瑞典森德斯打包机(2)

线材打包机扭结断线故障原因分析与解决发布时间：2022-01-05T04:39:17.316Z 来源：《中国科技人才》2021年第23期作者：何飞飞[导读] 断开扭转节点后，即会报告装配失败，并且必须手动剪切装配失败的所有装配线，这需要花费大量时间和精力。

新疆天山钢铁巴州有限公司轧钢厂新疆库尔勒和静县 841300摘要：水平包租线路航班是水平放置的线路卷筒中包装的设备，其结构如图1所示。

在工作过程中，盘车由两侧压路机向前压，同时升降机构升高，使盘车脱离运输工具，电力线系统引导包装线通过，形成盘车周围的闭环，使包装线配件的重合部分在包装头形成实体美观的节点头。

在装配过程中，扭转节点是形成合格节点头的最中心步骤。

断开扭转节点后，即会报告装配失败，并且必须手动剪切装配失败的所有装配线，这需要花费大量时间和精力。

关键词：线材；打包机；扭结断线；故障原因引言打包机的体积比较小，在实际工作中可以单独使用，从而降低整体生产成本。

使用线材用打包机可以提高企业经济效益。

但是因为线材用打包机工作环境比较恶劣，因此线材用打包机很容易发生故障，经常会发生热轧卷不上捆等问题，直接影响到生产正常性，无法保障产品质量和外观，延误产品后续工作程序，降低了热轧卷打捆质量，甚至会产生质量问题，影响到企业的信誉度，同时还会引发经济损失，因此企业需要进一步改进线材用打包机工艺，处理使用过程中存在的故障。

2解决方案2.1优化设计主动穿线摩擦轮线槽针对穿线速度较慢或者穿线不到位的问题，需要改变主动穿线摩擦轮排屑槽等分，同时增设一个排屑槽，使线材用打包机排屑能力因此提高。

也可以改变主动穿线摩擦轮线槽角度为130°，改变线槽宽度为5mm。

同时需要提高线槽表面硬度，通过改进上述因素，主动穿线摩擦轮的耐磨性和摩擦力因此提高，平稳的进给盘条铁丝，避免因为打滑问题引发穿线缓慢和不到位等问题。

技术人员也可以改变穿线圆环的轴承型号，适当的调整导线槽宽度，合理增加轴承的安装间距，使排屑空间因此增加，避免因为聚集氧化渣而卡死导轮轴承，因此解决了穿线不稳和铁丝头部撞弯问题。

高线自动打包机简要说明我分厂自07年9月购进安装一台瑞典森德斯PCH－4KNB/4600型自动打包机。

现将其技术参数及构造，操作简要说明。

一、森德斯PCH-4KNB/4600型技术数据如下：1、外观（长×高×宽）12900×3400×2600mm2、重量45500Kg3、噪音：∠85db（A）4、压紧力：75-400KN5、打捆时间：34秒（2000 Kg盘卷）6、盘卷尺寸：压实后最小高度600mm盘卷外部尺寸：max/min 1400mm/1250mm盘卷内部尺寸：max/min 1100mm/800mm7、液压系统工作压力：1300bar阀台最小工作压力：5bar8、压缩空气耗气量：300l/min9、打捆头：外形尺寸（长×高×宽）830×6.5×370mm重量235Kg 最大进线速度 1.3m/sec 二、设备系统组成森德斯PCH-4KNB是一水平放置由4个打捆头对线材盘卷进行自动扭结，捆扎的设备。

