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机械工程专业英语 第四课文及阅读材料

机械工程专业英语 第四课文及阅读材料
机械工程专业英语 第四课文及阅读材料

Lesson 5 lathe, shaper, grinding and

milling machine

1, lathes and lathe operations

Lathes are generally considered to be the oldest machine tools . although woodworking lathes were originally developed during the period 1000-1 B.C., metalworking lathes with lead screws were not built until the late 1700s .the most common lathe (figure 2.1) was originally called engine lathe because it was powered with overhead pulleys and belts from nearby engines . today these lathes are set up with individual electric motors.

1)Lathe components

Lathes are equipped with a variety of components and accessories . the basic components of a common lathe are described below.

i)Bed

The bed supports all major components of the lathe. Beds have a large mass and are rigidly built ,usually from gray or nodular cast iron . the top portion of the bed has two ways , with various cross-sections ,that are hardened and machined for wear resistance and dimensional accuracy during use .

ii)Carriage

The carriage ,or carriage assembly ,slides along the ways and consists of an assembly of the cross-slide , tool post ,and apron .the

cutting tool is mounted on the tool post ,usually with a compound rest that swivels for tool positioning and adjustment . the cross-slide moves radially in and out ,controlling the radial position of the cutting tool in operations such as facing. The apron is equipped with mechanisms for both manual and mechanized movement of the carriage and the cross-slide by means of the lead screw .

iii)Headstock

The headstock is fixed to the bed and is equipped with motors , pulleys , and V-belts that supply power to the spindle at various rotational speeds . the speeds can be set through manually-controlled selectors .most headstocks are equipped with a set of gears ,and some have various drives to provide a continuously variable speed range to the spindle. Headstock have a hollow spindle to which workholding devices ,such as chucks and collets ,are attached , and long bars or tubing can be fed through for various turning operations .

iv)Tailstock

The tailstock ,which can slide along the ways and be clamped at any position ,supports the other end of the workpiece . it is equipped with a tailstock center that may be fixed (dead tailstock center) or may be free to rotate with the workpiece (live tailstock center ) . drills and reamers can be mounted on the tailstock quill(a hollow cylindrical part with a tapered hole ) to drill axial holes in the

workpiece.

v)f eed rod and lead screw

the feed rod is powered by a set of gears from the headstock .it rotates during the operation of the lathe and provides movement to the carriage and the cross-slide by means of gears ,a friction clutch , and a keyway along the length of the rod . closing a split nut around the lead screw engages it with the carriage . it is also used for cutting threads accurately.

vi)Workholding devices

Workholding devices are particularly important in machine tools and machining operations .in a lathe , one end of the workpiece is clamped to the spindle by a chuck , collets , face plate , or mandrel.

vii)Accessories

Several devices are available as accessories and attachments for lathes. Among these devices are the following:

Carriage and cross-slide stop with various designs to stop the carriage at a predetermined distance along the bed.

Devices for turning parts with various tapers or radii

Milling , sawing, gear-cutting, and grinding attachments ,and various attachments for boring ,drilling ,and thread cutting .

2)Lathe turning

In a typical turning, the workpiece is clamped by any workholding

devices described. Long and slender parts should be supported by a steady rest and follow rest placed on the bed ,otherwise, the part will deflect under the cutting forces. These rests are usually equipped with three adjustable fingers or rollers , which support the workpiece while allowing it to rotate freely . steady rests are clamped directly on the ways of the lathe , whereas follow rests are clamped on the carriage and travel with it .

The cutting tool ,attached to the tool post , which is driven by the lead screw ,removes material by traveling along the bed , a right-hand tool travels toward the headstock , and a left-hand tool toward the tailstock. Facing cutting are done by moving the tool radially with the cross-slide, and clamping the carriage for better dimensional accuracy. 2,milling machine and milling

Milling includes a number of highly versatile machining operations capable of producing a variety of configurations (figure 2.2) with the use of a milling cutter , a multitoothed cutter that produces a number of chips in one revolution .

