气雾剂的灌装设备
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半自动充气机使用说明及设备维护手册本半自动充气灌装机广泛用于各种以空气作为抛射剂的气雾剂产品的定量灌装。
本机具有操作安全可靠,计量准确,适用范围广泛等特点。
一、设备组成及主要参数1.设备组成:本设备组要由气体计量缸、充气头、台面、机架、及气动元件组成。
2.主要参数二、基本结构及工作原理因诸多气雾剂产品在生产时经常会灌装易燃易爆的物质。
本机采用全气压传动的机械结构模式以彻底杜绝因用电时产生电火花的不安全因素,从而达到防火防爆的要求。
本机在结构上主要有气体计量缸、充气头、台面、机架及气动元件组成。
气体计量缸固定在台面上靠后的位置,充气头安装在升降立柱的台板上,根据罐子的高度不同方便上下调节。
充气:打开充气旋钮开关,轻踩一下脚踏阀,气体计量缸双气控换向阀换向,充气头在小气缸的作用下下压气雾罐,喷嘴将自动打开。
同时气体计量缸动力气缸的上腔进气,下腔排气,动力气缸活塞推动抛射剂活塞下压,将计量缸抛射剂缸内的抛射剂经充气头注入封好口的气雾罐内。
这时,动力气缸活塞下压触发信号阀,信号阀输出气压作用到气体计量缸双气控换向阀使其换向,并使充气头小气缸和动力气缸进、出气方向逆转,从而使充气头和计量缸复位,并且计量缸复位同时从钢瓶中吸入等量的气体,等待下次灌装。
可以通过旋转计量缸顶部的调节旋柄来调节计量缸气缸定位活塞的高度,从而改变计量缸活塞的行程来最终改变灌装的计量大小。
三、安装、调试及操作1.设备安装(1)设备安装时注意调节主机各地脚的高度使设备保持水平、安稳。
安装地点应注意设备操作、维护和修理的必要空间。
(2)在主机的气源三联件上的油雾器中添加适量的气动设备专用油。
(3)将从空压机输出的压缩空气气管接入到主机的气源三联件的输入接口。
注意:该设备灌装的抛射剂为压缩空气,所以计量缸进料口连接的气管是从主机气源三联件后端分支出的气管,该气管经过单独的减压阀进行调节压力。
连接时,各接口处的螺帽要拧紧,以免漏气。
如出现漏气现象,需重新接好接口,不要强行生产,以免发生危险。
气雾剂灌装生产线工艺流程英文回答:Aerosol Filling Production Line Process Flow.1. Raw Material Preparation: Raw materials, such as propellants, solvents, and concentrates, are measured and blended according to the product formulation.2. Container Preparation: Aerosol cans are cleaned, inspected, and coated with a protective lining to enhance corrosion resistance.3. Valve Assembly: Valves are crimped onto the cans to control the dispensing of the product.4. Product Filling: The prepared product is filled into the cans through a filling nozzle. The amount of product filled is precisely controlled to meet product specifications.5. Propellant Injection: Propellants are injected into the cans to create internal pressure and facilitate product dispensing.6. Crimping and Sealing: The cans are crimped and sealed to ensure a hermetic seal and prevent product leakage.7. Testing and Inspection: Filled cans undergo rigorous testing to ensure they meet safety and quality standards.8. Packaging and Storage: Filled cans are packaged and stored in a controlled environment to maintain their integrity and prevent damage.中文回答:气雾剂灌装生产线工艺流程。
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machine药液配料设备liquid medicine dispensing equipment软胶囊药液配料设备liquid medicine dispensing equipment for soft capsule药液桶liquid medicine tank口服液剂灌封机liquid oral drug filling-sealing machine口服液剂机械liquid oral drug machinery焦糖液制造设备liquid scorched sugar equipment塞内塞机lnner cork stoppling machine低速冷冻离心机low-speed freezing centrifuge低温粉碎机low-temperature mill机械式粉碎机machine mill原料药设备及机械machinery and equipment for