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试生产初始过程能力分析

试生产初始过程能力分析
试生产初始过程能力分析

PROCESS

LOCATION Plant 江阴市源达电工材料有限公司PART Part number:#REF!Part description

Drawing number #REF!Eng. chg. level TOOL

Tool number #REF!# Cavities

DIMENSION

Description 外径SPEC 16.5PLUS Lwr Spec Li 16.2

NOMINAL

16.6341

2.0000

3.0000

4.0000

5.0000

6.0000

7.0000

8.0000

9.0000

16.5571

23456789

16.4800

2.0000

3.0000

4.0000

5.0000

6.0000

7.0000

8.0000

9.0000

16.35

16.4

16.45

16.5

16.55

16.6

16.65

1

2

3

4

5

6

7

8

9

10

A v e r a g e

Ave

Data Values UCLx AveX LCLx

0.2209

2.0000

3.0000

4.0000

5.0000

6.0000

7.0000

8.0000

9.0000

0.0968

23456789

0.05

0.1

0.15

0.2

0.25

R a n g e

Ra

PROCESS CAPABILITY CERTIFICATION REPORT

(see notes)

Dept:质检部P R O C E S S I N F O R M A T I O N Part description FLAL2G-85-B/T150GM蓄电池电缆Significant trends of data points:

Eng. chg. level#REF!Increasing RUN LENGTH

# Cavities mm HOW MANY RUNS

Units Decreasing RUN LENGTH

0.3MINUS0.3HOW MANY RUNS

16.5Upr Spec Li16.8Out of control limits

Average (X chart)

000010.000011.000012.000013.000014.000015.000016.000017.000018.000019.000020.000021.000022.000 10111213141516171819202122 00010.000011.000012.000013.000014.000015.000016.000017.000018.000019.000020.000021.000022.000

10111213141516171819202122

Data Points

Range (R chart)

000010.000011.000012.000013.000014.000015.000016.000017.000018.000019.000020.000021.000022.000 10111213141516171819202122

et, last data point on X & R chart are not actual readings Out of control limits (X) -

"16.4216.4116.43 PPU 1.4112009716.4416.4316.46 PPL 2.0857177416.4716.4616.48

16.4916.4816.51

16.5216.5116.53

16.5416.5316.56

16.5716.5616.58

16.5916.5816.61

16.6216.6116.63

16.6416.6316.66

16.6716.6616.68

AveX16.558UCLx16.634

LCLx16.482

D11AveR0.096UCLr0.218

M11Data Values LCLr0.000

UCLx16.63416.63416.63416.63416.634

AveX16.55816.55816.55816.55816.558

LCLx16.48216.48216.48216.48216.482

UCLr0.2180.2180.2180.2180.218

AveR0.0960.0960.0960.0960.096

LCLr0.0000.0000.0000.0000.000

XGoUP1010

XAcumUP1010

XAcumDw0101

XMaxUP4AF29

XMaxDown4AF30

XHMUps1

XHMDws1

RGoUP1010

RAcumUP1010

RAcumDw0101

RMaxUP3AF36

RMaxDown3AF37

RHMUps4

RHMDws3

sample #12345

Above UCLx0AJ16

Below LCLx1AJ17

Above UCLr0AJ18

Below LCLr0AJ19

XAbove00010

XBelow11101

RAbove01110

RBelow10001

XACounter01111

XBCounter12311

RACounter01231

RBCounter11111

MaxXA55 consecutive data points above average X

MaxXB33 consecutive data points below average X

MaxRA33 consecutive data points above average R

MaxRB33 consecutive data points below average R To chart:Data X16.5216.5416.4816.6016.48

170- Trend UP (X) -

170Trend DOWN (X) -

281Out of control limits (X) -

150Trend UP (R) -

170Trend DOWN (R) -

280Out of control limits (R) -

340Proc. variation (Pp not > 1.67) -

460Proc. not centered/capable (Ppk not > 1.67) -

500Process substandard, needs improvement (PPk<1.33).

0More than 7 consecutive points above X

0More than 7 consecutive points below X

0More than 7 consecutive points above R

0More than 7 consecutive points below R

2521FINAL CALL

ADDING

Out of control limits (X) -

Out of control limits (X) -

Out of control limits (X) -

Out of control limits (X) -

Out of control limits (X) -

Out of control limits (X) -

Out of control limits (X) -

1AJ04115.915.8415.96 2AJ05116.0215.9616.08 6AJ06416.1416.0816.2 15AJ07916.2616.216.32 28AJ081316.3816.3216.44 40AJ091216.516.4416.56 49AJ10916.6216.5616.68 57AJ11816.7416.6816.8 68AJ121116.8616.816.92 71AJ13316.9816.9217.04 75AJ14417.117.0417.16 71

Min16.43016.430LH term RH term Low end

Max16.68016.68016.200016.800015.9600 Diff0.250

Class0.025

16.63416.63416.63416.63416.63416.63416.63416.63416.634 16.55816.55816.55816.55816.55816.55816.55816.55816.558 16.48216.48216.48216.48216.48216.48216.48216.48216.482 0.2180.2180.2180.2180.2180.2180.2180.2180.218 0.0960.0960.0960.0960.0960.0960.0960.0960.096 0.0000.0000.0000.0000.0000.0000.0000.0000.000

111010110 123010120 000101001

010100110 010100120 201012001

67891011121314 011110111

100001000

010100010

101011101

112341123

211111111

111111111

211112311

ints above average X

ints below average X

ints above average R

ints below average R

16.5416.5816.6316.5616.6016.5316.5816.5916.58

1

0AS040AA3=0 if none

0AS050AA3=1 if bilateral

0AS060AA3=2 if Min

0AS070AA3=3 if Max

1AS081

44AS0943

75AS1031

75AS110

75AS120

75AS130

75AS140

75

High end Min15.960

17.0400Max17.040

Diff 1.08

Class0.12

16.63416.63416.63416.63416.63416.63416.63416.63416.634

16.55816.55816.55816.55816.55816.55816.55816.55816.558

16.48216.48216.48216.48216.48216.48216.48216.48216.482

0.2180.2180.2180.2180.2180.2180.2180.2180.218

0.0960.0960.0960.0960.0960.0960.0960.0960.096

0.0000.0000.0000.0000.0000.0000.0000.0000.000

100101010 100101010 012010101

110110110 120120120 001001001

151617181920212223 110100011

001011100 110110111 001001000

451111112 111112311 121121123 111111111

16.5916.5816.5116.5716.5516.5516.5416.5916.57

16.63416.634 16.55816.558 16.48216.482 0.2180.218 0.0960.096 0.0000.000

00

00

23

01

01

20

2425

10

01

01

10

31

11

11

11 16.5616.53

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