阿法拉伐无菌取样阀中文版

Instruction Manual
Alfa Laval SB Membrane Sampling Valve
ESE02963-EN6
Original manual
2022-10
Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
Designation
SB Membrane Sample Valve
Type
is in conformity with the following directives with amendments: - The Supply of Machinery (Safety) Regulations 2008
The person authorised to compile the technical file is the signer of this document.
Global Product Quality Manager
Title
Kolding, Denmark
Place
2022–10–01
Date (YYYY-MM-DD)
Signature
5
2 Safety
Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special symbols.
2.1. Important information ............................................................................. 6 2.2. Warning signs ..................................................................................... 6 2.3. Safety precautions ................................................................................ 7 3. Installation .................................................................................... 8 3.1. Unpacking/delivery ............................................................................... 8 3.2. General installation ................................................................................ 8 3.3. Valve assembly .................................................................................... 9 3.4. Recycling information ............................................................................. 11 4. Operation ..................................................................................... 12 4.1. Operation .......................................................................................... 12 4.2. Sterilisation with alcohol .......................................................................... 13 4.3. Sterilisation with steam ........................................................................... 14 4.4. Sampling ........................................................................................... 15 5. Maintenance .................................................................................. 17 5.1. General maintenance ............................................................................. 17 6. Technical Data ............................................................................... 21 6.1. Technical data ..................................................................................... 21 7. Parts List and Service Kits ................................................................... 22 7.1. Membrane Sampling Valve, manual ............................................................ 22 7.2. Membrane Sampling Valve, manual & micro port ............................................. 24 7.3. Membrane Sampling Valve, pneumatic ......................................................... 26

Detailed manuals are supplied with every product.Service and maintenance videos have been createdto enable you to service Alfa Laval products in acorrect and efficient way. Scan the QR code toaccess the service videos.Genuine spare parts and service kitsAlfa Laval Service Kits are available for scheduledmaintenance. They contain all the relevant partsneeded for general service. Using genuine Alfa Lavalspare parts guarantees the right quality andcomposition of materials. They of course come withfull traceability. Scan the QR code to access thespare parts catalogue.Alfa Laval service toolsAlfa Laval has the specific tools required to service Alfa Laval hygienic equipment. These include tools for installing, operating and maintaining our hygienic equipment.Using genuine spare parts ensures your certicates are still valid.Example of exploded view - Unique MixproofCut-away views ofthe plug and seatdesign in Uniquemixproof valves.Closed OpenCoverFlushing tubewith o-ringLip sealO-ringLowervalve plugSeal ringClamp ringValve bodyPTFE guide