pharmaceutical material硬胶囊剂机械machinery for hard gelatin capsule抗生素粉、水针剂机械machinery for medicine powder and liquid antibiotic vial软胶囊(丸)剂机械machinery for soft gelatin capsule药用塑料管膜制造机madicinal plastic tube/film making machine维持罐maintaining tank打、喷印装置marker量杯式充填机measuring cup filling machine机械式药用玻璃瓶清洗机mechanical medicinal glass bottle cleaning machine机械搅拌发酵设备mechanical stirring type fermenting equipment药用铝管制造机medicinal aluminium tube making machine药用泡罩包装机medicinal blister packaging machine药用装盒包装机medicinal boxing and packaging machine药用包装容器成形充填封口机medicinal container forming and filling-sealing 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filtering equipment微波干燥器microwave dryer玻璃输液瓶充氮机nitrogen filling machine for glass infusion bottle敞开式浓缩罐open type concentrating tank开合式抗生素玻璃瓶轧盖机open-close type antibiotic vial capping machine开合式轧盖机open-close type capping machine摇摆式制粒机oscillating granulator其他药用金属容器制造机other medicinal container making machine其他制药机械及设备other pharmaceutical machinery and equipment其他类型的发酵设备other type fermenting equipment填函式换热器packing-gland heat exchanger锤片式粉碎机paddle mill纸型药膜机paper medicine film machine塞纸机paper stuffing machine局部层流装置partial laminar flow device粘浆式外盒贴标签机paste adhesive carton labeling machine粘浆式贴标签机paste adhesive labeling machine卧式刮刀卸料离心机peeler centrifuge过滤机pharmaceutical filter医用低速离心机pharmaceutical low-speed centrifuge药用粉碎机械pharmaceutical milling machinery药品包装机械pharmaceutical pcakaging machinery滴丸机pill dropping machine丸剂干燥机pill drying machine丸剂机械pill machinery制丸机pill making machine选丸机pill selecting machine擦丸机pill wiping machine全自动填塞式硬胶囊充填机piston type fully-automatic hard gelatin capsule filling machine 柱塞式液体灌装机piston type liquid filling machine塑料制瓶充填包装机plastic bottle forming and filling-packaging machine塑料瓶制造机plastic bottle making machine片、丸、胶囊剂塑料瓶装自动包装线plastic bottled tablet/capsule automatic packaging line 塑料盖制造机plastic cap making machine塑料输液袋灌封机plastic infusion bag filling-sealing machine塑料输液瓶成形灌封机plastic infusion bottle forming and filling-sealing machine塑料容器输液剂设备plastic infusion equipment塑料口服液瓶成形灌封机plastic oral bottle forming and filling-sealing machine塑料软管灌封机plastic soft tube filling-sealing machine板框压滤机plate and frame filter press平板式泡罩包装机plate type blister packaging machine板式蒸发器plate type evaporator板式换热器plate type heat exchanger板式多效蒸馏水机plate type multi-effect water distiller滚板组合式泡罩包装机plate-cylinder type blister packaging machine气流粉碎机pneumatic cracker气流干燥器pneumatic dryer龙门式贴标签机portal type labeling machine粉末压片机powder