线卷依靠C型钩进行运输至打捆机处的平衡梁上。

打捆机由以下几个主要部分组成1、两台压紧车（1、2）依靠车轮（3）和轨道（8）移动。

每个压紧车有两个液压缸（4）进行水平推动，送线小车在盘卷（10）进入到压紧车间进行闭合。

2、4个打捆头（5）是45度分布安装在1＃压紧车上，打捆头具备扭结，剪切，夹紧打捆线作用。

3、4个送线器安装在1＃压紧车上，每个送线器将打捆线从供线架、打捆头、线道绕盘卷一圈回到打捆头。

4、导线架（6）安装在2#压紧车上。

导线架通过液压马达驱动进行水平移动和1＃车进行对接。

导线臂在1＃车上靠销轴抬起落下。

5、升降台（7）由两根水平梁构成，它通过两个液压缸，将线卷抬离C形钩。

每根水平梁上铺设有耐磨塑胶。

6、轨道（8）由两根槽钢组成，压紧车安装在其上。

7、液压系统。

8、压缩空气系统。

三、几个主要部件构成1、打捆头：每个打捆头包括：扭结齿、剪切块、夹紧块、液压阀块，电气控制系统。

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盘螺生产线简介日照钢铁盘螺生产线2009年10月目录第一章盘螺生产线工艺流程及工艺控制特点 (1)一、盘螺生产线简介 (1)二、生产工艺及产品结构 (1)三、主轧线工艺流程及先进技术 (2)1、生产线工艺流程： (2)2、采用先进技术 (2)第二章主轧线设备情况介绍 (3)一、主轧线机械设备 (3)1、加热炉区域设备 (3)2、轧钢区域设备 (5)3、精整区设备 (9)二、主轧线液压润滑设备 (10)1．加热液压站 (10)2.粗中轧液压站 (10)3．预精轧保护罩液压站 (10)4．精轧保护罩液压站 (11)5．集卷站液压系统 (11)6.卸卷站液压系统 (11)7.打包机液压系统 (11)8.工字轮液压站系统 (11)9、粗中轧稀油站： (11)10、预精轧轧稀油站： (11)11、精轧机稀油站： (12)12、油气润滑系统 (12)13、干油润滑系统 (12)14、压缩空气、氮气 (12)三、三电控制系统 (12)1、高/低压供电系统： (12)2、传动控制系统 (13)3、加热炉自动化系统 (14)4、主轧线自动化系统 (14)5、精整区域自动化系统 (16)四、历次技改技措情况 (16)1、风冷辊道变频改造 (16)2、精轧机前水冷装置 (17)3、公辅供电系统改造 (17)4、辅控PLC网络改造 (17)5、增加了飞剪专用变压器 (17)6、风机改造 (17)7、板框压滤机 (18)8、化学除油器技改项目 (18)第三章公辅设施及生产准备介绍 (18)一、公辅环保及消防系统 (18)1、净环水系统 (18)2 、浊环水系统 (19)3、污泥处理系统 (20)4、消防系统 (20)5、给排水管道 (20)二、行车 (20)三、生产准备 (21)附件一：相关设备参数 (22)第一章盘螺生产线工艺流程及工艺控制特点一、盘螺生产线简介盘螺生产线由唐山钢铁设计院设计，中冶集团北京冶金设备院设计并制造主轧线设备，预精轧、精轧区设备由哈尔滨飞机工业公司制造。

打包机双打腰控制技术The double-bard auto control of coil compactor孙双旺sunsuangwang摘要：本文介绍了打包机在邢钢线材生产的应用，同时邢钢根据生产实际情况的需要进行了大量技术改进，取得了良好效果。

Abstractor: The article destribe the coil compactor application in XT-STEEL, and also tell us XT-STEEL what has done in technicalimprovement according to the producemet fact in XT-STEEL Fuctshad proved the process is valuable.关键词：打包机自动控制双道腰打包质量keywoed: coil compactor auto control double-bard quality of compact 1 前言：由于轧制出口材以及大盘卷的原因,客户要求打包机对于每一报包盘卷打捆两次也就是我们自己俗称的双道腰。

而按照打包机的原设计,一次只能打一道腰,如果要打双道腰必须让打捆机重复动作两次,这样就浪费了一次压紧和打开的时间.所以打双腰控制目的就是每次打包过程中完成两次打包头动作的控制。

