FAI报告-测试指标

实用文档
供应商描述
发布/修订记录
批准栏
实用文档
目录
封面 (1)
审批页 (1)
目录 (2)
1. 首件检验的原因 (3)
2. 零部件的基本描述 (3)
3. FAI结论 (3)
4 文件检查情况 (4)
5. 零部件检查情况 (7)
6. 改进措施清单及建议 (8)
7. 相关文件 (9)
8. 签署 (10)
9. 附件.人员签到表 (11)
实用文档
1. 首件检验的原因
2. 零部件的基本描述
实用文档3. FAI结论
实用文档4. 文件审查
备注：
OK =>>> 符合
NOK =>>> 不符合
SPQ3) =>>> 供方产品资质（特别是铁道部要求）
* =>>>必查项目，且带回供方签字的项目，如出现不合格FAI不得通过。

5. 过程控制检查
实用文档
6. 零部件检查
备注：OK =>>>满足NOK =>>> 不满足
实用文档
7. 改进措施清单及建议
7.1 待关闭事项（文件、设计、工艺等）
7.2 改进建议
实用文档8. 相关文件
实用文档
9. 参加人签署
10. 附件1.
FAI人员签到表。

Item 序号Quality 数量A 5B 5C 5D 5E 0F1A Method 方法1Visual 2Visual 3Visual 4Visual 5Visual6B Method 方法1Visual 2Visual 3Visual 4Visual 5Visual6C Method 方法1Measure 2Measure 3Measure4D Method 方法1Visual 2Visual 3Measure4E Method 方法1Test 2Test 3Test4F Method 方法1Visual 2Test 3Visual 4Visual 5Visual61. 2.3.4.1. 2.3. 4.1. 2.3.First Article Inspection Report首件样品检测报告Customer Name ：客户Customer Part Number ：客户零件编号Customer Part Name:客户零件名称Supplier Name 供应商Supplier Part Number ：供方零件编号File No.文件编号Prepared By 制作Check 审核Date:日期Evaluation 评估Total quatity 总样品数量Inspection Standard 检验标准PassPROJECT/EVALUATION TEAM 评估成员Department 部门Name 姓名Evaluation 评估Comments 意见Project Manager Machanical Engineer Quality EngineerEVALUATION SUMMARY 评估总览APRV:approve or acceptable REJ: reject DEV :accept on deviation .Category 分类:Result 判定Remarks 备注Part Struction 结构Appearance and Cosmetics 外观Dimensions Measurement 尺寸Assembly - Mechanical 组装Reliability 可靠性Packaging 包装EVALUATION DETAILS 评估详情Part Struction 结构Result 判定Defects description 不良描述Structure match design 结构Draft angle type match design 拔模角度Texture or polish as request 晒纹/抛光Material as requestion 材料Surface finish as design(Paint,Print…) 表面处理Other 其他Appearance and Cosmetics 外观Result 判定Defects description 不良描述Appearance cleanliness inspection. 表面清洁度Surface check no flash,knife line,color spot,broken… 表面缺陷Part color as request 颜色Surface finish （Painting,Pringt location, color, texture). 表面处理Overall inspection of final assembly. 组件整体外观Other 其他Dimensions Measurement 尺寸Result 判定Defects description 不良描述Criticial dimentions per drawings 关键尺寸Reference dimensions per drawings 参考尺寸Final assmbly dimension. 装配尺寸Other 其他Assembly - Mechanical 组装Result 判定Defects description 不良描述Assembly process viable 外观检查No loose or interference 间隙/干涉Assembly part match drawings 匹配图纸Other 其他Reliability 可靠性Result 判定Defects description 不良描述Reliability testings 可靠性测试Air impermeability testing 气密性测试Regular features performance 常规功能测试Product packaging bag (Material, dimensions, appearance). 包装袋Box label (location, content, material). 箱标签Other 其他Packaging 包装Result 判定Defects description 不良描述Product box(Material,printing,dimensions,appearance) 包装箱Overall Evaluation Results综合判定SOLUTIONS&PLAN 解决方案和计划ADDITIONAL NOTES & COMMENTS 评论及建议Product qulity correct ，remainder box have marked 品质标识Other 其他DEFECTS ANALYSIS 不良问题分析Pacckging reliability: Protecting product. 包装可靠性APRV REJ DEV Rigid 严格Normal 一般Lax 宽松APRV REJ DEV APRV REJ DEV APRV REJ DEV APRV REJ DEV APRVREJDEVAPRV REJ DEV APRV REJ DEV APRV REJ DEV APRV REJ DEV APRVREJDEVAPRV REJ DEV APRV REJ DEV APRV REJ DEV APRV REJ DEV APRVREJDEVAPRV REJ DEV APRV REJ DEV APRV REJ DEVAPRV REJ DEV APRV REJ DEV APRV REJ DEVAPRV REJ DEV APRV REJ DEV APRV REJ DEVAPRV REJ DEV APRV REJ DEV APRV REJ DEV APRV REJ DEV APRV REJ DEVPAGE 1 OF 1 PAGE。

