阿特拉斯钻头规格
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钻头:在钻井过程中钻头是破碎岩石的主要工具,井眼是由钻头破碎岩石而形成的。
一个井眼形成得好坏,所用时间的长短,除与所钻地层岩石的特性和钻头本身的性能有关外,更与钻头和地层之间的相互匹配程度有关。
钻头的合理选型对提高钻进速度、降低钻井综合成本起着重要作用。
钻头是进行石油钻井工作的重要工具之一,钻头是否适应岩石性质及其质量的好坏,在选用钻井工艺方面起着非常重要的作用,特别是对钻井质量、钻探速度、钻井成本方面产生着巨大的影响,PDC 钻头是当今石油和天然气勘探开发行业广泛使用的一种破颜工具,它有效地提高了机械钻具,缩短了钻井周期。
钻头直径规格表:钻头是一种旋转而头端有切削能力的工具。
一般以碳钢SK,或高速钢SKH2,SKH3等材料经铣制或滚制再经淬火,回火热处理后磨制而成,用于金属或其它材料上之钻孔加工,它的使用范围极广,可运用于钻床、车床、铣床、手电钻等工具机上使用。
下面介绍一下钻头规格:麻花钻头规格:Φ1.0、Φ1.5、Φ2.0、Φ2.5、Φ3.0、Φ3.2、Φ3.3、Φ3.5、Φ3.8、Φ4.0、Φ4.2、Φ4.5、Φ4.8、Φ5.0、Φ5.2、Φ5.5、Φ5.8、Φ6.0Φ、6.2、Φ6.5、Φ6.8、Φ7.0、Φ7.2、Φ7.5、Φ7.8、Φ8.0、Φ8.2、Φ8.5、Φ8.8、Φ9.0、Φ9.2、Φ9.5、Φ10.0、Φ10.2、Φ10.5、Φ11.0、Φ12.0、Φ12.5、Φ13.0、Φ13.5、Φ14。
钻头直径规格:1、钻头是有很多规格标准的,像一些水管通过的钻孔相对来说要大些,而电线所需的钻孔要小得多,因此钻头直径也是有差别的。
2、钻头直径规格大致有1mm、2mm、3mm、4mm、5mm、6mm、7mm、8mm、9mm、9.8mm等,每相距1mm,其中都有0.1mm的累加的,比如直径从1mm到2mm的钻头规格按0.1mm 进位,.还有更大的,用于石油钻探的,一般用不到。
除非石油勘探。
一、钻铤重量与扣型1、重量9寸 2.6吨8寸2t7寸 1.56寸 1.12、扣型9"钻铤扣型为730×731,8"钻铤扣型为630×631,7"钻铤扣型为410×411。
6 1/4"钻铤为4A10×4A11。
4 1/8"钻铤为210×211。
二、钻杆重量与扣型1、重量5寸0.85t/柱5寸半0.98-1.1 t/柱2、扣型5"钻杆扣型一致为410×411。
2 7/8"钻杆扣型一致为210×211。
三、钻杆、钻铤尺寸参数及工作参数一级钻杆参数表(SY/T5824-93)钻铤尺寸参数及工作参数(单位:mm)四、钻具上扣扭矩公称尺寸 5 1/2" 5" 3 1/2" 2 7/8" 2 7/8" 2 7/8" 2 3/8" 2 3/8" 紧扣扭矩59200 43100 20300 11500 8900 8900 4750 4750五、国内常规扣型参数综合技术参数表1 API钻杆接头的力学性能(所有规格)最小屈服强度最小拉伸强度psi N/mm2 psi N/mm 最小伸长率百分比母接头最小布氏硬度120.000 827.4 140.000 965.3 13285表2 旋转台肩式连接产品尺寸123456789101112连接号或规格螺纹牙型每英寸牙数锥度在直径上测量点螺纹中径外螺纹大端大径外螺纹圆柱根部直径1/64外螺纹小端大径外螺纹锥部长度内螺纹最小长度内螺纹锥部长度内螺纹扩锥孔大端直径数字(NC)型NC23 V-0.038R 4 2 2.35500 2.563 2.437 2.063 3 3-1/8 3-5/8 2-5/8 NC26 V-0.038R 4 2 2.66800 2.876 2.750 2.376 3 3-1/8 3-5/8 2-15/16 NC31 V-0.038R 4 2 3.18300 3.391 3.266 2.808 3-1/2 3-5/8 4-1/8 3-29/64 NC35 V-0.038R 4 2 3.35100 3.739 3.625 3.114 3-3/4 3-7/8 4-3/8 3-13/16 NC38 V-0.038R 4 2 3.80800 4.016 3.891 3.349 4 4-1/8 4-5/8 4-5/64 NC40 V-0.038R 4 2 4.07200 4.280 4.156 3.530 4-1/2 4-5/8 5-1/8 4-11/32 NC44 V-0.038R 4 2 4.41700 4.625 4.499 3.875 4-1/2 4-5/8 5-1/8 4-11/16 NC46 V-0.038R 4 2 4.62600 4.834 4.709 4.084 4-1/2 4-5/8 5-1/8 4-29/32 NC50 V-0.038R 4 2 5.04170 5.250 5.135 4.500 4-1/2 4-5/8 5-5/8 5-5/16 NC56 V-0.038R 4 2 5.61600 5.876 5.703 4.626 5 5-1/8 5-5/8 5-15/16 NC61 V-0.038R 4 2 6.17800 6.438 6.266 5.063 5-1/2 5-5/8 6-1/8 6-1/2 NC70 V-0.038R 4 2 7.05300 7.313 7.141 5.813 6 6-1/8 6-5/8 7-3/8 NC77 V-0.038R 4 2 7.74100 8.000 7.828 6.376 6-1/2 6-5/8 7-1/8 8-1/16正规(REG)型2-3/8REG V-0.040 5 3 2.36537 2.625 2.515 1.875 3 3-1/8 3-5/8 2-11/16 2-7/8REG V-0.040 5 3 2.74037 3.000 2.890 2.125 3-1/2 3-5/8 4-1/8 3-1/16 3-1/2REG V-0.040 5 3 2.23987 3.500 3.390 2.562 3-3/4 3-7/8 4-3/8 3-9/164-1/2REG V-0.040 5 3 4.36487 4.625 4.515 3.562 4-1/4 4-3/8 4-7/8 4-11/16 5-1/2REG V-0.050 4 3 5.23402 5.520 5.410 4.333 4-3/4 4-7/8 5-3/8 5-37/64 6-5/8REG V-0.050 4 2 5.75780 5.992 5.882 5.159 5 5-1/8 5-5/8 6-1/16 7-5/8REG V-0.050 4 3 6.71453 7.000 6.890 5.688 5-1/4 5-3/8 5-7/8 7-3/32 8-5/8REG V-0.050 4 3 7.66658 7.952 7.840 6.608 5-3/8 5-1/2 6 8-3/64贯眼(FH)型5-1/2FH V-0.050 4 2 5.59100 5.825 --- 4.992 5 5-1/8 5-5/8 5-29/32 6-4/5FH V-0.050 4 2 6.51960 6.753 --- 5.920 5 5-1/8 5-5/8 6-27/32注: 1.见图1,2. 除另外规定,所有尺寸为英寸。
关于潜孔钻机的调查情况说明潜孔钻机作为专业的设备,技术含量较高,市场同类厂家不多,在多方调查了解后发现,目前国内大中型矿山大部份使用进口设备,在这个行业内以山特维克(SANDVIK)和阿特拉斯·科普柯(A TLASCOPO)为行业之首,另外国内也有两款品牌:山河智能和湖南有色,但由于技术不成熟,使用成本过高,矿山采用的非常少。
根据多方面了解及实地考察,针对水泥矿山的实际应用,山特维克和阿特拉斯两品牌钻机有如下的不同之处:一、产地:山特维克钻机为整机原装进口,在芬兰生产;阿特拉斯在国内南京组装,部份件国产化。
二、价格山特维克DI500型钻机作为原装机,价格更为合适,阿特拉斯L6型钻机不能满足年产200万吨的水泥生产线需要,L8钻机,虽然在国内组装,但比山特维克DI500型钻机的价格高出很多。
三、售后服务1、服务体系及人员配置:在了解中发现,山特维克的售后服务体系有两套:一是山特维克厂家服务,二是山特维克的代理商服务。
人员配置方面,山特维克厂家在成都办事处常驻3名服务工程师,四川代理商有6名专职服务工程师;阿特拉斯仅仅是厂家服务,并且在全国仅有7名服务工程师,服务力量远远不足。
2、服务及时性山特维克厂家及代理商承诺,接到报修电话后5小时内赶工地现场,并于4小时内解决问题,如不能解决问题,3天内调代用机以满足矿山生产需要;阿特拉斯不能对此类要求作出承诺。
3、常驻服务人员的请求山特维克根据用户的需要,可以派驻工程师在工地现场对机手进行培训指导;阿特拉斯没有此类服务。
四、使用成本1、钻具成本山特维克是国际知名的刀具生产商,在材料科技方面首屈一指,用于钻机上的钻具材料全是自主研发生产,并有多项专利,具有较强的耐磨性,使用成本相对较低;阿特拉斯高端钻机使用的钻具部份为山特维克制造,但价格高出非常之多。
比如:152mm钻头,山特维克售价为6500元,阿特拉斯的售价为8700元。
重庆江津地维水泥厂,山特维克钻机每立方米矿石钻具消耗为0.3元;阿特拉斯每立方矿石钻具消耗为0.5元。
各类钻头规格如下表:钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5 M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5 M6 6.6 11.0 90 25 11 M8 9.0 14.0 100 28 12 M10 11.0 17.5 110 30 12 M12 14.0 20.0 115 32 12 1/4 6.85 11.0 90 25 11 5/16 8.55 14.0 100 28 12 3/8 10.1 15.0 110 30 12 1/2 13.5 20.0 115 32 12钻头规格90度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4 M4 4.5 8.4 75 42 8.4 M5 5.5 10.4 85 50 10.4 M6 6.6 12.5 90 53 12.0 M8 9.0 16.5 100 53 12.0钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5 M4 4.5 8.0 75 18 8 M5 5.5 9.5 85 22 9.5 M6 6.611.90 25 11M8 9.014.0 1028 12M1011.0 17.51130 12M1214.0 20.11532 121/46.85 11.90 25 115/168.55 14.1028 123/810.1 15.1130 121/213.5 20.11532 12钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4 M4 4.5 8.4 75 42 8.4 M5 5.5 10.4 85 50 10.4 M6 6.6 12.5 90 53 12.0 M8 9.0 16.5 100 53 12.0钻头外径钻头长度钻头外径钻头长度φ20mm 350mmφ102mm350mm/420mmφ22mm 350mmφ108mm350mm/420mmφ24mm 