pressing machine制剂机械preparation machinery压磨式粉碎机press-grind mill挤压式制粒机pressing granulator反应设备reaction equipment稳定泵regulating pump滚压式抗生素玻璃瓶轧盖机rolling type antibiotic vial capping machine滚压式轧盖机rolling type capping machine滚碾式制膏机rolling type unguent machine旋转式摇瓶机rotary bottle rocker圆盘真空过滤机rotary disc vacuum filter旋转式玻璃口服液瓶清洗机rotary glass oral bottle cleaning machine旋转式制粒机rotary granulator旋转式切药机rotary herbal medicine slicing machine回转式混合机rotary mixer转台真空过滤机rotary table vacuum filter旋转式压片机rotary tablet press旋转式气雾剂联合灌装机rotary type aerosol interlocking filling machine旋转式安瓿拉丝灌封机rotary type ampoule filling and drawing-sealing machine回转式玻璃输液瓶灌装机rotary type glass infusion bottle filling machine旋转式液体灌装机rotary type liquid filling machine回转式口服液剂灌封机rotary type liquid oral drug filling-sealing machine转鼓真空过滤机rotary-drum vacuum filter行列式抗生素玻璃瓶清洗机row type antibiotic vial cleaning machine行列式玻璃输液瓶清洗机row type glass infusion bottle washing machine滴眼瓶胶帽清洗器rubber cap cleaner玻璃输液瓶胶塞清洗机rubber cork washing machine for glass infusion bottle制袋包装机sack making and packaging machine药用袋装包装机sacked medicine packaging machine刮板式薄膜蒸发器scraper type evaporator筛选机screening machine筛分机械screening machine螺旋卸料过滤离心机scroll discharge screen centrifuge螺旋卸料沉降离心机scroll discharge sedimentary centrifuge螺旋板式换热器scroll-plate heat exchanger封盖机sealing/capping machine沉降离心机sedimentary centrifuge菌种选育设备seed fungus selecting equipment不干胶外盒贴标签机self-adhesive carton labeling machine不干胶贴标签机self-adhesive labeling machine不干胶药用瓶贴标签机self-adhesive medicinal bottle labeling machine机械自吸式发酵罐self-drawn type fermenting equipment半自动硬胶囊充填机semi-automatic hard gelatin capsule filling machine安瓿注射液异物半自动检查机semi-automatic impurity detecting machine for ampoule injection玻璃瓶输液异物半自动检查仪semi-automatic impurity detecting machine for glass bottle infusion半自动药用玻璃瓶清洗机semi-automatic medicinal glass bottle cleaning machine分离机separator旁滤式离心机side-filtered piston-discharge sedimentary centrifuge 清糖浆专用过滤器simple syrup filter清糖浆制造设备simple syrup producing equipment单冲压片机single punch tablet press就地清洗、灭菌设备site cleaning-sterilizing machine饮片机械sliced herbal medicine machinery小软管装盒机small collapsible tube boxing machine小丸剂瓶装机small pill bottling machine小蜜丸机small pill making machine软胶囊输送机soft capsule coneryor软胶囊制造机soft capsule making machine软胶囊清洗机soft capsule washer三足式沉降离心机solid bowl three column centrifuge固体发酵罐solid fermenting equipment螺旋卸料沉降-过滤离心机solid/screen bowl scroll centrifuge声波干燥器sound-wave dryer喷雾干燥气spray dryer喷雾阀门轧口机spray valve rolling-installing