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Project: FOX-Tianyou
Author: P.Koller / L.Gemsch Version: V1.9.0.0
Status:
for review [in work, for review, released] Revision Date: 16.03.2005
Copyright: ? Copyright 2004 Landis+Gyr Classification: -
Filename: FOX_1015_Production_and_Test_concept.doc Replace Doc new document Comment:
-
Table of Contents目录
1.Introduction 7 1.1Purpose of this Document 7 1.2Validity Scope 7 1.3Revision History 7 1.4Related documents 7 1.4.1Overriding documents 7
1.4.1.1Referenced documents 7 1.5Terms, Definitions and Abbreviations 8
2.General Information 9 2.1Restrictions of document 9
2.2Manufacturing Decisions 9
3.Definition of semi finished meter products 10 3.1Introduction 10 3.2Definition of Fox meter variants 10 3.3Phase 1 (ramp-up) 12 3.4Phase 2 12
3.5Volume and freight cost of Meter 12
4.Dataflow of order data / specification 15
5.Production 18 5.1Production concept 18 5.2Production flow chart 19 5.3Production layout proposal 21 5.4Meter identification 22 5.5Production capacity 22 5.5.1Estimated Cycle times of production steps 22
5.5.1.1Soldering of LCD auto Main board 22
5.5.1.2Base assembly 22
5.5.1.3Auxiliary board 24
5.5.1.4Anti tampering assembly 24
5.5.1.5Housing Cover assembly 24
5.5.1.6Terminal block assembly 24
5.5.1.7Face plate printing 24
5.5.1.8Firmware download and test parameterization 25
5.5.1.9High voltage test 25
5.5.1.10Final test (includes calibration load point measurement, functional test) 25
5.5.1.11End visual control (visual inspection) 25
5.5.1.12Packing and shipping 25 5.5.2Total Production time 26
5.5.2.1Total labour time 26
5.5.2.2Total machine time 26 5.5.3Conclusion 27 5.5.4Test equipment cost calculation 27
5.5.4.1Hardware and assembly investment 27
5.5.4.2Software and engineering effort 27 5.5.5Meter cost 28
6.ESD Concept for production facility 29 6.1General information 29 6.2Working surfaces and storage racks 29 6.3Floor 29 6.4Seating 29 6.5Garments 29 6.6Wrist strap 29 6.7Footwear 30 6.8Temperature and humidity 30
6.9Packaging 30
7.Test overview 31 7.1General test concept 31 7.2Component test 31 7.3Printed Circuit Board Assembly (PCBA) 31 7.4Meter assembling 31 7.5PCBA functional testing 32 7.6Face plate and scheme plate printing 32 7.7Firmware download 32 7.7.1Test fixture 33 7.7.2Self test 33 7.8High voltage Test 33 7.8.1Test fixture 33 7.8.2Self test 33 7.9Final test (meter calibration and functional test) 34 7.9.1Calibration 34 7.9.2RTC calibration 34 7.9.3Load point (LP) measurement 34 7.9.4Function tests 35 7.9.5Test fixture 35 7.9.6Self test 35 7.10Parameterization 35 7.10.1Parameterization control 35 7.11Protocols 36 7.11.1Failure protocol 36 7.11.2Measurement protocol 36 7.11.3Order status protocol 36
7.11.4Assembly note & process control protocol 36
8.Database 38 8.1.1ER Diagram 38 8.2Data to store 39 8.2.1Example of device informations 39 8.3The most important Tables 40 8.3.1order_prod 错误！未定义书签。
8.3.2order_info 错误！未定义书签。
8.3.3order_hist 40 8.3.4device 错误！未定义书签。
8.3.5device_info 42
8.4Database data storage time 42