350mmφ110mm350mm/420mmφ26m m 350mm/420mmφ114mm350mm/420mmφ28m350mm/4φ120350mm/4φ30m m 350mm/420mmφ127mm350mm/420mmφ32m m 350mm/420mmφ132mm350mm/420mmφ38m m 350mm/420mmφ150mm350mm/420mmφ40m m 350mm/420mmφ159mm350mm/420mmφ44m m 350mm/420mmφ166mm350mm/420mmφ50m m 350mm/420mmφ180mm350mm/420mmφ57m m 350mm/420mmφ200mm350mm/420mmφ63m m 350mm/420mmφ220mm350mm/420mmφ76m m 350mm/420mmφ250mm350mm/420mmφ83m m 350mm/420mmφ275mm350mm/420mmφ89m350mm/4φ300350mm/4钻头规格180度规格小径大径全长小径刃长柄径M33.4 6.565136.5M44.5 8.7518 8M55.5 9.585229.5M66.6 11.92511M89.0 14.12812M10 11.17.5113012M12 14.20.11532121/4 6.8511.925115/16 8.5514.128123/8 10.115.1130121/2 13.520.1153212钻头规格90 度规格小径大径全长小径刃长柄径M33.4 6.465356.4M44.5 8.475428.4M5 5.1850 15 0.4 5 0.4M66.6 12.595312.M89.0 16.515312.中心钻头规格表刃径(d) 刃径公差刃长(L2)柄径(D)全长(L)0.40.05-0.050.5 3.0 31 0.50.05-0.050.6 3.0 31 0.60.05-0.050.7 3.5 360.050.70.8 3.5 36-0.050.050.80.9 4.0 36-0.050.050.91.0 4.0 36-0.050.051.2 4.0 36 1.0-0.051.2 4.0 1000.051.4 5.0 42 1.2-0.050.051.51.8 5.0 42-0.051.8 5.0 1001.8 5.0 1501.8 5.0 2000.082.02.4 5.0 42-0.082.4 6.0 1002.4 6.0 1502.4 6.0 2000.083.0 6.0 47 2.5-0.083.0 8.0 1003.0 8.0 1503.0 8.0 2000.083.03.6 7.7 57-0.083.6 10.0 1003.6 10.0 1503.6 10.0 2000.083.23.8 7.7 57-0.080.084.8 10.0 69 4.0-0.084.8 10.0 1004.8 10.0 1504.8 10.0 2005.0 0.126.0 11.0 69-0.126.0 12.0 1006.0 12.0 1506.0 12.0 2000.128.0 16.0 906.0-0.120.128.010.0 18.0 100-0.120.1212.0 18.0 10010.0-0.120.1215.0 22.0 11012.0-0.12高速钢空心钻头,又名取芯钻头或开孔器,钻头分类:高速钢钻头,硬质合金钻头,钨钢钻头;削切深度:35MM、50MM、100M;适合钻机:进口的磁座钻、磁力钻、国产磁座钻、磁铁钻、吸铁钻、钢板钻、磁性钻、机床、台钻、座钻等。
钻头型号规格表_钻头型号尺寸表【太全了】内容来源网络,由“深圳机械展(11万㎡,1100多家展商,超10万观众)”收集整理!更多cnc加工中心、车铣磨钻床、线切割、数控刀具工具、工业机器人、非标自动化、数字化无人工厂、精密测量、3D打印、激光切割、钣金冲压折弯、精密零件加工等展示,就在深圳机械展.钻头是用来在实体材料上钻削出通孔或盲孔,并能对已有的孔扩孔的刀具。
常用的钻头主要有麻花钻、扁钻、中心钻、深孔钻和套料钻。
扩孔钻和锪钻虽不能在实体材料上钻孔,但习惯上也将它们归入钻头一类。
钻头结构:一种钻头,包括一个刀杆(1),刀杆有一个尖端,尖端有两个位于一个主平面(C-C)上的切削刀片(5、5′),所述切削刀片(5、5′)具有在共同第二平面(E-E)上取向的短的中心切削刀刃。
所述刀刃形成一个点状中心切削刀刃用于进入工件,并且由此将钻头对中。
在刀杆上,设两个排屑槽(6、6′),所述排屑槽(6、6′)从尖端延伸到底端。
在沿刀杆的任一截面上,排屑槽在管平面上都位于彼此径向相对的位置,管平面与在管的两侧的两个刃带的共同刃带平面(F-F)成90°延伸,所述刀杆在该平面具有最大的刚性。
中心切削刀刃的第二平面(E-E)的取向与刃带平面或刀杆的底端的主刚性方向(F-F)大约成90°角。
钻头是一种在对混凝土等进行的钻孔作业中,能缓和钻孔状态突然改变的情况,使钻孔作业稳定,即使在产生大粒的切屑时,钻孔效率也不致降低的钻头。
钻头大致呈辐射状配置的切刃部,具有至少2个主切刃部、以及在圆周方向上配设于所述主切刃部与主切刃部之间的,至少两个副切刃部,所述主切刃部具备作为其切刃的主切刃,主切刃内端位于旋转中心,外端则位于切刃部的旋转轨迹的外缘;所述副切刃部具有作为其切刃的副切刃,该副切刃内端位于向外径侧偏离旋转中心的部位,外端则位于向旋转中心侧偏离切刃部的旋转轨迹的外缘的位置上。
一种钻头,具备配置于钻头前端的多个切刃部、及设于该切刃部基端一侧且于基端部上形成有柄部的轴状钻头主体;所述切刃部具有由切削面与后隙面的接合缘向前端侧突设而形成的切刃,所述切刃自钻头旋转中心侧向外径侧配置成大致辐射状各类钻头规格如下表钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 11.0 17.5 110 30 12M12 14.0 20.0 115 32 121/4 6.85 11.0 90 25 115/16 8.55 14.0 100 28 123/8 10.1 15.0 110 30 121/2 13.5 20.0 115 32 12 钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100 53 12.0钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 11.0 17.5 110 30 12M12 14.0 20.0 115 32 121/4 6.85 11.0 90 25 115/16 8.55 14.0 100 28 123/8 10.1 15.0 110 30 121/2 13.5 20.0 115 32 12钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100 53 12.0钻头外径钻头长度钻头外径钻头长度φ20mm 350mm φ102mm 350mm/420mm φ22mm 350mm φ108mm 350mm/420mm φ24mm 350mm φ110mm 350mm/420mm φ26mm 350mm/420mm φ114mm 350mm/420mm φ28mm 350mm/420mm φ120mm 350mm/420mm φ30mm 350mm/420mm φ127mm 350mm/420mm φ32mm 350mm/420mm φ132mm 350mm/420mm φ38mm 350mm/420mm φ150mm 350mm/420mm φ40mm 350mm/420mm φ159mm 350mm/420mm φ44mm 350mm/420mm φ166mm 350mm/420mm φ50mm 350mm/420mm φ180mm 350mm/420mmφ57mm 350mm/420mm φ200mm 350mm/420mm φ63mm 350mm/420mm φ220mm 350mm/420mm φ76mm 350mm/420mm φ250mm 350mm/420mm φ83mm 350mm/420mm φ275mm 350mm/420mm φ89mm 350mm/420mm φ300mm 350mm/420mm钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 11.0 17.5 110 30 12M12 14.0 20.0 115 32 121/4 6.85 11.0 90 25 115/16 8.55 14.0 100 28 123/8 10.1 15.0 110 30 121/2 13.5 20.0 115 32 12钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100 53 12.0中心钻头规格表刃径(d) 刃径公差刃长(L2) 柄径(D) 全长(L) 0.4 0.05 -0.05 0.5 3.0 31 0.5 0.05 -0.05 0.6 3.0 31 0.6 0.05 -0.05 0.7 3.5 36 0.7 0.05 -0.05 0.8 3.5 36 0.8 0.05 -0.05 0.9 4.0 360.9 0.05 -0.05 1.0 4.0 361.0 0.05 -0.05 1.2 4.0 36 1.2 4.0 1001.2 0.05 -0.05 1.4 5.0 42 1.5 0.05 -0.05 1.8 5.0 42 1.8 5.0 1001.8 5.0 1501.8 5.0 2002.0 0.08 -0.08 2.4 5.0 422.4 6.0 1002.4 6.0 1502.4 6.0 2002.5 0.08 -0.083.0 6.0 473.0 8.0 1003.0 8.0 1503.0 8.0 2003.0 0.08 -0.08 3.6 7.7 57 3.6 10.0 1003.6 10.0 1503.6 10.0 2003.2 0.08 -0.08 3.8 7.7 574.0 0.08 -0.08 4.8 10.0 69 4.8 10.0 1004.8 10.0 1504.8 10.0 2005.0 0.12 -0.126.0 11.0 696.0 12.0 1006.0 12.0 1506.0 12.0 2006.0 0.12 -0.12 8.0 16.0 90 8.0 0.12 -0.12 10.0 18.0 10010.0 0.12 -0.12 12.0 18.0 10012.0 0.12 -0.12 15.0 22.0 110高速钢空心钻头,又名取芯钻头或开孔器,钻头分类:高速钢钻头,硬质合金钻头,钨钢钻头;削切深度:35MM、50MM、100M;适合钻机:进口的磁座钻、磁力钻、国产磁座钻、磁铁钻、吸铁钻、钢板钻、磁性钻、机床、台钻、座钻等。
钻头型号规格表-钻头型号尺寸表【太全了】钻头型号规格表_钻头型号尺寸表【太全了】内容来源网络,由“深圳机械展(11万㎡,1100多家展商,超10万观众)”收集整理!更多cnc加工中心、车铣磨钻床、线切割、数控刀具工具、工业机器人、非标自动化、数字化无人工厂、精密测量、3D打印、激光切割、钣金冲压折弯、精密零件加工等展示,就在深圳机械展.钻头是用来在实体材料上钻削出通孔或盲孔,并能对已有的孔扩孔的刀具。
常用的钻头主要有麻花钻、扁钻、中心钻、深孔钻和套料钻。