machine灭菌设备sterilizing equipment搅拌干燥机stirring dryer搅拌式发酵罐stirring typefermenting tank贮存设备storage equipment台式硬胶囊充填机table type hard gelatin capsule filling machine药片、胶囊印字机tablet and capsule printing machine检片机tablet detector片剂机械tablet machinery压片机tablet press药片印字机tablet printing machine片(丸)剂瓶装机tablet/capsule bottling machine热压式蒸馏水机thermocompression water distiller三足式离心机three-column centrifuge酊水、糖浆剂机械tincture drug machinery酊水、糖浆灌装机tincture syrup filling-sealing machine往复式摇瓶机to-and-fro bottle rocker往复式切药机to-and-fro type herbal medicine slicing machine往复式振动筛to-and-fro type vibrating screen齿式粉碎机tooth mill上悬式离心机top-suspended centrifuge塔式发酵器tower fermenter槽型混合机trough type mixer滴眼瓶、胶帽清洗设备tube and rubber cap cleaner for eye drug管式分离机tubular centrifuge管式过滤设备tubular filtering equiment管壳式换热器tubular heat exchanger隧道烘箱tunnel drying oven隧道式灭菌干燥机tunnel sterilizing dryer涡轮式粉碎机turbo-mill安瓿超声波清洗机ultra-sonic ampoule cleaning machine抗生素玻璃瓶超声波清洗机ultra-sonic antibiotic vial cleaning machine玻璃输液瓶超声波清洗机ultra-sonic glass infusion bottle washing machine玻璃口服液瓶超声波清洗机ultra-sonic glass oral bottle cleaning machine超声波药用玻璃瓶清洗机ultra-sonic medicinal glass bottle cleaning machine软膏剂机械unguent drug machinery软膏灌封机unguent filling-sealing machine制膏机unguent machine通用装盒机universal boxling machine升膜式蒸发器upward film evaporator 真空浓缩罐vacuum concentrating tank 真空干燥箱vacuum drying oven真空匀质制膏机vacuum emulsifying unguent machine真空振动流动干燥机vacuum vibrated dryer立式安瓿制造机vertical ampoule making mchine立式抗生素玻璃瓶清洗机vertical antibiotic vial cleaning machine立式结晶罐vertical crystallizer垂直输箱机vertical type case conveyer立式锥篮离心机vertical type conic basket centrifuge立式炒药机vertical type herbal medicine roaster立式侧刀粉碎机vertical type side-knife mill立式椭圆形封头容器vertical vessel with elliptical head立式平盖锥底容器vertical vessel with flat top and conical bottom立式平底平盖容器vertical vessel with flat top and flat bottom振动干燥机vibrating dryer振荡式筛分机vibration type screening machine玻璃输液瓶洗、灌、封生产联动线washing and filling-sealing interlocking production line for glass infusion bottle废胶囊绞碎机waste capsule mincer荸荠式包衣机water chestnut type sugar coating machine制药用水设备water treatmet equipment for pharmaceutical use封蜡机wax-sealing machine蜡壳包装机waxy pill cover packaging machine湿法制粒机wet type granulator板翅式换热器wing type heat exchanger。
喷雾机液泵的构造及工作原理我国植保机械主要是在解放后发展起来的。
在国家有关部门的支持下,各省、市、自治区先后建立了农药机械厂。
近年来,自走式植保机械、超低量喷雾机、航空植保均发展较快。
喷雾机液泵的作用是将药液转换为高压药液,以克服喷雾管道阻力,不断流到喷头或喷枪,通过喷头雾化而喷洒到农作物上。
一、液泵的类型喷雾机液泵有往复泵、旋转泵和隔膜泵三种。
1.往复泵。
有活塞式和柱塞式。
这类液泵产生压力较高。
此外,在人力喷雾器上还有皮碗式打气泵,它的皮碗和泵缸不与药液接触。