9.Firmware requirements for production 43 9.1.1Firmware versioning 43 9.1.2Symbol file (SYM – files) 43 9.1.3IEC 62056-21 communication 43 9.1.4Object of manufacturing data (OP data block) 44 9.1.5Object of measurement systems 44 9.1.6Object of control - input / -output 44
9.1.7Custom parameterization 44
10.IT infrastructure and SW code management 46 10.1.1Network and operating system 46 10.1.2PC hardware, IO?s and interfaces 46 10.1.3Test software platform 48 10.1.4Setup PC and manage test software 48目录
1 。导言5
1.1在本文件5
1.2有效期范围5
1.3修订记录5
1.4相关文件5
1.4.1重载文件5
1.4.1.1参考文件5
1.5术语，定义和缩略语6
2 。一般资料7
2.1限制的文件7
2.2制造第7
3 。定义半成品米产品8
3.1导言8
3.2定义的福克斯8米变种
3.3第一阶段（坡道行动） 9
3.4第一阶段9月2日
3.5货量及运费表9
4 。以数据流的数据/规格11
5 。生产14
5.1生产观念14
5.2生产流程图15
5.3生产布局的建议16
5.4表确定17
5.5生产能力17
5.5.1预计生产周期为17个步骤
5.5.1.1焊接液晶汽车主要委员会17日
5.5.1.2基地大会17
5.5.1.3辅助局18
5.5.1.4防篡改大会18
5.5.1.5房屋覆盖大会18
5.5.1.6接线端子大会18
5.5.1.7面板印刷18
5.5.1.8固件下载和测试参数19
5.5.1.9高压测试19
5.5.1.10最后测试（包括负载点校准测量，功能测试） 19 5.5.1.11完视觉控制（目视检查） 19
5.5.1.12包装和运输19
5.5.2总的生产时间20
5.5.2.1总劳动时间20
5.5.2.2总机时间20
5.5.3结论21
5.5.4测试设备成本计算21
5.5.4.1硬件和投资大会21日
5.5.4.2软件和工程方面的工作21
5.5.5计成本21
6 。公共服务电子化概念的生产设备22
6.1一般资料22
6.2工作表面和储存架22
6.3楼22
6.4座位22
6.5服装22
6.6腕带22
6.7运动鞋23
6.8温度和湿度23
6.9包装23
7 。测试概况24
7.1一般测试的概念24
7.2组件测试24
7.3印刷电路板装配（组件） 24
7.4仪表装配24
7.5组件的功能测试25
7.6面板及计划板印刷25
7.7固件下载25
7.7.1测试装置25
7.7.2自检26
7.8高压测试26
7.8.1测试装置26
7.8.2自检26
7.9最终测试（米校准和功能测试） 27
7.9.1校准27
7.9.2 RTC的校准27
7.9.3负载点（唱片）测量27
7.9.4功能测试27
7.9.5测试装置28
7.9.6自我测试28
7月10日参数28
7.10.1参数控制28
7月11日议定书29
7.11.1故障议定书29
7.11.2测量协议29
7.11.3命令地位议定书29
7.11.4大会注意与过程控制协议29
8 。数据库30
8.1.1雌激素受体图30
8.2数据存储31
8.2.1设备信息实例31
8.3最重要的表32
8.3.1 order_prod 32
8.3.2 order_info 32
8.3.3 order_hist 32
8.3.4设备32
8.3.5 device_info 33
8.4数据库的数据存储时间33
9 。固件要求生产34
9.1.1固件版本34
9.1.2符号文件（思茅-档案） 34
9.1.3宣传62056-21通信34
9.1.4对象的制造业数据（反对注册数据块） 35 9.1.5对象的测量系统35
9.1.6对象的控制-输入/输出35
9.1.7自定义参数35
10 。 IT基础设施和软件代码管理36
10.1.1网络和操作系统36
10.1.2 PC硬件，输入输出和接口36
10.1.3测试软件平台37
10.1.4安装和管理的PC测试软件37
1.Introduction
1.1Purpose of this Document
This document describes the production and test concept for FOX- and Tianyou- Meter.
1.1在本文件
本文件介绍了生产和测试概念福克斯和天仪。
1.2Validity Scope适用范围
This document is valid within Landis+Gyr and Box-builder (comply with the contract) for Fox-and Tianyou Meter only.
这份文件是有效的兰迪斯+ Gyr和方框建设者（遵守合同）为福克斯和天仪只
1.3Revision History历史版本
1.4Related documents 相关文件
1.4.1Overriding documents 引用文件
1.4.1.1Referenced documents 参考文件
1.5Terms, Definitions and Abbreviations定义，术语，缩略语
2.General Information 总说明
In the past Landis+Gyr Production and Test equipment are normally highly automated in order avoid
failures during processing, production and test.
Therefore the production equipment used for our products, are linked to other computer-controlled
processes.
For FOX- and Tianyou Meter a production system will be designed with a data management system, which will be used by Landis+Gyr or a box build manufacturer.
?It must be easily possible to place the whole production line anywhere in the world.
?Instead of building a highly automated production line, the line is designed for use in countries with low labour rates. Special attention will be paid for production tests before calibration.