扩孔钻和锪钻虽不能在实体材料上钻孔,但习惯上也将它们归入钻头一类。
钻头结构:一种钻头,包括一个刀杆(1),刀杆有一个尖端,尖端有两个位于一个主平面(C-C)上的切削刀片(5、5′),所述切削刀片(5、5′)具有在共同第二平面(E-E)上取向的短的中心切削刀刃。
所述刀刃形成一个点状中心切削刀刃用于进入工件,并且由此将钻头对中。
在刀杆上,设两个排屑槽(6、6′),所述排屑槽(6、6′)从尖端延伸到底端。
在沿刀杆的任一截面上,排屑槽在管平面上都位于彼此径向相对的位置,管平面与在管的两侧的两个刃带的共同刃带平面(F-F)成90°延伸,所述刀杆在该平面具有最大的刚性。
中心切削刀刃的第二平面(E-E)的取向与刃带平面或刀杆的底端的主刚性方向(F-F)大约成90°角。
钻头是一种在对混凝土等进行的钻孔作业中,能缓和钻孔状态突然改变的情况,使钻孔作业稳定,即使在产生大粒的切屑时,钻孔效率也不致降低的钻头。
钻头大致呈辐射状配置的切刃部,具有至少2个主切刃部、以及在圆周方向上配设于所述主切刃部与主切刃部之间的,至少两个副切刃部,所述主切刃部具备作为其切刃的主切刃,主切刃内端位于旋转中心,外端则位于切刃部的旋转轨迹的外缘;所述副切刃部具有作为其切刃的副切刃,该副切刃内端位于向外径侧偏离旋转中心的部位,外端则位于向旋转中心侧偏离切刃部的旋转轨迹的外缘的位置上。
钻头型号规格表_钻头型号尺寸表【太全了】内容来源网络,由“深圳机械展〔11万㎡,1100多家展商,超10万观众〕”收集整理!更多cnc加工中心、车铣磨钻床、线切割、数控刀具工具、工业机器人、非标自动化、数字化无人工厂、精密测量、3D打印、激光切割、钣金冲压折弯、精密零件加工等展示,就在深圳机械展.钻头是用来在实体材料上钻削出通孔或盲孔,并能对已有的孔扩孔的刀具。
常用的钻头主要有麻花钻、扁钻、中心钻、深孔钻和套料钻。
扩孔钻和锪钻虽不能在实体材料上钻孔,但习惯上也将它们归入钻头一类。
钻头结构:一种钻头,包括一个刀杆〔1〕,刀杆有一个尖端,尖端有两个位于一个主平面〔C-C〕上的切削刀片〔5、5′〕,所述切削刀片〔5、5′〕具有在共同第二平面〔E-E〕上取向的短的中心切削刀刃。
所述刀刃形成一个点状中心切削刀刃用于进入工件,并且由此将钻头对中。
在刀杆上,设两个排屑槽〔6、6′〕,所述排屑槽〔6、6′〕从尖端延伸到底端。
在沿刀杆的任一截面上,排屑槽在管平面上都位于彼此径向相对的位置,管平面与在管的两侧的两个刃带的共同刃带平面〔F-F〕成90°延伸,所述刀杆在该平面具有最大的刚性。
中心切削刀刃的第二平面〔E-E〕的取向与刃带平面或刀杆的底端的主刚性方向〔F-F〕大约成90°角。
钻头是一种在对混凝土等进行的钻孔作业中,能缓和钻孔状态突然改变的情况,使钻孔作业稳定,即使在产生大粒的切屑时,钻孔效率也不致降低的钻头。
钻头大致呈辐射状配置的切刃部,具有至少2个主切刃部、以及在圆周方向上配设于所述主切刃部与主切刃部之间的,至少两个副切刃部,所述主切刃部具备作为其切刃的主切刃,主切刃内端位于旋转中心,外端则位于切刃部的旋转轨迹的外缘;所述副切刃部具有作为其切刃的副切刃,该副切刃内端位于向外径侧偏离旋转中心的部位,外端则位于向旋转中心侧偏离切刃部的旋转轨迹的外缘的位置上。
一种钻头,具备配置于钻头前端的多个切刃部、及设于该切刃部基端一侧且于基端部上形成有柄部的轴状钻头主体;所述切刃部具有由切削面与后隙面的接合缘向前端侧突设而形成的切刃,所述切刃自钻头旋转中心侧向外径侧配置成大致辐射状各类钻头规格如下表钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 11.0 17.5 110 30 12M12 14.0 20.0 115 32 121/4 6.85 11.0 90 25 115/16 8.55 14.0 100 28 123/8 10.1 15.0 110 30 121/2 13.5 20.0 115 32 12 钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100 53 12.0钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 110 30 12M12 115 32 121/4 90 25 115/16 100 28 123/8 110 30 121/2 115 32 12钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100 53钻头外径钻头长度钻头外径钻头长度φ20mm 350mm φ102mm 350mm/420mm φ22mm 350mm φ108mm 350mm/420mm φ24mm 350mm φ110mm 350mm/420mm φ26mm 350mm/420mm φ114mm 350mm/420mm φ28mm 350mm/420mm φ120mm 350mm/420mm φ30mm 350mm/420mm φ127mm 350mm/420mm φ32mm 350mm/420mm φ132mm 350mm/420mm φ38mm 350mm/420mm φ150mm 350mm/420mm φ40mm 350mm/420mm φ159mm 350mm/420mm φ44mm 350mm/420mm φ166mm 350mm/420mm φ50mm 350mm/420mm φ180mm 350mm/420mmφ57mm 350mm/420mm φ200mm 350mm/420mm φ63mm 350mm/420mm φ220mm 350mm/420mm φ76mm 350mm/420mm φ250mm 350mm/420mm φ83mm 350mm/420mm φ275mm 350mm/420mm φ89mm 350mm/420mm φ300mm 350mm/420mm钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 110 30 12M12 14.0 20.0 115 32 121/4 6.85 11.0 90 25 115/16 8.55 14.0 100 28 123/8 10.1 15.0 110 30 121/2 13.5 20.0 115 32 12钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100中心钻头规格表刃径(d) 刃径公差刃长(L2) 柄径(D) 全长(L) 0.4 0.05 -0.05 0.5 3.0 31 0.5 0.05 -0.05 0.6 3.0 31 0.6 0.05 -0.05 0.7 3.5 36 0.7 0.05 -0.05 0.8 3.5 36 0.8 0.05 -0.05 0.9 4.0 360.9 0.05 -0.05 1.0 4.0 361.0 0.05 -0.05 1.2 4.0 36 1.2 4.0 1001.2 0.05 -0.05 1.4 5.0 42 1.5 0.05 -0.05 1.8 5.0 42 1.8 5.0 1001.8 5.0 1501.8 5.0 2002.0 0.08 -0.08 2.4 5.0 422.4 6.0 1002.4 6.0 1502.4 6.0 2002.5 0.08 -0.083.0 6.0 473.0 8.0 1003.0 8.0 1503.0 8.0 2003.0 0.08 -0.08 3.6 7.7 57 3.6 10.0 1003.6 10.0 1503.6 10.0 2003.2 0.08 -0.08 3.8 7.7 574.0 0.08 -0.08 4.8 10.0 69 4.8 10.0 1004.8 10.0 1504.8 10.0 2005.0 0.12 -0.126.0 11.0 696.0 12.0 1006.0 12.0 1506.0 12.0 2006.0 0.12 -0.12 8.0 16.0 90 8.0 0.12 -0.12 10.0 18.0 10010.0 0.12 -0.12 12.0 18.0 10012.0 0.12 -0.12 15.0 22.0 110高速钢空心钻头,又名取芯钻头或开孔器,钻头分类:高速钢钻头,硬质合金钻头,钨钢钻头;削切深度:35MM、50MM、100M;适合钻机:进口的磁座钻、磁力钻、国产磁座钻、磁铁钻、吸铁钻、钢板钻、磁性钻、机床、台钻、座钻等。
工程地质钻孔口径及钻具规格如下:
钻头类型:
钻杆钻头:直径为5-12毫米,一般用于岩石较硬的地质钻探,例如花岗岩、玄武岩等。
扣肋钻头:直径为42-45毫米,一般用于较软的地层钻探单元。
三角钻头:直径为28-45毫米,适用于基岩层近地表部分地质钻探。
切锥钻头:直径为46-65毫米,适用于岩石中硬度较高的区域地质钻探。
三刃钻头:直径为28-65毫米,适用于各种不同类型的地质钻探。
钻孔规格:
钻孔口径应根据钻探目的和钻进工艺确定。
采取原状土样的钻孔,口径不得小于91mm;仅需鉴别地层的钻孔,口径不宜小于36mm;在湿陷性黄土中,钻孔口径不宜小于150mm。
深度超过100mm的钻孔以及有特殊要求的钻孔包括定向钻进、跨孔法测量波速,应测斜、防斜,保持钻孔的垂直度或预计的倾斜度与倾斜方向。
对垂直孔,每50m测量一次垂直度,每深100m允许偏差为±2°。
对斜孔,每25m测量一次倾斜角和方位角,允许偏差应根据勘探设计要求确定。
钻孔斜度及方位偏差超过规定时,应及时采取纠斜措施。
钻进与护壁:
钻进方法应符合下列要求:对要求鉴别地层和取样的钻孔,均应用回转方式钻进,取得岩土样品。
遇到卵石、漂石、碎石、块石等类地层
不适用于回转钻进时,可改用振动回转方式钻进。
钻头型号规格表_钻头型号尺寸表【太全了】内容来源网络,由“深圳机械展(11万㎡,1100多家展商,超10万观众)”收集整理!更多cnc加工中心、车铣磨钻床、线切割、数控刀具工具、工业机器人、非标自动化、数字化无人工厂、精密测量、3D打印、激光切割、钣金冲压折弯、精密零件加工等展示,就在深圳机械展.钻头是用来在实体材料上钻削出通孔或盲孔,并能对已有的孔扩孔的刀具。
常用的钻头主要有麻花钻、扁钻、中心钻、深孔钻和套料钻。
扩孔钻和锪钻虽不能在实体材料上钻孔,但习惯上也将它们归入钻头一类。
钻头结构:一种钻头,包括一个刀杆(1),刀杆有一个尖端,尖端有两个位于一个主平面(C-C)上的切削刀片(5、5′),所述切削刀片(5、5′)具有在共同第二平面(E-E)上取向的短的中心切削刀刃。
所述刀刃形成一个点状中心切削刀刃用于进入工件,并且由此将钻头对中。
在刀杆上,设两个排屑槽(6、6′),所述排屑槽(6、6′)从尖端延伸到底端。
在沿刀杆的任一截面上,排屑槽在管平面上都位于彼此径向相对的位置,管平面与在管的两侧的两个刃带的共同刃带平面(F-F)成90°延伸,所述刀杆在该平面具有最大的刚性。
中心切削刀刃的第二平面(E-E)的取向与刃带平面或刀杆的底端的主刚性方向(F-F)大约成90°角。
钻头是一种在对混凝土等进行的钻孔作业中,能缓和钻孔状态突然改变的情况,使钻孔作业稳定,即使在产生大粒的切屑时,钻孔效率也不致降低的钻头。
钻头大致呈辐射状配置的切刃部,具有至少2个主切刃部、以及在圆周方向上配设于所述主切刃部与主切刃部之间的,至少两个副切刃部,所述主切刃部具备作为其切刃的主切刃,主切刃内端位于旋转中心,外端则位于切刃部的旋转轨迹的外缘;所述副切刃部具有作为其切刃的副切刃,该副切刃内端位于向外径侧偏离旋转中心的部位,外端则位于向旋转中心侧偏离切刃部的旋转轨迹的外缘的位置上。
