置使加工时的受力 平衡均匀– 硬质镀镍表面提供防腐和防磨损 保护，以及使切屑更好地排出– TorxPlus 螺钉更方便操作， 并提高了夹紧和松开扭矩– 圆柱形连接环使刀具直径的测量 简单方便应用– 用于所有钢和铸铁材料以及不锈钢和难加工材料– 可在斜面或不平的表面进行孔加工以及链式钻孔– 非常适合于通用机械制造、汽车和批量生产工业以及航空和航天工业客户收益：– 允许提高加工参数，从而提高生产效率– 瓦尔特 (Walter) 模块化系统提高了灵活性– 降低成本：• 真正的 4 切削刃 • 较高的切削参数 • 刀夹结构方式– 通过钻孔直径上的 Wiper 修光刃 可获得优秀的表面质量– 使用正型夹紧刀片，具有更高的 工艺可靠性WALTER XPRESS 瓦尔特速致– 瓦尔特速致适用于直径范围59–120 mm 、长度至 5 x D c 的刀具– 提供的标准刀夹 (见产品信息) 完整地涵盖了该范围– 模块化结构形式可以缩短交货期– NCT 接口确保模块化刀具结构以及 刀柄可安装到几乎所有机床主轴中刀夹：FR743C-6刀夹：FR746P-6刀夹：FR744P-6Xtra·tec ® Insert Drill 可转位刀片钻头通过可径向调节的 外刀夹进行公差补偿采用刀夹结构方式， 磨损件更换简单镀镍的螺旋排屑槽 使排屑流畅顺利用于模块化结构的 Walter NCT 接口Xtra·tec ® Insert Drill 可转位刀片钻头 5刀具名称：B4212-5898410可转位刀片：P4840P-3R-E57 / P4841C-3R-E57切削材质：WKP25S / WKP35S直径：23.7 mm工件名称：连杆材料：C70钻孔深度：30 mm切削参数：原有刀具银虎刀片技术Tiger·tec®Silverv c210 m/min210 m/min n2820 rpm2820 rpmf z0.08 mm/转0.08 mm/转v f226 mm/min226 mm/min Z11刀具寿命2500 个零件4500 个零件客户收益：– 刀具寿命从 2500 件提高到 4500 件– 实现更高的加工参数和工艺可靠性– 更好的表面质量6刀具名称：B4214.F40.40.Z1.160R-6可转位刀片：P4848P-6R-E57 / P4841C-6R-E57切削材质：WKP35S / WXP40直径：40 mm工件名称：弹性连接件材料： 1.72钻孔深度：148 mm切削参数：原有刀具银虎刀片技术Tiger·tec®Silverv c220 m/min163 m/minn1751 rpm1297 rpmf z0.05 mm/转0.15 mm/转v f88 mm/min195 mm/minZ11加工时间101 秒46 秒刀具寿命2368 个零件7104 个零件客户收益：– 刀具寿命提升达 + 200%– 生产效率提升达 + 120%– 释放了机床能力Xtra·tec® Insert Drill 可转位刀片钻头 7应用示例 3：加工连杆刀具名称：B4212-5642880可转位刀片：P4841P-5R-E57 / P4841C-5R-E57切削材质：WKP25S / WKP35S直径：31.5 mm工件名称：连杆材料：36MnVS4钻孔深度：20 mm切削参数：原有刀具银虎刀片技术Tiger·tec®Silverv c120 m/min140 m/min n1200 rpm1400 rpmf z0.21 mm/转0.18 mm/转v f250 mm/min250 mm/min Z11刀具寿命800 个零件3600 个零件客户收益：– 刀具寿命从 800 件提高到 3600 件– 无振动– 更好的表面质量– 实现更高的加工参数和工艺可靠性8应用示例 4：加工离合器盖刀具名称：B4212-5538329可转位刀片：P4840P-3R-A57 / P4841C-3R-A57切削材质：WKP35S / WXP40直径：22 mm工件名称：离合器盖材料：GGG-40钻孔深度：15 mm切削参数：原有刀具银虎刀片技术 Tiger·tec ®Silver v c 120 m/min 130 m/min n 1737 rpm 1880 rpm f z 0.1 mm/转0.12 mm/转v f 174 mm/min 226 mm/min Z11加工时间5 秒4 秒客户收益：– 在保证相同刀具寿命的情况下生产效率提高 + 20%– 刀具寿命相同– 无振动– 实现更高的加工参数和工艺可靠性瓦尔特 (Walter) Xtra·tec ® Insert Drill 可转位刀片钻头： 非常精确、高效、经济周边刀片– 钻孔直径上可选择烧结的刀片， 为圆角形刀尖– 钻孔直径上也可选择磨削的刀片，刃口为修光刃设计，可实现非常好的表面质量– 银虎刀片技术 Tiger·tec ® Silver ：这种切削材质带来最高切削速度和最大工艺可靠性中心刀片– 银虎刀片技术 Tiger·tec ® Silver ：这种切削材质在加工 ISO P 和 ISO K 类工件材料时具有更长寿命和最大工艺可靠性– 新品：新 PVD 切削材质 WXP40 在 ISO P 、ISO M 和 ISO S 材料钻孔时 实现更长刀具寿命– 专门为中心刀片的要求而设计A 57 — 稳定型– 0° 前角– 用于不利的加工条件，主要用于铸铁和钢件E 57 — 通用型– 13° 前角– 用于中等加工条件– 用于铸铁和钢， 也用于不锈钢和 难加工材料切削刃标记切削刃口带 0° 加强型倒棱锋利的断屑槽型四周磨削E 67 — 专用型– 13° 前角– 特殊槽型确保最优的切屑成型– 适用于长切屑材料，例如 St37、不锈钢以及难加工的材料和铝不同的槽型步骤 1从瓦尔特综合样本第 H 8 页起的 材料表中找到要加工的材料。

目錄1.圓盤式刀庫性能規格表……………………………………１2.使用前注意事項 (2)3.圓盤刀庫外形圖 (3)4.圓盤刀庫組合圖及零部件列表 (4)5.圓盤式刀庫換刀動作說明 (8)6.換刀動作時序圖 (17)7.換刀電器動作時序圖 (18)8.刀庫換刀保護程式注意事項 (19)9.ATC凸輪換刀機構 (20)10.刀庫用電接線圖 (25)11.圓盤刀庫氣路回路圖 (30)12.潤滑油 (31)13.圓盤式刀庫故障與處理方法 (32)刀庫性能規格表BT40ROTARY DISC TYPE TOOL MAGAZINE NO.項目規格1刀具最大直徑(mm)Φ782鄰空刀(mm)Φ1203刀具最大長度(mm)3004刀具最大允許重量(kg)85刀套與刀套移動時間(sec/pet)0.66刀套容許數16□20□24□7ATC交換時間(sec)1.36/50Hz□ 1.55/50Hz□1.75/50Hz□ 2.33/50Hz□8刀套間距(mm)80.93□96.99□9換刀角度30°□65°□70°□75°□90°□10刀柄標準MAS403BT4011拉釘標準MAS403P40T-112刀庫運轉動力源AC380V/220V50Hz1/4HP DC90V 13ATC運轉動力源AC380V/220V50Hz3/4HP DC90V 14近接開關(刀盤旋轉＼計數＼選刀)DC24V PM12-02P NO15近接開關(ATC煞車，原點，抓刀)DC24V E2E-CR8B1NO16倒刀用磁簧開關(水平,垂直)DC24V17倒刀氣缸外接PU軟管(mm)Φ1018刀號銘牌貼示方向逆時針方向19氣源壓力(MPa)0.5-0.620刀臂旋徑(mm)Φ480□Φ500□Φ530□Φ580□Φ650□21電磁閥電壓DC24V□AC110V□22ATC速比1:7□1:8□1:9□1:12□1使用前注意事項1.檢查換刀機構油位爲了確保換刀機構運轉順暢，必須每月定期檢查油位是否在正確狀態，油鏡在換刀機構前方，正常油位在靠近油鏡中心紅點上下附近，最低油位不可低於油鏡可見範圍。