1)Milling operations

i)slab milling

in slab milling ,also called peripheral milling , the axis of cutter rotation perpendicular to the workpiece surface to be machined (figure2.2(a)) . the cutter ,generally made of high-speed steel , has a

number of teeth along its circumference, each tooth acting like a single-point cutting tool called a plain mill

ii)face milling

in face milling ,the cutter is mounted on a spindle having an axis of rotation perpendicular to the workpiece surface(figure 2.2(b)) . because of the relative motion between the cutting teeth and the workpiece , a face-milling cutter leaves feed marks on the machined surface similar to those left by turning operations . note that surface roughness of the workpiece depends on insert corner geometry and feed per tooth.

iii)End millng

Flat surfaces as well as various profiles can be produced by end milling . the cutter in end milling is shown in figure 2.2(c) . it has either straight or tapered shanks for smaller and larger cutter sizes , respectively . the cutter usually rotates on an axis perpendicular to the workpiece ,although it can be tilted to machine-tapered surfaces.

In conventional milling ,also called up milling ,the maximum chip thickness is at the end of the cut (figure 2.3(a )). The advantages to conventional milling are that (a ) tooth engagement is not a function of workpiece surface characteristics , and (b) contamination or scale on the surface does not affect tool life . this is the more common method of milling . the cutting process is smooth , provided that the cutter teeth are sharp . however , there may be a necessitating proper

clamping.

In climb milling ,also called down milling ,cutting starts at the surface of the workpiece. Where the chip is at its thickest(figure 2.3(b)) . the advantage is that the downward component of the cutting forces holds the workpiece in place, particularly for slender parts. Because of the resulting high-impact forces when the teeth engage the workpiece , however ,this operation must have a rigid setup, and backlash must be eliminated in the table feed mechanism . climb milling is recommended, in general , for maximum cutter life in using computer numerical controlled (CNC) machine tools.

2)types of milling machine

i)column-and-knee type machines

used for general-purpose milling , column-and-knee type machines are the most common milling machines , the spindle on which the milling cutter is mounted may be horizontal for slab milling , or vertical for face and end milling , boring , and drilling operations . The basic components of these machines are as follows:

A work table ,on which the workpiece is clamped using t-slots .the table moves longitudinally relative to the saddle .

A saddle ,which supports the table and moves in the transverse direction.

A knee , which supports the saddle and gives the table vertical

movement so that the depth of cut can be adjusted.

An overarm in horizontal machines , which is adjustable to accommodate different arbor lengths .

A head, which contains the spindle and cutter holders. In vertical machines , the head may be fixed or it can be vertically adjustable, and it can be swiveled in a vertical plane on the column for cutting tapered surfaces .

ii)bed-type machines

in bed-type machines .the work table is mounted directly on the bed ,which replaces the knee and can move only longitudinally . these milling machines are not as versatile as other types ,but they have great stiffness and are used for high-production work . the spindles may be horizontal or veritical , and of duplex or triplex types—that is ,with two or three spindles ,respectively , for the simultaneous machining of two or three workpiece surfaces.

iii)other types of milling machines

planer-type milling machines, which are similar to bed-type machines , are equipped with several heads and cutters to mill various surfaces. They are used for heavy workpieces and are more efficient than planers when used for similar purposes. Rotary-table machines are similar to vertical milling machines and are equipped with one or more heads for face-milling operations.

Various milling-machine components are being rapidly replaced by computer numerical control machines . these machine tools are versatile and capable of milling ,drilling ,boring , and tapping with repetitive accuracy.

Reading material

1,planting and shaping

Planing is a relatively simple cutting operation by which flat surfaces ,as well as various cross-sections with grooves and notches, are produced along the length of the workpiece. Planing is usually done on large workpieces-as large as 25mx 15m(75ftx 40ft).

In a planer, the workpiece is mounted on a table that travels along a straight path. A horizontal cross-rail , which can be moved vertically along the ways in the column ,is equipped with one or more tool heads . the cutting tools are attached to the heads, and machining is done along a straight path. Because of the reciprocating motion of the workpiece, elapsed noncutting time during the return stroke is significant .

Consequently , these operations are neither efficient nor economical , except for low-quantity production . the efficiency of the operation can be improved by equipping planers with tool holders and tools that cut in both directions of table travel .

In order to prevent tool cutting edges from chipping when they

rub along a workpiece during the return stroke , tools are either tilted away or lifted mechanically or hydraulically . because of the length of the workpiece, it is essential to equip cutting tools with chip breakers . otherwise , the chips produced can be very long , interfering with the operation as well as becoming a safety hazard .

Shaping is used to machine parts , which is much like planing , unless the parts are smaller . cutting by shaping is basically the same as by planing . in a horizontal shaper , the tool travels along a straight path , and the workpiece is stationary . the cutting tool is attached to the tool head , which is mounted on the ram .