一种钻头,具备配置于钻头前端的多个切刃部、及设于该切刃部基端一侧且于基端部上形成有柄部的轴状钻头主体;所述切刃部具有由切削面与后隙面的接合缘向前端侧突设而形成的切刃,所述切刃自钻头旋转中心侧向外径侧配置成大致辐射状各类钻头规格如下表钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 11.0 17.5 110 30 12M12 14.0 20.0 115 32 121/4 6.85 11.0 90 25 115/16 8.55 14.0 100 28 123/8 10.1 15.0 110 30 121/2 13.5 20.0 115 32 12 钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100 53 12.0钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 11.0 17.5 110 30 12M12 14.0 20.0 115 32 121/4 6.85 11.0 90 25 115/16 8.55 14.0 100 28 123/8 10.1 15.0 110 30 121/2 13.5 20.0 115 32 12钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100 53 12.0钻头外径钻头长度钻头外径钻头长度φ20mm 350mm φ102mm 350mm/420mm φ22mm 350mm φ108mm 350mm/420mm φ24mm 350mm φ110mm 350mm/420mm φ26mm 350mm/420mm φ114mm 350mm/420mm φ28mm 350mm/420mm φ120mm 350mm/420mm φ30mm 350mm/420mm φ127mm 350mm/420mm φ32mm 350mm/420mm φ132mm 350mm/420mm φ38mm 350mm/420mm φ150mm 350mm/420mm φ40mm 350mm/420mm φ159mm 350mm/420mm φ44mm 350mm/420mm φ166mm 350mm/420mm φ50mm 350mm/420mm φ180mm 350mm/420mmφ57mm 350mm/420mm φ200mm 350mm/420mm φ63mm 350mm/420mm φ220mm 350mm/420mm φ76mm 350mm/420mm φ250mm 350mm/420mm φ83mm 350mm/420mm φ275mm 350mm/420mm φ89mm 350mm/420mm φ300mm 350mm/420mm钻头规格180度规格小径大径全长小径刃长柄径M3 3.4 6.5 65 13 6.5M4 4.5 8.0 75 18 8M5 5.5 9.5 85 22 9.5M6 6.6 11.0 90 25 11M8 9.0 14.0 100 28 12M10 11.0 17.5 110 30 12M12 14.0 20.0 115 32 121/4 6.85 11.0 90 25 115/16 8.55 14.0 100 28 123/8 10.1 15.0 110 30 121/2 13.5 20.0 115 32 12钻头规格90 度规格小径大径全长小径刃长柄径M3 3.4 6.4 65 35 6.4M4 4.5 8.4 75 42 8.4M5 5.5 10.4 85 50 10.4M6 6.6 12.5 90 53 12.0M8 9.0 16.5 100 53 12.0中心钻头规格表刃径(d) 刃径公差刃长(L2) 柄径(D) 全长(L) 0.4 0.05 -0.05 0.5 3.0 31 0.5 0.05 -0.05 0.6 3.0 31 0.6 0.05 -0.05 0.7 3.5 36 0.7 0.05 -0.05 0.8 3.5 36 0.8 0.05 -0.05 0.9 4.0 360.9 0.05 -0.05 1.0 4.0 361.0 0.05 -0.05 1.2 4.0 36 1.2 4.0 1001.2 0.05 -0.05 1.4 5.0 42 1.5 0.05 -0.05 1.8 5.0 42 1.8 5.0 1001.8 5.0 1501.8 5.0 2002.0 0.08 -0.08 2.4 5.0 422.4 6.0 1002.4 6.0 1502.4 6.0 2002.5 0.08 -0.083.0 6.0 473.0 8.0 1003.0 8.0 1503.0 8.0 2003.0 0.08 -0.08 3.6 7.7 57 3.6 10.0 1003.6 10.0 1503.6 10.0 2003.2 0.08 -0.08 3.8 7.7 574.0 0.08 -0.08 4.8 10.0 69 4.8 10.0 1004.8 10.0 1504.8 10.0 2005.0 0.12 -0.126.0 11.0 696.0 12.0 1006.0 12.0 1506.0 12.0 2006.0 0.12 -0.12 8.0 16.0 90 8.0 0.12 -0.12 10.0 18.0 10010.0 0.12 -0.12 12.0 18.0 10012.0 0.12 -0.12 15.0 22.0 110高速钢空心钻头,又名取芯钻头或开孔器,钻头分类:高速钢钻头,硬质合金钻头,钨钢钻头;削切深度:35MM、50MM、100M;适合钻机:进口的磁座钻、磁力钻、国产磁座钻、磁铁钻、吸铁钻、钢板钻、磁性钻、机床、台钻、座钻等。
GA 90+-160+ / GA 132-160 VSD90-160 kW / 125-200 hpAtlas CopcoOil-injected Rotary Screw CompressorsWe are committed to your superior productivity through interaction and innovation.Total capability,total responsibilityRight at the heart of your business, Atlas Copco delivers quality compressed air for superior operational capacity. From compressed air generation to point of use, you can choose from our wide range of products to create a complete compressed air system tailored to your specific needs. All Atlas Copco products are engineered to integrate seamlessly, ensuring the highest level of reliability and energy efficiency. As a result, Atlas Copco can take full responsibility for your compressed air infrastructure with a guarantee of best-in-class quality. With a global presence in over 150 countries, we can provide an unrivalled service to maintain and continually improve your compressed air system performance.Backed by 100 years at the forefront of compressed air, Atlas Copco products offer the finest quality and efficiency. Our goal is to be First in Mind—First in Choice ®. That is why Atlas Copco’s pursuit of innovation never ceases, driven by the dedication to meet and exceed your demands. Always working with you, we are committed to providing the customized air solution that is the driving force behind your business.First in Mind—First in Choice 中国空压机在线论坛http://bbs.air-comp.cn/Powerful efficiencyDRIVING DOWN ENERGY COSTSThe cost of compressed air can represent over 40% of your total electrical costs. The GA compressor range achieves a new standard in energy efficiency, helping you spend less. With the addition of VSD (Variable Speed Drive) you can reduce costs by an additional average of 35%. By tuning compressor capacity to fluctuating air demand we can also reduce overall compressor lifecycle costs (LCC) by an average of 22%. The impact on the environment is considerable, reflecting Atlas Copco’s commitment to a safe, healthy world for future generations.BUILT TO LASTEvery GA is designed, manufactured and tested to comply with ISO 9001, ISO 14001 and ISO 1217 stipulations. It uses the latest generation of Atlas Copco’s patented oil-injected screw element, ensuring a long and trouble-free life at the lowest possible operating cost. Engineered for reliable service, even in ambient temperatures up to 55°C/131°F and very harsh environmental