2 打包机简介：我公司线材厂一车间使用的是瑞典森德斯 PCH-4KNA/4600打捆机，一号压板上四套打捆系统能够自动地完成打捆功能。

我们称打捆完毕的盘卷上的打捆线为打包腰，打捆结束后将在盘卷上平均分布着四道勒紧的打包腰成品美观大方。

经过该公司的不断改进更新，我们使用的每一台打捆机都有不同，我们的第一台打捆机分布式I/O通讯使用的是屏蔽双绞线，现在更新版本的打捆机已经使用光纤作为通讯介质了。

但是新一代的产品是在原有的基础上发展而成的，所以主体构造控制思路是相同的。

棒材打包机故障分析及改造【摘要】本文主要介绍了宣钢一棒打包机的应用情况，及打包机在运行过程中的机械、液压、电气故障，电气改造和处理方法。

【关键词】打包机;PLC;接近开关;电磁阀1.前言棒材打包机是为适应棒材快速轧制节奏所特有的设备，它是集电气、机械、液压为一体的设备，具有很高的单独使用能力。

宣钢型棒厂棒材车间是意大利POMINI公司设计具有国际先进水平的一条生产线，于2003年12月建成投产，年设计产量75万吨，2007年突破100万吨。

在全自动棒材打包机中瑞典森德斯最具代表性。

宣钢棒材生产线二号收集链使用KNCA-8/800型两台，一号收集链原先使用KNFA-7/650型两台，13年年初改为比原先结实耐用的KNCA-7/800一台及KNCA-7/800D一台。

SAND-BRISA公司的打包机性能优良、工作可靠。

但在生产过程中一些常见故障也时有发生，经过几年的改进与创新，更加运行可靠、维修方便、减少停机。

下面主要从电气方面简述这几种打包机的工作原理和在使用过程中的改造及故障处理方法。

2.打包机电气自动化信号组成及作用打包机使用的PLC是机架安装紧凑型siemens IM 151-7 CPU Fo，它具有体积小，价格便宜并且单个模块带的通道少，一旦损坏可单独更换模块。

2.1 脉冲编码器KNFA型只有一个脉冲编码器S15，用于计算喂线长度和输出抽线完毕指令。

KNCA型有一个与KNFA型同样用途的脉冲编码器S15，还有一个计算扭结头旋转圈数的脉冲编码器S16。

主要接近开关：KNFA型扭结头旋转圈数的计算是靠安装在扭结箱上接近开关S1检测内部齿轮端面来实现;S2在两种型号的打包机中的作用都是一样的，即在喂线时，S2灯灭，发出停止喂线命令;接近开关S3 只有在KNCA型打包机中才有，是用于检测打包位置，S3近体远离发出抽线命令，而KNFA型是靠延时控制的;S4在两种型号打包机中的用途都一样，检测打包机线是否在辊下面，也就是说打包线是否在喂线单元。