?The investment should be kept to a minimum.
? A simple face plate printing system has to be used, based on thermo transfer technology.
? A customer parameter file generation will be used, based on the known system from CIMA/DIACOM.
在处理生产和测试期间，在过去Landis+Gyr生产和试测器材通常按顺序高度被自动化避免失败。
Therefore用于我们的产品的生产设备，与其他计算机控制的过程连接。
For FOX-和Tianyou测量一个产品系统将设计与数据管理系统，将由Landis+Gyr或箱子修造制造商使
用。
?安置整体生产线世界上任何地方一定容易地是可能的。
?而不是建立一条高度自动化的生产线，线设计用于国家与
low人工费率。特别留意为产品测试将是有偿的在定标之前。
?应该保留投资到极小值。
?一个简单的盘面印刷系统必须根据热调动技术使用。
?顾客参数文件世代根据从CIMA/DIACOM的已知的系统将使用。
2.1Restrictions of document文件的限制
This document doesn?t describe any test specification in detail. Also the PCBA test?s are not part of this paper, this tests are described in documents [5] and [6].
For China market, special additional test procedures must be done (e.g. burn in test, RTC run-time
accuracy test, additional load point etc.). All this tests are as well not part of this document.
2.1 文件的制约
This文件doesn’t详细描述所有测试规格。并且PCBA test’s不作为本文的部分，这在文件[5]测试被描述和[6]。
For中国市场，特别另外的试验过程必须完成(即在测试， RTC执行时间的准确度试验，另外的输入点等)的烧伤。所有这测试不作为本文的部分。
2.2Manufacturing Decisions制造决策
In this document we will not discuss any manufacturing decisions. They were made as an pre decision and can be found in document [4].在这个文件中，我们将不讨论任何生产的决定。他们是由作为预先决定，可以在文件中找到[4]
3.Definition of semi finished meter products半成品的定义
3.1Introduction说明
To have less HW variants, we have to assemble the customer part of the meter as late as possible.硬件的变化要尽量少。我们要尽可能完的组装仪表
3.2Definition of Fox meter variants FOX变化定义
The table below lists the hardware variants of meters in FOX. As you can see, there are14 possible variants which have to be handled in Zhuhai - China. In the table the percentage of distribution of the variants is also calculated.
FOX Hardware variants FOX-1051 HW-Variants
Lines in “fine written” letters hold hardware functions which are wishes from the marketing specifications. These whish functions are introduced later.在“fine written”信件的线举行是从营销规格的愿望的硬件作用。这些呼呼作声作用以后被介绍。
Pre-assembly (in Zhuhai):
Assembly consists of H ousing, Nuts, suspension hook, current conductor with current coil, isolation
part, main PCBA, LCD- holder, housing cover, sealing screw for cover, viewing
window and button, hinged cover, battery case.
住房，坚果，悬浮勾子，与当前卷，隔离零件，主要PCBA， LCD-持有人，住房盖子，盖子的，观察孔和按钮海豹捕猎螺丝的当前指挥，取决于盖子，电池盒。
Test for the meter: Simple test for the meter and LCD visual test.
米的简单测试和LCD视觉测试
Finish-assembly (in Zug):
Assembly consists of: Face plate, terminal block, auxbord and battery,
t erminal block, clamp, terminal screw and terminal coping, terminal cover, sealing 汇编包括：盘面、接线盒、auxbord和电池，
接线盒、钳位，终端螺丝和终端应付，终端盖子，密封
Test for the meter: Load firmware, high voltage, final test and calibration, consumer parameterisation,
end control
测试对于米：装载固件、高压、最后试验和定标，消费者参数化，结尾控制
3.3Phase 1 (ramp-up)第一阶段
We assembly all 14 variants of FOX meter in Zhuhai according to the forecast. Customer assembly,
calibration and functional test will be done in Zug for FOX meters.
我们汇编FOX米全部14个变形在根据展望的珠海。顾客汇编、定标和功能测试在FOX米的Zug将被做
Within the ramp-up phase (6 to 12 month) all parts has to be transported by air freight to Zug.
During this phase we must be able to deliver very flexible, fast and small number of meter to the
customer from Zug.