circumstances, the GA takes reliability to a new level.PROTECTING YOUR PRODUCTIONClean dry air expands the lifetime of your equipment and protects your investment. The new built-in refrigerant dryer ensures a lower dew point, which is reflected in higher efficiency.FOLLOW-UPTailored service contracts and state-of-the-art add-ons make sure you get the right maintenance, immediate response and genuine spare parts – anywhere in the world.TAILORINGAt Atlas Copco we offer the industry’s broadest portfolio of offerings to help you achieve the most efficient compressed air system for your needs, and optimize your production process at the same time.CHOICEAtlas Copco masters every principle of your air system and offers the most energy-efficient solution for each application.EASY INSTALLATION AND MAINTENANCEGA compressors are delivered ready to use and designed for trouble-free maintenance. The oil and air filters are easily accessible and cooler cleaning procedures are simple. The GA Full Feature (FF) compressor range with its integrated air treatment equipment reduces your installation costs even further, and leaves you the space you need for your application to run.TOTAL CONTROLFrom the Elektronikon ® compressor controller to the ES compressor room controller, Atlas Copco uses the most advanced algorithms designed to reduce your energy costs and ensure your peace of mind by keeping reliability at the maximum level.Efficient, reliable and built to last, the GA 90+-160+ / GA 132-160 VSD compressors are designed to provide high quality compressed air even under harsh conditions. Thanks to Atlas Copco’s Beyond a superior screw elementDRIVING DOWN ENERGY COSTS• The GA Series’ superior screw elements are designed to give the optimum combination of maximum free air delivery for low energy consumption.• The state-of-the-art compressor element is powered by Efficiency 1 class / NEMA EPAct electric motors, contributing to maximum compressor package efficiency.• GA VSD (Variable Speed Drive) compressors automatically adjust the compressed air supply to the demand. Thus the considerable waste of energy caused by no load operation and oil vessel blow-off losses can be avoided.• The VSD-driven radial cooling fans deliver optimum cooling flow and reduced energy consumption in any conditions, through precise fan speed regulation.• The optional Energy Recovery system can recover up to 94% of the compressor shaft power as hot water.• GA 90+-160+ / GA 132-160 VSD compressors feature no-loss drains, which eliminate the waste of compressed air that conventional drains create.• The integrated compressed air treatment includes a refrigerant dryer with the built-in Atlas Copco Patented Saver Cycle Control mode that reduces energy consumption in light load conditions.PROTECTING YOUR PRODUCTION• The aftercooler with integrated water separator immediately removes 100% of the condensate, delivering a higher quality of air than conventional external separators with typically low efficiencies (40-90%). This protects the downstream equipment from corrosion and water damage.• Thanks to Elektronikon-controlled drains, there is no risk of condensate building up and no risk of water suspended in the compressed air.• The GA’s integrated compressed air treatment (refrigerant dryer and compressed air filter) increases the quality of your end product by removing moisture, aerosols and dirt particles.BUILT TO LAST• The GA series’ superior screw element’s patented asymmetric rotor profile and meticulous bearing selection ensure low wear and tear and increased reliability.• All compressors feature TEFC IP55 motors designed for continuous operation under severe ambient temperature conditions up to 55°C / 131°F*.• The heavy duty air inlet filter works with a 2-step dust separation system, which protects the compressor components from wear, even in the dustiest environments.• The GA VSD (Variable Speed Drive) motors have been designed specifically to operate ideally during flexible air demands. The special motor design includes protection against bearing currents and optimizes motor cooling at lower speeds.• The GA VSD frequency converters feature epoxy coated electronic cards, and a heavy duty cooling air filtration is available as an option for operation under the dustiest environments.* Standard up to 46°C / 115°F. (Optional up to 55°C / 131°F)long-standing experience and pioneering innovations there’s a GA compressor available to cut costs and enable smooth, continuous operation right across your production processes.LOW MAINTENANCE COSTS• The heavy duty air inlet filter features a pre-separation cyclone which reduces the dust load in the fine filter doubling the filter element lifetime without reducing filter efficiency.• The high efficiency air/oil separation system consists of a 2-step separation system providing low residual oil content in the compressed air. Low oil consumption ensures low maintenance costs and longer up time.