Date 日期:年Y月M日DProcess 工序:Date 日期:年Y月M日DProcess 工序:From 报检人:Time 报检时间:From 报检人:Time 报检时间:Machhine No#机台号:Shift No#班次:Machhine No#机台号:Shift No#班次:Customer Refer.客户料号P/N产品型号:Customer Refer.客户料号P/N产品型号:PO No#生产订单:Batch No#批次号:PO No#生产订单:Batch No#批次号:项目Item测量工具Equipment12Note 备注项目Item测量工具Equipment12Note 备注Dimension 尺寸 4Micrometer 千分尺□ OK □ NOK Dimension 尺寸 4Micrometer 千分尺□ OK □ NOK Dimension 尺寸 5Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 5Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 6Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 6Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 14Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 14Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 15Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 15Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 16Dial gauge 深度尺□ OK □ NOK Dimension 尺寸 16Dial gauge 深度尺□ OK □ NOK Dimensin 尺寸 17Laser Interferometer 激光干涉仪□ OK □ NOK Dimensin 尺寸 17Laser Interferometer 激光干涉仪□ OK □ NOK Dimensin 尺寸 19White-light interferometer 白光干涉仪□ OK□ NOKDimensin 尺寸 19White-light interferometer 白光干涉仪□ OK□ NOKStructure 结构Visual inspection目测□ OK □ NOK Structure 结构Visual inspection目测□ OK □ NOK Appearance外观Visual inspection目测□ OK□ NOKAppearance外观Visual inspection目测□ OK□ NOKFinal judgement最终判定□ Stop 停止生产Final judgement 最终判定□ Stop 停止生产FAI Report 首件检验报告FAI Report 首件检验报告□ Lapping 研磨 ■ Polishing抛光□ Lapping 研磨 ■ Polishing抛光h时： m分h时： m分□ Shift A 班 □ Shift B 班 □ Shift C 班□ Shift A 班 □ Shift B 班 □ Shift C 班42AF42AFInspection Record (Below filled by IPQC) 检验记录(以下由巡检人员完成)Inspection Record (Below filled by IPQC) 检验记录(以下由巡检人员完成)规格标准 SpecificationJudgment 判定规格标准 SpecificationJudgment 判定5.96(5.92-6)mm 5.96(5.92-6)mm 1.175(0.95-1.4)mm 1.175(0.95-1.4)mm 0.31(0.12-0.5)mm 0.31(0.12-0.5)mm 4.275(4.05-4.5)mm4.275(4.05-4.5)mmNo crack、Unven and so on 无明显崩缺，不平等Min 0.8mm Min 0.8mm // 0.03mm A// 0.03mm A0.5um 0.5um Finish Time 完成时间Checked by 检验人MR 50-80%MR 50-80%Same as the process drawing 与工序图纸一致Same as the process drawing 与工序图纸一致No crack、Unven and so on 无明显崩缺，不平等Approved by 审核人Finish Time 完成时间□ OK ,Normal Productionw 合格,正常生产□ Control Plan 需提出控制计划方可继续生产□ OK ,Normal Productionw 合格,正常生产□ Control Plan 需提出控制计划方可继续生产Checked by 检验人Date 日期Explanation 说明：1. Before mass production the shift leader must provide at least two samples and the report with basic information the IPQC to double check after self-inspection;批量生产前当职领班需自检合格后至少提供2pcs样品及此报告予检验员做确认 ;2. If the inspection result is OK, IPQC will stick the "Green Label" on the corresponding machine to inform the shift leader to continue the production; otherwise the shift leader must resubmit new samples or stop production until the FAI is "OK".如检验合格，检验员将绿色标签贴于相应机台上，继续生产，否则需重新提交样本或停止生产，直到样品合格方可继续生产.Explanation 说明：1. Before mass production the shift leader must provide at least two samples and the report with basic information the IPQC to double check after self-inspection;批量生产前当职领班需自检合格后至少提供2pcs样品及此报告予检验员做确认 ;2. If the inspection result is OK, IPQC will stick the "Green Label" on the corresponding machine to inform the shift leader to continue the production; otherwise the shift leader must resubmit new samples or stop production until the FAI is "OK".如检验合格，检验员将绿色标签贴于相应机台上，继续生产，否则需重新提交样本或停止生产，直到样品合格方可继续生产.P-QA008-003A.fmtP-QA008-003A.fmtApproved by 审核人Date 日期。