The ram has a reciprocating motion . in most machines , cutting is done during the forward movement of the ram (push cut ). But in others ,it is done during the return stroke of the ram (draw cut ). Vertical shapers (slotters) are used to machine notches, keyways , and dies. Because of low production rates , only special-purpose shapers , such as gear shapers , are in common use today .

2,grinding operations and machines

Grinding is carried out with a variety of wheel-workpiece configurations . the selection of a grinding process for a particular application depends on part shape and size , ease of fixturing , and the production rate required .

The basic types of grindings—surface, cylindrical , internal , and

centerless grinding—are described in this section. The relative movement of the wheel may be along the surface of the workpiece (traverse grinding , through feed grinding , cross-feeding ), or it may be radially into the workpiece (plunge grinding ) . surface gringers are comprised the largest percentage of grinders used in industry , followed by bench grinders (usually with two wheels at each end of the spindle ), cylindrical grinders , and tool and cutter grinders . the least common are internal grinders.

Grinding machines are available for various workpiece geometries and sizes . modern grinding machines are computer controlled , with features such as automatic workpiece loading and unloading , clamping , cycling , gaging , dressing , and wheel shaping . grinders can also be equipped with probes and gages for determining the relative position of the wheel and workpiece surfaces as well as with tactile sensing features whereby diamond dressing-tool breakage , if any , can readily be detected during the dressing cycle .

1)surface grinding

surface grinding involves grinding flat surfaces and is one of the most common grinding operations . typically , the workpiece is secured on a magnetic chuck attached to the work table of the grinder . nonmagnetic materials generally are held by vises , special fixtures, vacuum chucks ,or double-sided adhesive tapes.

A straight wheel is mounted on the horizontal spindle of the grinder . traverse grinding occurs as the table reciprocates longitudinally and feeds laterally after each stroke . in plunge grinding , the wheel is moved radially into the workpiece ,as it is grinding

a groove

2). cylindrical grinding

in cylindrical grinding ,also called center-type grinding, the external cylindrical surfaces and shoulders of the workpiece are ground . typical applications include crankshaft bearings , spindles , pins, bearing rings , and rolls for rolling mills .

the rotating cylindrical workpiece reciproca t es laterally along its axis. In grinders used for large and long workpieces , the grinding wheel reciprocates ; called a roll grinder , it is capable of grinding rolls as large as 1.8m (72in) in diameter for rolling mills .

the workpiece in cylindrical grinding is held between centers or in a chuck , or it is mounted on a faceplate in the headstock of the grinder . for straight cylindrical surfaces , the axes of rotation of the wheel and workpiece are parallel. Separate motors drive the wheel and workpiece at different speeds . long workpieces with two or more diameters are also ground on cylindrical grinders . cylindrical grinding can produce shapes (form grinding and plunge grinding) in which the wheel is dressed to the form to be ground.

In universal grinders, both the workpiece and the wheel axes can be moved and swiveled around a horizontal plane , permitting the grinding of tapers and other shapes. These machines are equipped with computer controls , reducing labor and producing parts accurately and repetitively.

3)internal grinding

in internal grinding , a small wheel is used to grind the inside diameter of the part , such as to bushings and bearing races . the workpiece is held a rotating chuck and the wheel rotates at 30000 rpm or higher . internal profiles can also be ground with profile- dressed wheels that move radially into the workpiece . the headstock of internal grinders can be swiveled on a horizontal plane to grind tapered holes .

4)centerless grinding

centerless grinding is a high-production process for continuously grinding cylindrical surfaces in which the workpiece is supported not by centers(hence the term “centerless”) or chucks , but by a blade . typical parts made by centerless grinding are roller bearings , piston pins , engine valves, camshafts, and similar components. This continuous production process requires little operator skill.

In internal centerless grinding , the workpiece is supported between three rolls and is internally ground . typical applications are sleeve-shaped parts and rings.

四年级英语朗读材料

三年级英语朗读材料 One Hello, boys and girls. I’m Li Yan. I’m 9 years old. I’m a student. This is my new friend, Ann. She is 10 years old. She is from Canada. She is a good student. Two Hi, I’m Sam. I’m six years old. I’m a pupil. I have a happy family. My father is a teacher. My mother is a teacher, too. My sister is Sarah. She’s a pupil, too. She is ten years old. I love my family. Three My name is Mike. I’m a boy. I’m from Canada. Look! This is my family. This is my father. He is tall and thin. He’s a teacher. This is my mother. She is short and thin. She’s a teacher, too. This is my sister. She’s short and fat. She has big eyes. She’s cute. She’s a pupil. Four ’m Sarah. I’m from the USA. Look! This is my new bag. It’s on my desk. My pencil box is in my bag. My chair is under my desk. Oh, where’s my book? It’s in my bag. Five ’m Tom. I’m from the USA. I’m thirteen years old. I’m a student. I like strawberries. I don’t like oranges. My father is a teacher. He is short and fat. He likes bananas. My mother is thin. She likes watermelons. I have a brother. He has big eyes. He’s cute. He likes pears.