• The VSD radial cooling fans are maintenance-free with bearings greased for life.• Condensate is constantly removed from the water drains.A large diameter drain port removes the potential for clogging, providing trouble-free operation and minimal maintenance.• Replacement of the heavy duty oil filter is simple and quick.• For extended service intervals 8,000-hour oil filters are included as standard.• A mobile phone messaging option facilitates easy planning of routine maintenance activities. Efficient maintenance practices reduce the maintenance costs and ensure optimal compressor performance.ENVIRONMENTALL Y RESPONSIBLE• The VSD radial cooling fans and strong sound insulation reduce noise emissions to less than 71 db (A).• The Variable Speed Drive automation and instrumentation comply with 89/336/EEC directives and operate without any risk of electromagnetic interference.• VSD reduces electricity consumption by an average of 35%, enabling companies to become more independent of electricity supplies and reducing harmful CO2emissions.• The Energy Recovery system recycles energy back into hot water and air which can be used elsewhere in the production environment.LOWERED INSTALLATION COSTS• Totally assembled compressor package. No need to assemble loose shipped components. Simply connect a power supply, compressed air piping, and cooling water piping (for the water cooled version) and the compressor is ready to work.• The Full Feature concept comprises the total compressed air system compressor and air treatment equipment. It is all integrated inside the compressor canopy, limiting both installation costs and space requirements.A state-of-the-art integrated solution• The unique and patented Saver Cycle Control stops the dryer when the compressor is stopped or in unload mode, drastically reducing the power consumption. T he dew point is continuously monitored and the dryer is started again when the dew point starts to increase.• By adjusting the speed of the refrigerant compressor, the integrated VSD dryer control* provides maximum energy saving in low load conditions.• The dryers can perform at ambient conditions of up to 46°C / 115°F . High ambient temperature version available for temperatures up to 50ºC as an option.• Compressor and dryer are designed to work optimally together to perform smoothly under the most critical conditions.* GA VSD Full Feature onlyFEATURES OF THE ExTREME DUTY INTEGRATED REFRIGERANT DRYERINCREASE YOUR PRODUCTION RELIABILITYLow quality air heightens the risk of corrosion in your system, which can lower the life span of your air tools and production equipment. The GA’s filtration process produces clean air that enhances your system’s reliability, avoiding costly downtime and production delays.PROTECT THE ENVIRONMENTWith leaks and energy waste minimized and the unsafe disposal of untreated condensate eliminated, you can safeguard the environment and comply with stringent international regulations.INTEGRATED PURITYThe filters and integrated refrigerant-type air dryer (IFD) efficiently remove moisture, aerosols and dirt particles to protect your investment. This quality air expands the life of equipment, increasing efficiency and ensuring quality in your final product.SAFEGUARD YOUR PRODUCT QUALITYCompressed air coming into contact with your final products should not affect their quality. T he GA provides the clean, dry air that will protect your product’s reputation in the marketplace.DRIVING DOWN ENERGY COSTSClean, treated air reduces the risk of corrosion and leaks in your compressed air system. A 3 mm leak could easily add up to €1800 to your energy bill annually.Protecting your productionUntreated compressed air contains moisture, aerosols and dirt particles that can damage your air system and contaminate your end product. Resulting maintenance costs can far exceed air treatment costs. We believe in effective prevention.14 BAR 7 BARTotal control, assured efficiencyThe Elektronikon ® operating system provides monitoring to increase your compressor’s efficiency Easily expandable with extra sensors, digital inputs and internet communication functions, the Elektronikon can to your specific needs – offering simple, central and control of up to four compressors. For optimal ease of use, FULL Y OPTIMIZED SYSTEMThe ES Multiple compressors• Eliminating the inefficient transition period from full to no load power.• Avoiding excessive off load power consumption.• Maintaining the net pressure band within 0.10 bar, 1.5 psi.• Reducing overall average working pressure.• Minimizing system leakage due to a lower system pressure.• Increasing flexibility with soft starting gradual motor ramp-up to avoid electricity surges.