2.旋转泵。
有离心泵。
由于其压力低,采用得不多。
自吸离心泵因操作方便,使用较多。
另外还有螺杆泵和滚子泵等。
3.隔膜泵。
按其工作原理应属于往复泵。
但由于有其独特之处,故另列为一类。
隔膜泵又分为杠杆式和活塞式。
活塞式隔膜泵分为单缸、双缸和多缸等。
活塞泵和隔膜泵都有单作用式和双作用式之分。
二、液泵的构造和工作原理1三缸活塞泵。
三缸活塞泵具体构造包括曲轴上安装的三组曲柄连杆组件,由它带动具有进液阀的活塞、空气室、调压阀、压力表和调压力柄等。
曲轴转一周泵出药液三次。
其特点是工作压力高,调压范围广,而且自吸能力强。
但其构造较复杂,排液量受到结构重量的限制,不易提高。
工作原理。
吸液过程:当活塞向远离空气室方向移动时,由于胶碗与泵缸内壁摩擦阻力的作用,胶碗托暂时不移动,即胶碗托与平阀片产生相对位移,于是出现一间隙。
三角套筒与孔阀片构成通道,吸液阀开启。
活塞继续向远离空气室方向移动,孔阀片带动胶碗托一起移动,同时排液阀在弹簧的压迫下关闭。
这时泵缸左腔形成真空。
因此右腔的药液就通过平阀片与胶碗托端面的间隙、三角套筒与胶碗托间的通道和孔阀片的圆孔被吸入泵的左腔,完成吸液过程。
排液过程:当活塞向空气室方向移动时,与上述情况相反。
胶碗托暂时不移动,待平阀片贴拢胶碗托端面消除间隙,即吸液阀关闭之后,胶碗托才在平阀片的推动下随着活塞一起移动。
这时,泵缸左腔的药液受活塞移动的压力将排液阀顶开,进入空气室和排液管完成排液过程。
气雾剂二次灌装流程一、准备工作1.确定灌装设备:选择适合气雾剂二次灌装的设备,如气雾剂灌装机、压力罐等。
2.准备原料:准备好需要灌装的气雾剂产品和相应的包装容器,如喷雾瓶、罐体等。
3.检查设备和器材:检查灌装设备和器材是否正常运行,如压力传感器、阀门等。
二、气雾剂灌装流程1.校准设备:根据产品要求,调整灌装机的参数,如压力、温度等。
2.准备包装容器:将需要进行灌装的包装容器放置在合适的位置,并确保其清洁无尘。
3.连接管路:将气源管路与压力罐连接,并确保连接紧固可靠。
4.开启供气阀门:打开供气阀门,使压力罐内的压力稳定在设定值。
5.喷嘴清洗:使用清洁溶剂清洗喷嘴,确保喷嘴通畅无堵塞。
6.灌装开始:将包装容器放置在灌装机的工作台上,启动灌装机。
7.气雾剂灌装:通过控制阀门,将压力罐中的气雾剂喷射到包装容器中。
8.灌装量控制:根据产品要求,控制灌装机的工作时间或气体流量,使每个包装容器获得相同的灌装量。
9.检查灌装质量:对每个包装容器进行外观检查,确保无漏液、无气泡等问题。
10.包装密封:将包装容器上的盖子或喷头紧密封闭,防止气雾剂泄漏。
三、后续处理1.清洁设备:关闭供气阀门,断开气源管路,并清洁灌装设备和器材。
2.包装标识:对每个包装容器进行标识,如产品名称、批号、生产日期等信息。
3.包装入库:完成二次灌装后的包装容器经过质检合格后可以进行入库存储。
四、注意事项1.安全操作:操作人员需佩戴防护手套和眼镜,并注意防止气雾剂喷溅到皮肤或眼睛。
2.包装容器选择:根据产品的特点和要求,选择合适的包装容器,以确保灌装质量和产品稳定性。
3.灌装环境要求:灌装操作室应保持清洁、干燥,并控制温度、湿度等环境参数。
4.压力控制:在灌装过程中,需要严格控制压力,避免过高或过低对产品质量造成影响。
5.灌装量控制:根据产品要求,严格控制每个包装容器的灌装量,确保产品质量一致性。
通过以上详细的气雾剂二次灌装流程,可以确保气雾剂产品的灌装质量和稳定性,并满足相关的生产要求。
喷雾组装流程
喷雾的组装流程包括以下步骤:
1. 将喷头置于振动盘上,通过离心振荡原理,将喷头通过轨道输送到放喷头的位置。
2. 通过气缸把喷头打下来。
3. 气缸把喷头打下来的同时,下面需要用收口的尼龙塑料两边收口,确保喷头下落的同时能准时掉落进瓶内。
4. 瓶子和喷头整体输送至下一工序,自动落进瓶内后,输送到下一个旋盖工序。
5. 旋紧喷头,需要抱瓶气缸来抱紧瓶身,瓶盖位置需要有三抓旋盖方式,把喷头旋紧。
以上是喷雾组装流程的简要说明,具体操作可能因产品不同而有所差异。
气雾剂灌装生产线工艺流程英文回答:The process flow of an aerosol filling production line typically involves several steps. Here is a general outline of the process:1. Can Preparation: Empty aerosol cans are received and inspected for any defects. They are then cleaned and driedto remove any contaminants.2. Product Preparation: The product to be filled in the aerosol cans is prepared. This may involve mixing ingredients, adding propellants, and ensuring the desired consistency and quality of the product.3. Filling: The prepared product is transferred to the filling machine. The cans are loaded onto the conveyor belt, and the filling machine dispenses the product into each can. This process is usually automated and controlled to ensureaccurate filling levels.4. Valve