HONING GUIDEH e l p f u l T i p s F o r S o l v i n g B o r e S i z i n g & F i n i s h i n g P r o b l e msPRINTED IN U.S.A. 0410©COPYRIGHT SUNNEN ®PRODUCTS COMPANY 2004, ALL RIGHTS RESERVED X-SP-5061PSUNNEN PRODUCTS COMPANY7910 Manchester Ave., St. Louis, MO 63143 U.S.A.Phone: 314-781-2100 Fax: 314-781-2268U.S.A. Toll-Free Sales and Service –Automotive: 1-800-772-2878 • Industrial: 1-800-325-3670International Division Fax: 314-781-6128 e-mail:*****************GENERAL HONE CORP (A Sunnen Company)471 US 250 East, Ashland, OH 44805 U.S.A.Phone:419-289-3000 Fax: 419-281-0700U.S.A. Toll-Free Sales and Service: 1-800-837-1999SUNNEN PRODUCTS LIMITED No. 1 Centro, Maxted RoadHemel Hempstead, Herts HP2 7EF ENGLANDPhone:++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12SUNNEN AG Fabrikstrasse 18586 Ennetaach-Erlen, SwitzerlandPhone:++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34Sunnen®reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes,improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing.Should any discrepancy of information arise,Sunnen recommends that user verify discrepancy with Sunnen before proceeding.SHANGHAI SUNNEN MECHANICAL CO., LTD.889 Kang Qiao East Road, PuDong Shanghai 201319, P.R. ChinaPhone:86 21 5 813 3322 Fax: 86 21 5 813 2299SUNNEN ITALIA S.R.L.Viale Stelvio 12/1520021 Ospiate di Bollate (MI) ItalyPhone:39 02 383 417 1 Fax: 39 02 383 417 50“SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”Standard Sunnen Tooling and Procedures will satisfy all ordinary honing requirements. If problems are encountered, they can usually be solved by following procedure suggested below. For detailed information on difficult or unusual honing problems contact your local Sunnen Field Engineer or Sunnen Customer Service Department in St. Louis, Missouri, USA.CONDITION TO BE CORRECTED STEP1STEP2STEP3STEP4STEP5STONE GLAZED*Sharpen A or J stone Increase cutting Increase stroking Use a softer stone Check oil to be STONE Stone surface looks with MAN-700pressure speed(one with a lower sure you are using NOT clean but cutting diamond dresser; use hardness number)Sunnen Industrial CUTTING grains are dulledLBN-700 dressing stick Honing Oil*on all other stones (Honing dial STONE LOADED*Clean stone with Increase stroking Use a softer stone Use a coarser grit Check oil to be needle moves Stone surface looks LBN-700 dressing pressure (one with a lower stone (one with a sure you are using too slowly)smeared and stickhardness number)lower grit number)Sunnen Industrial clogged with chipsHoning Oil*SLOW STOCK REMOVAL*Increase spindle speedIncrease cutting Check oil to be Use a softer stone Use a coarser grit (Honing dial needle moves too slowly)pressuresure you arc using (one with a Lower stone (one with a Sunnen Industrial hardness number)lower grit number)Honing Oil*POOR STONE LIFE* Decrease cutting Use faster spindle Use harder stone Use coarser grit stone Using Sunnen (Honing dial