• Offering flexible pressure selection from 3,5 to 14 bar with electronic gearing to ensure lowered electricity costs.With VSD (Variable Speed Drive) technology, air supply mirrors air usage – automatically adjusting the motor speed depending on demand. Lowered system pressure minimizes energyuse across all production processes to reduce energy costs. With VSD technology, Atlas Copco has made major energy savings a reality.VSD: Adapt to the flow, control your costsUsing innovative analysis technology, Atlas Copco engineers can map the fluctuations in demand in your current compressed air system and simulate the energy savings a VSD compressorcould bring to your production process. Ask your Atlas Copco representative for more information.THE GA VSD REDUCES ENERGY COSTS BY:JUST HOW MUCH CAN YOU SAVE?Driving down energy costsBecause there is no unnecessary power generated, the GA reduce energy costs by more. Lifecycle costs (LCC) of the compressor can be reduced by an average of 22%. In general, extra cost of a VSD compressor compared to a fixed speed one can be earned back after just one to two Traditional compressors with a full load, no control operate between set pressure points. maximum pressure is the compressor goes off During periods of medium to low air demand, the no load thE high PricE of fLUctUating DEmanDAir DemAnDenerGY CoSTStandard costsair Demand TimeVSD costsAir DemAnDTimeenerGY CoSTair Demand VSD: VariabLE VoLUmE, controLLED coStSLcc of a StanDarD comPrESSorinstallationmaintenance investment Energy consumption VSD comPrESSorinstallationmaintenance investment Energy consumption average 35% Energy Savings1234The Elektronikon ® system controls both the compressor and theintegrated converter; thus ensuring maximum machine safety as well as easy networking of the compressor.All Atlas Copco VSD compressors are EMC tested and certified.External sources do not influence the compressor operation, nor does the compressor affect the operation of other instruments via emissions or via the power supply line.Mechanical enhancements ensure that all the components operatebelow critical vibration levels within the complete compressor speed range.The frequency converter, low consumption, cooling fan ensuresstable operation even in high ambient temperatures up to 50°C / 122°F*INTEGRA TED VSD – THE SMART CHOICE• The machine is tested for the complete speed range to eliminate any ‘speed windows’ that could jeopardize the energy savings and the stable net pressure. (Turndown capability of the compressor is maximized to 80-85%.)• Special attention is given to the electric motor, which is specifically designed for VSD operation (inverter duty motor). Bearings are protected against induced bearing currents and both motor and converter are perfectly tuned to obtain the highest possible efficiency over the entire speed range.*Standard up to 46°C/114.8°F , optional high ambient version up to 50°C/122°F .SecondsmaximumFlowoperating rangemotor speedCombined motor/converter efficiency100 %1234WHAT ENERGY?Air compression creates heat that is normally wasted in the coolers. Atlas Copco-designed energy recovery systems enable the recovery of most of this heat. Recovery of energy from the shaft input of the compressor can be up to 94% of the compressor shaft power.WHY RECOVER ENERGY?Energy costs can constitute 80% of the total costs of compressed air production. With rising energy prices, saving energy also means a substantial cost saving .With global warming, Kyoto directives and the gradual depletion of traditional energy sources, every business has a duty to contribute as much as possible to overall energy conservation .HOW IS THE ENERGY RECOVERED?Energy recovery systems are integrated modules that recover heat which is otherwise wasted. The heat in the form of hot water (85-90 °C) is directly usable as a source of energy. The main module of the recovery system is built into the compressor.Shaft power100 %Radiant losses2 %Remaining heat in compressed airJul 04 Oct 04 Jan 05 Apr 05 Jul 05 Oct 05 Jan 06 Apr 06 Jul 06Date0.750.70.650.60.550.50.450.40.350.3P r i c e /l i t e r (€)evolution of the fuel oil prices (example from a european country)Maximize your savings…process water boilerHOW CAN THE RECOVERED ENERGY BE USED?The hot water generated can be put to several uses in the industry:• as preheated boiler feed water for industrial processes • for space heating by circulation in radiators or for showers • for other industrial applications like dyeing textiles, operation of absorption chillers, etc.The hot water produced should be used as an auxiliary source of energy, as the load of the compressor and thus the amount of heat produced may vary.HOW DO I BENEFIT?You save energy wherever energy as an auxiliary source to reduce your operating costs.The investment needed to link the hot oil circuit from the compressor to the existing water circuit is relatively modest and the time needed from your investment is generally very short.ASSUMPTIONS• example chosen