Insertion: After filling, the valves are inserted into the cans. The valves control the release of the product and the propellant. They are securely sealed to prevent any leakage.5. Propellant Filling: Once the valves are inserted, the cans undergo propellant filling. The propellant is added to the cans under controlled pressure to achieve the desired pressure level for proper product dispensing.6. Crimping: After propellant filling, the cans are crimped to seal the valves. This process ensures that the valves are securely attached to the cans and prevents any leakage or tampering.7. Quality Control: Throughout the production process, quality control checks are carried out to ensure that the cans are filled accurately, the valves are properly sealed, and the product meets the required standards. This may involve visual inspections, weight checks, and leak tests.8. Packaging: Once the cans pass the quality control checks, they are ready for packaging. They may be packed in cartons or trays for transportation and distribution.9. Labeling and Coding: Before the final packaging, the cans are labeled with necessary information such as product name, ingredients, warnings, and batch codes. Coding is done to track the production batch for quality control purposes.10. Final Inspection: A final inspection is conducted to ensure that the labeled cans are correctly packaged and meet all regulatory requirements.11. Storage and Distribution: The filled and packaged aerosol cans are then stored in a warehouse until they are ready for distribution to retailers or customers.中文回答:气雾剂灌装生产线的工艺流程通常包括以下几个步骤:1. 罐体准备,接收并检查空气雾剂罐,确保没有任何缺陷。
气雾剂灌装工艺流程一、气雾剂的组成部分。
气雾剂啊,它可不是个简单的东西呢。
它有好多部分组成哦。
比如说有阀门,这就像是气雾剂的小嘴巴,控制着里面东西的进出。
还有容器,这容器可重要啦,得能装得下那些要喷出来的东西,还得保证安全。
另外,里面装的那些内容物,不管是液体啊,还是气体啊之类的,那都是气雾剂的灵魂所在。
这几个部分就像是一个小团队,缺了谁都不行呢。
二、灌装前的准备工作。
在真正开始灌装之前呀,那得有好多准备工作要做。
要先把灌装的设备检查好,就像我们出门前得检查下自己的包包有没有带齐东西一样。
看看设备有没有哪里损坏啦,零件是不是都齐全啦。
然后就是要对原料进行处理,那些要灌进去的东西,得保证干净、纯净,不能有杂质哦。
要是有杂质,就像是粥里有沙子一样,喷出来的时候会堵住阀门,那可就麻烦大啦。
还有就是要对工作环境进行清洁和消毒,毕竟干净的环境才能保证产品的质量嘛。
这就好比我们住的房间,干净整洁住着才舒服呢。
三、灌装过程。
接下来就是真正的灌装啦。
先把容器放到指定的位置,这个位置要放得准准的,就像我们在停车位停车一样,不能歪歪扭扭的。
然后呢,就开始把内容物往容器里灌啦。
这个时候,设备要控制好量哦,不能灌多了,也不能灌少了。
灌多了可能会有安全隐患,灌少了呢,又会让消费者觉得不划算。
在灌内容物的时候,阀门也要安装好,这就像是给容器戴上一个小帽子,要戴得稳稳的。
而且这个安装阀门的过程也要很小心,不能把阀门弄坏了,不然气雾剂就不能正常使用啦。
四、灌装后的检查。
灌完之后呀,可不能就这么算了。
得好好检查一下呢。
看看容器有没有漏的地方,要是有漏的,那里面的东西就会跑出来,这就白灌装啦。
检查的时候就像是侦探在找线索一样,要仔仔细细的。
还要检查阀门的开合是不是正常,能不能正常喷出东西来。
如果发现有问题的产品,就得把它挑出来,不能让有问题的产品混在好的产品里面。
这就像我们在一群小伙伴里,要把调皮捣蛋的挑出来一样。
五、包装环节。
最后就是包装啦。