needle moves too fast)pressur e spe ed (higher hardness number) (lower g rit number) Industrial Honing Oil/Coolant*BELLMOUTH True stone and shoes Use softer stone If Bore is LONGERShorten STONE only If bellmouth persists with truing sleeve (OK with lower than 2/3 stone length:(or row of stones)shorten stones still If part is short or hardness number)slightly on both ends more but do not shorten unbalanced, shorten shoes any further stroke length If Bore is SHORTER Shorten STONES and CAUTION:than 2/3 stone length:SHOES equally to Overcorrection of1-1/2 times bore bellmouth will lead length to barrel conditionBARREL True stone and shoes Use finer grit stone Use longer stone or Use mandrel with CAUTION:with truing sleeve (one with higher grit shorten guide shoes longer stone and shoe Overcorrection ofnumber)on both ends barrel will leadto bellmouth conditionTAPER IN True stone and shoes Change stroke so tight Reverse work on If power stroking, make OPEN HOLE with truing sleeveend of bore is stroked mandrel more oftensure spindle and stroker over stone further are in alignment TAPER IN Shorten stone and True stone and shoes If hole has insufficient Provide sufficient Provide adequate oil BLIND HOLE shoes to about 3/4frequently with truing or no relief at bottom,relief at bottom of flow at bottom of hole shorten stone more sleeveuse hard tip stone holeto wash cutting out if taper persists OUT-OF-ROUNDMake sure honing Thoroughly true stone If thin wall part,If stone stops cutting If power stroking tool is recommended and shoes to exact decrease cutting at decreased pressure make sure spindle size for diameter to hole diameter pressure use stone with lower and stroker are in be honedhardness numberalignmentWAVINESS Use honing tool with sufficient stone length to bridge waviness (or Iands and ports in bore)RAINBOWUse L, BL, or multi-stone mandrel. Stone Use shorter stroke Use stone with lower length should be at least 1-1/2 times the length hardness number to length of bore for best bow correction (less overstroke)avoid part flexing FINISH TOO ROUGH*Decrease cutting Use finer grit stone Check oil to be sure Thoroughly true shoes For extremely fine pressure(one with higher grit you are using Sunnen to exact hole diameterfinishes in soft or number)Industrial Honing Oil*exotic material, use bronze mandrel or bronze shoes RANDOM SCRATCHESDecrease cutting Use finer grit stone Use softer stone If hard steel mandrel is Check oil to be pressure(one with higher grit (one with lower being used, change to sure you are using number)hardness number)soft steel mandrel. If Sunnen Industrial soft steel mandrel or Honing Oil*shoes are being used,change to bronze mandrel or shoes*Many honing problems, such as poor cutting action, poor stone life, and rough finish are caused by wrong honing oil, insufficient honing oil, dirty honing oil, or contaminated honing oil. Use only clean, full-strength Sunnen Industrial Honing Oil. Make sure that honing oil is neither diluted or "cut" with other oils. Keep solvents and cleaning fluids away from honing machine.