在舷梯阶段之内(6个到12个月)所有零件必须被运输航空邮递到Zug。
During这个阶段我们一定能提供非常灵活，快速地和米的小数字到从Zug的customer
3.4Phase 2第二阶段
After introduction to the market, 50 to 60% of all meters (3 to 4 HW-Variants) could be delivered to Zug by sea freight. All other meters (10 HW-Variant) has to be delivered in small quantities to Zug by air freight 在市场介绍以后， 50到60%所有米(3到4 HW变形)可能被提供到Zug由海损。其他米(10 HW变形)必须少量被提供到Zug航空邮递
3.5Volume and freight cost of Meter体积和表的运输费用
Volume per meter:
Mass of meter (cm) without terminal covers: spreads 17cm, height 25cm ,deep 8cm = 0.0034 m3
容量每米：
Mass米(cm)没有终端盖子：传播17cm，高度25cm，深深8cm = 0.0034 m3 Freight cost (from Sotiris)
Storage space (in warehouse Zug) 仓库面积(在仓库Zug)里
- A pallet is 800*1200 cm = 1 m2 = two box per 100 meter = 200 meter.
- Cost for the Storage space is in the warehouse in Zug SFR. 360 per m2.
- Camp space in Zug must be aligned for 4 weeks (40 m2 for 8000 meters)
- cost per meter 60 SFR.
Totally Storage space, capital cost and freight cost for 1 meter仓库面积、总基建成本和货物花费了1米
4.Dataflow of order data / specification数据流的订单数据 / 规格
As described in detail in document [1] there are two principle possibilities of order data flows :
详细文档 [1] 中所述，订单数据流动的两个原则的可能性也是有：
a:) order data will be received in paper form only
将收到订单数据，只以纸张形式
b:) order data will be received in paper and/or electronic form
命令数据将被接受以纸并且/或者电子形式
The database and the database application can already handle both. It will impact only the subproject
MAP120 (or MAP190) for FOX / Tianyou. In that case, for the production and test concept there will be no impact if the decision of order data flow will be made later.
数据库和数据库应用程序可能已经处理两个。它将冲击FOX/Tianyou的仅subproject MAP120 (或
MAP190)。在那个案件，为了生产和测试概念，如果命令数据流决定将做出以后，将没有冲击。
It might be useful to implement a data export from MAP120 (or MAP190) now, to minimize any
transcription errors in the daily production process. 现在实施从MAP120 (或MAP190的)数据出口在日产量过程中也许是有用的，使所有副本错误减到最小。
Note:
在Zug， PPS系统引起米数字和顾客定货的序号。它也举行关于顾客预定的数据(即客户编号，顾客地址，开单信息，…)的详细信息
To have an overview of all systems, used by processing a customer order in FOX/Tianyou, the following diagram will show it.
5.Production
As a result of capture 3 (Definition of semi finished meter products), its? pos sible now to define the
production concept for FOX, FOGS .and Tianyou. The products FOX and FOGS will be presented as one product in the following pages and hold through the name FOX.
由第3条 (半完成的米产品的定义)，现在可以来定义FOX,FOGS,TIANYOU的生产概念.以下的描述中用FOX 替代这三个产品的名称.
5.1Production concept生产概念
As it is already decided, no external box builder will be involved at the moment, but primary assembly parts of FOX and Tianyou will be done in Zhuhai (see document [4]). Tianyou will be finished then in
Zhuhai, FOX instead will be finished produced in Zug.
Together with the given guidelines and the definition from capture 3, a principle production concept can be defined:
已经决定，采用BOX-builder生产方式，既FOX和Tianyou的主要装配将在珠海完成(参见文件[4])。
Tianyou留在在珠海， FOX然后将被运输到Zug继续完成后续的生产。
根据以上原则和第三条的定义。生产概念可以被定义为：
Note:
Parameterization control (param. control) is made at the first produced meter per order
?Spot sample control for process controlling is made 2 to 3 times a week
?注：
??参数化控制(氰胍。控制)被做在第一导致的米每命令
??程序控制的局部试样控制被做2到3次每星期
5.2Production flow chart生产流程图
In the following flow chart, the principle working steps during the production process are shown. This gives
a overview of the main elements, which are:
?Assembly stations
face plate printing and firmware download is a part of assembly stations
?High voltage test station
?Final test station
calibration, load point measurement and parameterization is a part of the final test ?Packaging and shipping
在以下流程图，在生产过程期间的原则工作步骤显示。这提供主要元素概要，是：
?汇编驻地
face板材打印和固件下载是汇编驻地的部分
?高压试验驻地
?最后试验驻地
calibration、输入点测量和参数化是最后试验的部分
?包装和运输