ringPTFEguide ringUppervalve plugUpper sealingelementLip seal O-ringClamp ringSpraynozzle(spiral clean)O-ringO-ringLockClampFlushing tubewith o-ringSpindle linerClampActuatorNozzleDrainLower sealingelementInspect the valves regularlyThe Alfa Laval valves are available in various con figurations to fit speci fic applications. To inspect the valves you need to know the type of valves and which seals are used. This information can be obtained online by using the serial number no which along with year of manufacturing is laser marked on to the actuator. Preventive maintenance aims to prevent failure of equipment by doing e.g. regular inspection of seals, lubrication and/or adjustments of surrounding equipment without prior knowledge of equipment failure. Based on experience and knowledge about the running conditions, it is also possible to replace wear parts before they fail. Keeping a record of the valve is a good way to build experience for inspection planning.This Preventive Maintenance Guideline is applicable to most types of valves. Below are show some examples:Mixproof valves Single seat valves Butter y valvesRegulating valves Ball valves SafetyvalvesSamplevalvesShuttervalvesDiaphragmvalves UniqueMixproofSMP-BCAsepticMixproofUniqueMixproofTank OutletUniqueSSVUnique SSVTank OutletLKAPAir-OperatedLKB LKBUltraPureLKB-FUniqueRV-STUniqueRV-PCPM-2SBV Sanitary Unique SamplingValveMH Shutter Unique DV-STUltraPureSafety ValveSuggested scheduled maintenance intervalsSeveral factors in fluence the maintenance cycle. The number of activations is important but even with few activations the rubber materials will harden over time and need replacement. The time depends on the product contents, concentration and type of CIP, SIP, differential pressure and processing temperatures. To ensure that your valves operate efficiently, it is essential to follow a simple preventive maintenance programme. Good maintenance requires careful attention at regular intervals. For lubrication please always refer to the manual for specific information on oil/grease types and required maintenance. Alfa Laval recommend:•Always carefully follow the instruction manual for the speci fic valve.•Lubricate relevant rubber parts with the lubricant supplied with the service kit before fitting.•Service kit for valves actuator parts: Replace after 5 years or depending on working conditions.•Service kit for valves product wetted parts: Replace every 12 months or depending on working conditions.•Service kit for Unique sampling valves: Replace after 500-1000 samples depending on working conditionsThe guidelines may not apply in all working conditions. Please contact Alfa Laval for information relating to specific applications.This document and its contents are subject to copyrights and other intellectual property rights owned by Alfa Laval AB (publ) or any of its affiliates (jointly “Alfa Laval”). No part of this document may be copied, re-produced or transmitted in any form or by any means, or for any purpose, without Alfa Laval’s prior express written permission. Information and services provided in this document are made as a benefit and service to the user, and no representations or warranties are made about the accuracy or suitability of this information and these services for any purpose. All rights are reserved.200008519-1-EN-GB© Alfa Laval How to contact Alfa LavalUp-to-date Alfa Laval contact details for all countries are always availableon our website at 。