{{FOR FAST STOCK REMOVAL IN DE-BURRED, BORED, REAMED OR GROUND HOLESFOR FINE FINISHING SOFT STEELHARDENED STEELIN PREVIOUSLHONED HOLES DIAMETER HONING FOR INCLUDIES: CAST STEELS HARD SOFT STEEL,SPINDLE OF BOREUNITDE-BURRING & STAINLESS STEELS FOR OCCASIONALFOR SOFT CAST IRON,CARBIDE GLASSS STEEL,BRONZE,CARBIDE,GLASSSPEED IN ROUGH (USE BRONZE MANDREL WORKPRODUCTION BRASSBRONZE &SOFT ALUMINUM CERAMICRPM HOLESOR SHOES IN WORK RUNS&CERAMIC * * *BRASSCAST IRON(MAX)STAINLESS STEEL)ALUMINUM * * *ALL FOR FOR TRY THIS IF FIRSTCHOICE MATERIALS OCCASIONALPRODUCTION STONE DOES NOT CUT,* *!!mm INCHES WORK WORK FIRST USE THIS STONE1,52- 2,03(0.060-0.080)D2D6-A67D6-A67D6-NM69D6-A65D6-A63D6-NM69D6-J63D6-J67D6-DM57D6-DM57D6-J93D6-J95D6-DR07D6-DR0730002,03- 2,54(0.080-0.100)D2D8-A67D8-A67D8-NM69D8-A65D8-A63D8-NM69D8-J63D8-J67D8-DM57D8-DM57D8-J93D8-J95D8-DR07D8-DR0730002,54- 3,05(0.100-0.120)K3K3-A611K3-A67K3-NM69K3-A65K3-A63K3-NM69K3-J63K3-J67K3-DM57K3-DM57K3-J93K3-J95K3-DMO7K3-DMO73000BU L3-A611L3-A67L3-NM69L3-A65L3-A63L3-NM69L3-J63L3-J67L3-DM57L3-DM57L3-J93L3-J95L3-DMO7L3-DMO73,05- 3,81(0.120-0.150)K4K4-A611K4-A67K4-NM69K4-A65K4-A63K4-NM69K4-J63K4-J67K4-DM57K4-DM57K4-J93K4-J95K4-DMO7K4-DMO73000BL4L4-A611L4-A67L4-NM69L4-A65L4-A63L4-NM69L4-J63L4-J67L4-DM57L4-DM57L4-J93L4-J95L4-DMO7L4-DMO73,81- 4,70(0.150-0.185)K5K5-A611K5-A67K5-NM69K5-A65K5-A63K5-NM69K5-J63K5-J57K5-DM57K5-DM57K5-J93K5-J95K5-DMO7K5-DMO73000BL5L5-A611L5-A67L5-NM69L5-A65L5-A63L5-NM69L5-J63L5-J57L5-DM57L5-DM57L5-J93L5-J95L5-DMO7L5-DMO74,70- 6,22(0.185-0.245)K6, JK6K6-A415K6-A57K6-NM69K6-A55K6-A63K6-NM69K6-J63K6-J57K6-DM57K6-DM57K6-J93K6-J95K6-DMO7K6-DMO73000L6, BL6L6-A413L6-A57L6-NM69L6-A55L6-A63L6-NM69L6-J63L6-J57L6-DM57L6-DM57L6-J93L6-J95L6-DMO7L6-DMO7K8, JK8K8-A413K8-A57K8-NM55K8-A55K8-A63K8-NM55K8-J63K8-J57K8-DM55K8-DM55K8-J93K8-J95K8-DMO5K8-DM056,22- 7,82(0.245-0.308)L8, BLS L8-A413L8-A57L8-NM55L8-A55L8-A63L8-NM55L8-J63L8-J57L8-DM55L8-DM55L8-J93L8-J95L8-DM05L8-DMO53000Y8Y8-A49Y8-A57'Y8-A55Y8-A63*Y8-J63Y8-J57****Y8-J93Y8-J95****K10, JK10K10-A413K10-A57K10-NM55K10-A55K10-A63K10-NM55K10-J63K10-J57K10-DM55K10-DM55K10-J93K10-J95K10-DM05K10-DMO57,82- 9,40(0.308-0.370)L10, BL10L10-A413L10-A57L10-NM55L10-A55L10-A63L10-NM55L10-J63L10-J57L10-DM55L10-DM55L10-J93L10-J95L10-DM05L10-DMO52000Y10Y10-A49Y10-A57*Y10-A55Y10-A63*Y10-J63Y10-J57****Y10-J93Y10-J95****K12, JK12K12-A413K12-A57K12-NM55K12-A55K12-A63K12-NM55K12-J63K12-J57K12-DM55K12-DM55K12-J93K12-J95K12-DM05K12-DMO516009,40- 12,57(0.370-0.495)L12, BL12L12-A413L12-A57L12-NM55L12-A55L12-A63L12-NM55L12-J63L12-J57L12-DM55L12-DM55L12-J93L12-J95L12-DMO5L12-DMO5to Y12Y12-A49Y12-A57*Y12-A55Y12-A63*Y12-J63Y12-J57****Y12-J93Y12-J95****2000K16, JK16K16-A413K16-A57K16-NM55K16-A55K16-A63K16-NM55K16-J63K16-J57K16-DM55K16-DM55K16-J93K16-J95K16-DMO5K16-DMO512,57- 