大学英语阅读训练五篇

Passage 1 There are some very good things about open education. This way of teaching allows the students to grow as people develop their own interests in many subjects. Open education allows students to be responsible for their own education, as they are responsible for what they do in life. Some students do badly in a traditional classroom. The open classroom may allow them to enjoy learning. Some students will be happier in an open education school. They will not have to worry about grades or rules. For students who worry about these things a lot, it is a good idea to be in an open classroom. But many students will not do well in an open classroom. For some students, there are too few rules. These students will do little in school. They will not make good use of open education. Because open education is so different from traditional education, these students may have a problem getting used to making so many choices. For many students it is important to have some rules in the classroom. They worry about the rules even when there are no rules. Even a few rules will help this kind of student. The last point about open education is that some traditional teachers do not like it. Many teachers do not believe in open education. Teachers who want to have an open classroom may have many problems at their schools. You now know what open education is. Some of its good points and bad points have been explained. You may have your own opinion about open education. The writer thinks that open education is a good idea, but only in theory. In actual fact, it may not work very well in a real class or school. The writer believes that most students, but of course not all students, want some structure in their classes. They want to have rules. In some cases, they must be made to study some subjects. Many students are pleased to find subjects they have to study interesting. They would not study those subjects if they did not have to. 1.Open education allows the students to ____. A.grow as the educated B.be responsible for their future C.develop their own interests D.discover subjects outside class 2. Open education may be a good idea for the students who ____. A.enjoy learning B.worry about grades C.do well in a traditional classroom D.are responsible for what they do in life 3. Some students will do little in an open classroom because ____. A.there are too few rules B.they hate activities C.open education is similar to the traditional education D.they worry about the rules 4. Which of the following is NOT mentioned in the passage?____ A.Some traditional teachers do not like it.

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小学四年级英语阅读材料狗狗的故事【五篇】 导读:本文小学四年级英语阅读材料狗狗的故事【五篇】,仅供参考, 如果觉得很不错,欢迎点评和分享。 a. Hi, I'm Emily. On Saturday, my dog Clifford takes me to visit my Grandma. After lunch, the radio says a big storm is coming. 嗨,我是Emily!星期六,我的狗狗Clifford带我去看望奶奶。午 饭后,收音机说一场大暴风雨即将来临。 b. We have to move to a safer place. 我们不得不搬去一个较安全的地方。 c. Now we are safe. But Clifford knows Grandma is worried about her house. 现在我们安全了。但是Clifford知道奶奶在担心她的房子。 d. He hurries back to Grandma's hous e. The storm is too big. Trees are falling down. But it can't stop him. 他匆忙往奶奶家赶。暴风雨太大,树都倒了,但是这并不能阻止他。 e. Grandma's house is in great danger. Clifford has to do something. 奶奶的房子处在极大的危险中,Clifford必须做点什么。 f. First he picks up some trees.

首先,他捡起一些树。 g. Then he puts the trees behind Grandma's house. He covers them with sand. He builds a sand hill to save Grandma's house. 然后,他把树放在奶奶的房子后面,再用沙把树盖住。他堆起了一座沙山来保住奶奶的房子。 h. The storm stops. Grandma and I go back to the house. We are so happy to be together again. 暴风雨停了。我和奶奶回到了家。我们又在一起了,真高兴啊! 【第二篇:狗狗超极大营救】Clifford to the rescue 大红狗来救援 小学四年级英语阅读材料:狗狗超极大营救 a: Hi, I'm Emily. My dog Clifford likes to eat and to play. And he likes to help. 嗨!我叫Emily。我的狗狗Clifford喜欢吃和玩,他还喜欢帮助人。 b: One day, Clifford and I are walking. A car passes us quickly. 有一天,我和Clifford在散步的时候,一辆汽车从我们身旁飞快驶过。 c: A police car comes right behind it. The police are chasing robbers. 一辆警车紧随其后,警察在追强盗。

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