is a 160 kW GA compressor• 8,000 running hours/year at full load and full energy recovery• cost of fuel oil: €0.55/l• figures shown are an example. Price calculations can Investment in energy recovery system is recovered in less than 2 months Compressor is paid back in less than 2 years Net gain of €570,000 in 10 years**Calculation only includes energy costs as maintenance will remain approximately the same as for a standard compressor.1570,00090,00060,00030,000S a v i n g s (€)Lifecycle costcentral heatingshowers…recover energyAt Atlas Copco, our responsibility doesn’t stop when the product is delivered. An extensive portfolio of exclusive Aftermarket products and services is designed to add maximum value for our customers – no hidden costs, no surprises and minimized risk to your processes. Guaranteed serviceability within 24 hours ensures optimum availability and reliability of your compressed air systems with the lowest possible operating costs. We deliver this complete service guarantee through our extensive Aftermarket organization, maintaining our position as the leader in compressed air.Peace of mindACTIVITY PRODUCT*Genuine parts Atlas Copco Service kits & oils Extended warranties AIRXtendService contracts ServicePlanSystem audits AIR Scan™Remote monitoring AIR Connect™Energy saving AIR Optimizer™Product improvements Upgrade programs* more information is available from your local atlas copco customer center.Complete scope suiting all needsIncluded as StandardHeavy duty Air inlet filter TEFC IP55 Class F electric motorAir intake flexible StartersAir intake valve (not on VSD units)Pre mounted electrical and VSD cubiclesCompressed air aftercooler and oil cooler Flexible vibration dumpersVSD cooling fans for air cooled units Air / oil separatorIntegrated water separator Elektronikon control systemElectronic water drains with no loss of compressed air Full load / no load regulation system (not for VSD)Heavy duty oil filters Silencing canopyComplete air, oil, water circuit Supression of emissions / harmonic distortionsOil containing structural skid with no need for foundations Stainless steel tube and Shell coolers for water cooled unitsAvailable options / Model GA 90+ - 160+GA 110 - 160GA 132 - 160 VSD Full Feature: integrated ID refrigerant dryer x x x Integrated DD pre-filter (only with integrated dryer)x x x Integrated energy recovery system x x x Separate air intake x x x Modulation Control x x N.A.High Ambient Version (up to 55 ºC / 131 ºF * )x x x Phase sequence relay x x standard** PT1000 T hermal protection in the main motor windings and bearings x x standard** Oversized main motor x N.A.N.A.Anti-condensation Heater in the main motor x x N.A.VSD cabinet heavy duty filtration (Applicable for VSDs)N.A.N.A.xNema 4 Cubicle x x N.A.Roto-Xtend Duty fluid 8000h x x xNPT connections x x x Anchor Pads x x x Performance test certificate x x x Witnessed performance test x x x Material Certificates x x x Seaworthy packaging x x xRain Protection Kit x x N.A.IT / NT network system x x xSPM vibration monitoring system x x xGSM alarm messaging system x x x Automatic water shut-off valve for water cooler units x x x Thermostatic water regulating valve N.A.N.A.x* GA Full feature 50 ºC / 122 ºF; GA VSD 50 ºC / 122 ºF; GA fix speed Pack 55 ºC / 131 ºF** Functionalities integrated in the frequency converter protectionsDimensionsCompressor typeAircooled Pack Aircooled Full Feature Watercooled Pack & Full Feature L W H L W H L W H mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inchGA 90+-160+260010220007920007932001262000792000792600102163064200079 GA 110-160260010220007920007932001262000792000792600102163264200079 GA 132-160 VSD320012620007920007938001502002792347923200126163064234792(1) Unit Performace Measured according to ISO 1217, Ed. 3, Annex C - 1996 faD is measured at the following working pressures- 5.5 bar variants at 5 bar- 7.5 bar variants at 7 bar(4) maximum working pressure for GA VSD - 8.5; 10;14 bar (e) / GA VSD FF - 8.3; 9.8 ; 13.8 bar(1) Unit Performace Measured according to ISO 1217, Ed. 3, Annex C - 1996 faD is measured at the following working pressures- 75 psi variants at 73 psi- 100 psi variants at 100 psi(4) maximum working pressure for GA VSD - 8.5; 10;14 bar (e) / GA VSD FF - 8.3; 9.8; 13.8 barIn order to be First in Mind—First in Choice ® for all your compressed air needs, Atlas Copco delivers the products and services that help increase your business’ efficiency and profitability.Atlas Copco’s pursuit of innovation never ceases, driven by your need for reliability and efficiency. Always working with you, we are committed to providing you the customized quality air solution that is the driving force behind your business.2935 0548 10 – P r i n t e d i n B e l g i u m – S u b j e c t t o a l t e r a t i o n w i t h o u t p r i o r n o t i c e .Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.。