15,72(0.495-0.619)L16, BL16L16-A413L16-A57L16-NM55L16-A55L16-A63L16-NM55L16-J63L16-J57L16-DM55L16-DM55L16-J93L16-J95L16-DMO5L16-DMO51270Y16Y16-A49Y16-A57"Y16-A55Y16-A63*Y16-J63Y16-J57**Y16-J93Y16-J95K20, JK20K20-A413K20-A57K20-NM55K20-A55K20-A63K20-NM55K20-J63K20-J57K20-DM55K20-DM55K20-J93K20-J95K20-DMO5K20-DMO515,72- 18,90(0.619-0.744)L20, BL20L20-A413L20-A57L20-NM55L20-A55L20-A63L20-NM55L20-J63L20-J57L20-DM55L20-DM55L20-J93L20-J95L20-DMO5L20-DMO51000P20P20-A413P20-A57P20-NM55P20-A55P20-A63P20-NM55P20-J63P20-J57P20-DM55P20-DM55P20-J93P20-J95P20-DMO5P20-DMO5Y20Y20-A411Y20-A57Y20-A55Y20-A63*Y20-J63Y20-J57""**Y20-J93Y20-J95AK20, JAK20K20-A413K20-A57K20-NM55K20-A55K20-A63K20-NM55K20-J63K20-J57K20-DM55K20-DM55K20-J93K20-J95K20-DMO518,90- 25,40(0.744-1.00)AL20, BAL20L20-A413L20-A57L20-NM55L20-A55L20-A63L20-NM55L20-J63L20-J57L20-DM55L20-DM55L20-J93L20-J95L20-OM05800P20P20-A413P20-A57P20-NM55P20-A55P20-A63P20-NM55P20-J63P20-J57P20-DM55P20-DM55P20-J93P20-J95P20-DMO5AAY20N20Y20-A411Y20-A57*Y20-A55Y20-A63*Y20-J63Y20-J57****Y20-J93Y20-J95**AK20, JAK20K20-A413K20-A57K20-NM55K20-A55K20-A63K20-NM55K20-J63K20-J57K20-DM55K20-DM55K20-J93K20-J95K20-DM05K20-DMO525,40- 26,19(1.000-1.031)AL20, BAL20L20-A413L20-A57L20-NM55L20-A55L20-A63L20-NM55L20-J63L20-J57L20-DM55L20-DM55L20-J93L20-J95L20-DMO5L20-DMO5640P28P28-A413P28-A57P28-NM55P28-A55P28-A63P28-NM55P28-J63P28-J57P28-DM55P28-DM55P20-J93P20-J95P20-DMO5P20-DMO5R28R28-A413R28-A57R28-NM55R28-A55R28-A63R28-NM55R28-J63R28-J57R28-DM55R28-DM55Y20-J93Y20-J95..AK20K20-A413K20-A57K20-NM55K20-A55K20-A63K20-NM55K20-J63K20-J57K20-DM55K20-DM55K20-J93K20-J95K20-DMO5K20-DMO526,19- 31,75(1.031-1.250)P28P28-A413P28-A57P28-NM55P28-A55P28-A63P28-NM55P28-J63P28-J57P28-DM55P28-DM55L20-J93L20-J95L20-DMO5L20-DMO5640R28R28-A413R28-A57R28-NM55R28-A55R28-A63R28-NM55R28-J63R28-J57R28-DM55R28-DM55P28-J93P28-J95P28-DMO5P28-DMO531,75- 92,08(1.250-3.625)P28P28-A413P28-A57P28-NM55P28-A55P28-A63P28-NM55P28-J63P28-J57P28-DM55P28-DM55P28-J93P8-J95P28-DMO5P28-DMO5640 to R28R28-A413R28-A57R28-NM55R28-A55R28-A63R28-NM55R28-J63R28-J57R28-DM55R28-DM55R28-J93R8-J95R28-DMO5R28-DMO550092,08-152,40(3.625-6.000)P28P28-A413P28-A57P28-NM55P28-A55P28-A63P28-NM55P28-J63P28-J57P28-DM55P28-DM55P28-J93P28-J95P28-DMO5P28-DMO5200R28R28-A413R28-A57R28-NM55R28-A55R28-A63R28-NM55R28-J63R28-J57R28-DM55R28-DM55R28-J93R28-J95R28-DMO5R28-DM0525,20- 34,93(0.992-1.375)Y32Y32-A49Y32-A57*Y32-A55Y32-A63*Y32-J63Y32-J57****Y32-J93Y32-J95****640 to 50034,67- 44,45(1.365-1.750)Y44Y44-A49Y44-A57*Y44-A55Y44-A63*Y44-J63Y44-J57****Y44-J93Y44-J95****500 to 40044,20- 57,15(1.740-2.250)Y56Y56-A49Y56-A57*Y56-A55Y56-A63*Y56-J63Y56-J57****Y56-J93Y56-J95****400 to 32056,90- 69,85(2.240-2.750)Y72Y72-A49Y72-A57*Y72-A55Y72-A63*Y72-J63Y72-J57****Y72-J93Y72-J95****320 to 25069,60- 82,55(2.740-3.250)Y88Y88-A49Y88-A57*Y88-A55Y88-A63*Y88-J63Y88-J57****Y88-J93Y88-J95****25082,30- 98,42(3.240-3.875)Y104Y104-A49Y104-A57*Y104-A55Y104-A63*Y104-J63Y104-J57****Y104-J93Y104-J95****20063,50- 