•Cost effective and modular design •Extremely strong and durable•Protection against leakage and bacterial contamination •Certified for use by 3-A, hygienic standards and ATEXStandard designThe Alfa Laval Unique SSV ATEX range is available in a one-,two- or three-body configuration, with easy-to-configure valve bodies, plug, sealing, actuator and clamp rings. The valve can be configured as a shutoff valve with two to four working ports or as a changeover valve with up to six ports.To ensure flexibility, the valve seat that sits between the two bodies in the changeover version is provided for assembly.The valve seals are optimized for durability and long service life through a defined compression design. The actuator is connected to the valve body using a yoke, and all components are assembled with clamp ing the Alfa Laval Anytime configurator, it is easy to customize to meet virtually any process requirement.Working principleThe Alfa Laval Unique SSV ATEX Standard is a hygienic pneumatic single seat valve that is remotely operated bymeans of compressed air. The actuator smooths operation and protects process lines against pressure peaks. The valve can be controlled using an Alfa Laval ThinkTop® Basic Intrinsically Safe.CertificatesTECHNICAL DATAAmbient temperature:10 °C to +40 °CMin. product pressure:Full vacuumAir pressure, actuator:500 to 700 kPa (5 to 7 bar)1 This equipment is outside the scope of the directive 2014/34/EU and must not carry a separate CE marking according to the directive as the equipment has no own ignition sourceValve Body Combinations2200-0179200300210220310320Actuator function•Pneumatic downward movement, spring return •Pneumatic upward movement, spring return•Pneumatic upward and downward movement A/A PHYSICAL DATAOther steel parts:1.4301 (304)External surface finish:Semi-bright (blasted)Internal surface finish:Bright (polished), Ra < 0.8 µm)Product wetted seals:EPDM Other seals:NBRActuator stem:PAGG PAGI/GT, MH, 14-250, CF40Spring:Coated steelOptions •Male parts or clamp liners in accordance with required standard •Control and Indication: ThinkTop Basic Intrinsically Safe•Product wetted seals in HNBR or FPM (Note! Temperature range 10 °C to +135 °C for ATEX Versions)•Plug seals in HNBR or FPM (Note! Temperature range 10 °C to +135 °C for ATEX Versions)•External surface finish brightNote! For further details, see instruction manual ESE00674.Other valves in the same basic designThe Unique SSV valve range includes several purpose built valves. Below are some of the valve models available,though please use the Alfa Laval Anytime configurator for full access to all models and options.•Reverse acting valve •Tank Outlet valve •Tangential valveSemi-Maintainable actuator comes with 5 year warranty.Dimensions (mm)Figure 1. Shut-off valveFigure 2. Change-over valve1313314363389422467315315365389427470A 2 1328334388414452497330335390414457500A 3 136023744364755215913672379440.6481534596A 4 137223914584975486183792396463503561623C 47.860.873.886.398.9123.652647692107126OD 25385163.576.1101.62941537085104ID 21.834.847.860.372.997.62638506681100t 1.6 1.6 1.6 1.6 1.62 1.5 1.5 1.5222E 5049.56181861195049.5627887120F 1152025253030152025253030F 212217222227271221722222727H8585ø115ø115ø155ø1558585ø115ø115ø155ø155H (high pressure)85ø115ø155ø155ø155ø15585ø115ø155ø155ø155ø155M (ISO clamp)212121212121------M (DIN clamp)------212121282828M (DIN male)------222223252530M (SMS male)202020242435------Weight (kg)Shut-off valve3.1 3.3 5.5 6.511.313.6 3.2 3.4 5.5 6.611.813.6Change-over valve3.94.27.18.514184.14.57.28.814.917.91 For exact A1 - A4 dimensions, please refer to information in Anytime configurator.2 Only available with replaceable elastomer plug seal.Note!Opening/closing time will be effected by the following:•The air supply (air pressure)•The length and dimensions of the air hoses•Number of valves connected to the same air hose•Use of single solenoid valve for serial connected air actuator functions •Product pressureAir Connections Compressed air:R 1/8" (BSP), internal thread.Size DN/OD 25-38 mm DN/OD 51-63.5 mm DN/OD 76.1-101.6 mm NO and NC 0.2 x air pressure [bar]0.5 x air pressure [bar] 1.3 x air pressure [bar]A/A0.5 x air pressure [bar]1.1 x air pressure [bar]2.7 x air pressure [bar]Pressure drop/capacity diagrams Change-over ValvesChange-over ValvesQ (m³/h)A = DN25/25 Kv 15B = DN40/38 Kv 34C = DN50/51 Kv 64D = DN65/63.5 Kv 128E = DN80/76.1 Kv 179F = DN100/101.6 Kv 227A B102030405060708090100110120Q (m³/h)A = DN25/25 Kv 11B = DN40/38 Kv 27C = DN50/51 Kv 51D = DN65/63.5 Kv 72E = DN80/76.1 Kv 106F = DN100/101.6 Kv 191P (kPa)Shut-off Valves00102030405060708090100110120Q (m³/h)A = DN25/25 Kv 14B = DN40/38 Kv 29C = DN50/51 Kv 56D = DN65/63.5 Kv 94E = DN80/76.1 Kv 166F = DN100/101.6 Kv 238AP (kPa)403020100102030405060708090100110120Q (m³/h)A = DN25/25 Kv 15B = DN40/38 Kv 40C = DN50/51 Kv 80D = DN65/63.5 Kv 131E = DN80/76.1 Kv 186F = DN100/101.6 Kv 257BP (kPa)100110Q (m³/h)A = DN25/25 Kv 12B = DN40/38 Kv 26C = DN50/51 Kv 50D = DN65/63.5 Kv 86E = DN80/76.1 Kv 128F = DN100/101.6 Kv 185P (kPa)Q (m³/h)A = DN25/25 Kv 15B = DN40/38 Kv 34C = DN50/51 Kv 70D = DN65/63.5 Kv 111E = DN80/76.1 Kv 177F = DN100/101.6 Kv 256ABNote!For the diagrams the following applies:Medium: Water (20°C)Measurement: In accordance with VDI2173Pressure drop can also be calculated in Anytime configuratorPressure drop can also be calculated with the following formula:Q = Kv x √ΔpWhereQ = Flow in m3/h.Kv = m3/h at a pressure drop of 1 bar (see table above).Δ p = Pressure drop in bar over the valve.How to calculate the pressure drop for an ISO 2.5" shut-off valve if the flow is 40 m3/h 2.5" shut-off valve, where Kv = 111 (See table above).Q = Kv x √Δp40 = 111 x √Δp0.13 bar(This is approx. the same pressure drop by reading the y-axis above) Pressure data for Unique Single Seat ATEX ValveFigure 3. 1Figure 4. 2Figure 5. 3Figure 6. 4Figure 7. 5Figure 8. 6Figure 4. 259.2 4.4 5.9 3.4 4.4 2.9 6NO10.07.69.6 5.67.2 4.8 710.010.010.07.810.0 6.7Figure 5. 3510.0 5.7 6.8 3.7 4.7 3.0 6NC10.09.810.0 6.17.7 5.0 710.010.010.08.510.0 6.9Figure 6. 4NC10.0 6.37.2 4.2 6.4 4.2Figure 7. 5510.010.010.010.010.09.4 6A/A10.010.010.010.010.010.0 710.010.010.010.010.010.0Figure 8. 6510.010.010.010.010.09.1 6A/A10.010.010.010.010.010.0 710.010.010.010.010.010.0Figure 9. 7Figure 10. 8Figure 11. 9Figure 12. 10Figure 10. 8510.07.810.0 6.17.1 4.7 6NO10.010.010.08.39.9 6.6 710.010.010.010.010.08.5Figure 11. 9510.010.0 6.8 6.67.5 4.9 6NC10.010.010.09.010.0 6.9 710.010.010.010.010.08.8Figure 12. 10NC10.09.710.0 6.89.1 6.1This document and its contents are subject to copyrights and other intellectual property rights owned by Alfa Laval Corporate AB. No part of this document may be copied, re-produced or transmitted in any form or by any means, or for any purpose, without Alfa Laval Corporate AB’s prior express written permission. Information and services provided in this document are made as a benefit and service to the user, and no representations or warranties are made about the accuracy or suitability of this information and these services for any purpose. All rights are reserved.200004003-2-EN-GB© Alfa Laval Corporate AB How to contact Alfa LavalUp-to-date Alfa Laval contact details for all countries are always availableon our website at 。

序言
中文
PHE 的储存
如果未就其他任何事项达成一致，则阿法拉伐交付的 PHE 在到货时即可投入使用。但是，安装之前，请 将 PHE 保留在包装箱中。
如果要储存较长的时间 （一个月或以上），应采取一 定的防范措施，以避免对 PHE 造成不必要的损坏。
注意！
在合同规定的保修截止日期之前，阿法拉伐及其代表保 留在必要时对储存空间和 / 或设备进行检查的权利，但 需要提前 10 天发出检查通知。
安全注意事项
PHE 图纸
本手册中提到的 PHE 图纸是指交付板式换热器时包 括在内的图纸。
应按照本手册中的阿法拉伐指导说明使用和维护板式 换热器。 板式换热器的操作不当可能会导致严重的后 果以及人员伤害和 / 或财产损坏。阿法拉伐对因未遵 循本手册中的说明而导致的任何损失或伤害不负任何 责任。
应按照特定板式换热器的材料、介质类型、温度和压 力的规定配置使用板式换热器。
SL CS
LV
LT
ET
EL
BG
RO
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XX
ZH
板式换热器
1644725-02 修订版 2009-11
SK HU EN
SL CS
LV
说明
主要组件
框架板
压紧板
说明
螺栓保护装置
支柱
中文
拧紧螺栓
接口孔 带双头螺栓接口
承载杆
防护罩
导杆
板片组
管道接口
螺栓保护装置 承载杆 框架板 导杆 管道接口
板片组
带双头螺栓接口的 接口孔 压紧板 防护罩 支柱 拧紧螺栓
操作 ...................................................................................................... 9