68,58(2.500-2.700)AN-600G25-A47G25-A45*G25-A45G25-A63*G25-J63G25-J45G25-DV57G25-DV57G25-J85G25-J87G25-DV87**G25-DV87**25068,58-104,14(2.700-4.100)AN-600M27-A47M27-A45*M27-A45M27-A63*M27-J63M27-J45M27-DV57M27-DV57M27-J85M27-J87M27-DV87**M27-DV87**20088,90-139,70(3.500-5.500)AN-600N37-A47N37-A45*N37-A45N37-A63*N37-J63N37-J45N37-DV57N37-DV57N37-J85N37-J87N37-DV87**N37-DV87**20063,50- 83,82(2.500-3.300)AN-600GY25-A47GY25-A45*GY25-A45GY25-A63*GY25-J45GY25-J45****GY25-J85GY25-J85****250GG25-A47GG25-A45*GG25-A45GG25-A63*GG25-J45GG25-J45****GG25-J85GG25-J85****83,82-106,68(3.300-4.200)AN-600MY33-A47MY33-A45*MY33-A45MY33-A63*MY33-J45MY33-J45****MY33-J85MY33-J85****200MM33-A47MM33-A45*MM33-A45MM33-A63*MM33-J45MM33-J45****MM33-J85MM33-J85****101,60-142,24(4.000-5.600)AN-600NY40-A47NY40-A45*NY40-A45NY40-A63*NY40-J45NY40-J45****NY40-J85NY40-J85****200NN40-A47NN40-A45*NN40-A45NN40-A63*NN40-J45NN40-J45****NN40-J85NN40-J85****ABRASIVE TYPESGRIT SIZEHARDNESSRECOMMENDED STONESGRIT SIZEMATERIAL ABRASIVE TYPE 801001502202803204005006001200HARD ALUMINUM OXIDE 25 / 0,65–20 / 0,5018 / 0,4512 / 0,3010 / 0,25 5 / 0,12 3 / 0,08 1 / 0,03–STEEL SILICON CARBIDE CBN/BORAZON ®–55 / 1,4045 / 1,1540 / 1,0028 / 0,70–20 / 0,50–7 / 0,18 2 / 0,05SOFT ALUMINUM OXIDE 80 / 2,00–35 / 0,9025 / 0,6520 / 0,5016 / 0,407 / 0,18 4 / 0,10 2 / 0,05–STEEL SILICON CARBIDE CBN/BORAZON ®–65 / 1,60–70 / 1,75––25 / 0,65–16 / 0,40 5 / 0,12CAST SILICON CARBIDE 100 / 2,50–30 / 0,7520 / 0,5012 / 0,30– 6 / 0,15 5 / 0,12 3 / 0,08–IRON DIAMOND –––80 / 2,00––50 / 1,27–20 / 0,5012 / 0,30ALUMINUM,SILICON CARBIDE 170 / 4,30–80 / 2,0055 / 1,4033 / 0,8527 / 0,7016 / 0,4012 / 0,30 2 / 0,05–BRASS, BRONZE CARBIDE DIAMOND ––30 / 0,7520 / 0,50––7 / 0,18– 3 / 0,08 1 / 0,03CERAMIC DIAMOND ––50 / 1,2740 / 1,00––20 / 0,50–15 / 0,4010 / 0,25GLASSDIAMOND––95 / 2,4070 / 1,80––30 / 0,75–15 / 0,408 / 0,20SUNNEN STONE GUIDEAPPROXIMATE SURFACE FINISH IN MICROINCHES R A / MICROMETERS (MICRONS) R A* CBN/Borazon stones available on special order. !CBN/Borazon stones available on special order. ** CBN/Borazon stones available on special order.*** CBN/Borazon stones available on special order.FINISH FIGURES BASD ON USE OF SUNNEN HONING OIL. IN GENERAL, USE OF WATER BASED COOLANTS RESULT IN FINER SURFACE FINISH AND REDUCED METAL REMOVAL RATES.A—ALUMINUM OXIDE C —SILICON JCARBIDE DM DR —DIAMONDDV NM CBN /NR —NVBORAZON1—702—803—1004—1505—2206—2807—3208—4009—5000—60090—90000—12001—SOFT2—3—5—7—11—15—HARDK8 –A57SERIES ABRASIVE GRIT HARD-TYPE SIZE NESS}}}HONING GUIDEInformation shown is applicable to (conventional) stones, which must be used with honing oil, and NM & DM stones (metal bond)which may be used with either honing oil or water based coolant. The process fluid is very important. Many honing problems,such as poor cutting action, poor stone life, and rough finish are traceable to the process fluid. In general, honing performance will be reduced when water based coolants are used.。