EISENMANN Conveyor Systems
EISENMANN designs and builds plants for surface finish-ing, material flow automation, environmental technology,
firing lines for ceramics and special installations for coating, recycling, thermal treatment and energy recovery. Approximately 2,800 employees worldwide, half of them engineers or technicians, develop new ideas in the areas of production, painting, assembly and distribution.
Among them are experts and specialists with solid know-how in various areas of expertise and industry sectors.
This is an advantage that results in customized concepts with state-of-the-art technology and a high degree of economic efficiency.
Another result of our efficient production and assembly strategies: Our production centers are tailored to the individual requirements of our customers. We design a plant configuration especially adapted to your needs.
When complex systems are involved, we assemble the entire plant in our factory before delivering it, and we put the system to the acid test. Only when the pre-assembled function modules have passed the test run, will they be handed over to the customer. This method saves consider-able time and cost for assembly and commissioning on site and enables the installation in your plant without even interrupting your production process. Of course, we will assist you after commis-sioning at your demand: Our Aftersales Service provides professional maintenance,short repair times and immediate provision of spare parts.
Contents
Total logistics
2Electric monorail systems 3 - 5
Electro pallet conveyors 6Pallet conveying systems 7Power&Free conveyors
8Custom conveyors 9In-floor conveyors 10Assembly conveyors
10
EISENMANN technology center in Holzgerlingen
1
This is EISENMANN
EISENMANN works for you as a logistics specialist or as a general contractor.
EISENMANN is among the world's leading suppliers of individual and system components for material flow automation.
As a general contractor, we design and build turnkey systems, includ-ing building engineering. Our pro-duct line has evolved from experi-ence gained with numerous systems built for a broad range of industries and companies throughout the world. Among them are the auto-motive industry and its suppliers,food and consumer products compa-nies, manufacturing and service industries, printers industry, etc.
Our Capabilities Profile
?Consulting and planning ?Simulation
?Customer specific product and system development
?Engineering and manufacturing ?Pre-assembly and test run ?Installation and start-up
of all mechanical and control system components ?Training
?
Maintenance and global service
EISENMANN has the right custom-ized solution for every material flow task. Out portfolio includes the entire spectrum of advanced conveyor, as well as complete system solut-ions for manufacturing, assem-bly, warehousing, and shipping.
General Contracting
Project planning
?Overall coordination ?Specific coordination
Project management
?Scheduling and schedule control ?Capacity planning and control ?Quality assurance
Floor Conveyor Technology
In-floor conveyors
Pallet and container conveyors Roller conveyors
Skillet conveyor systems Skid conveyor technology Slat and belt conveyors Electro pallet conveyors
Storage system integration (AS/RS)
Overhead Conveying
Overhead chain conveyors Power&Free conveyors
Electric monorail systems (EMS)
Electric monorail systems and electric pallet conveyors, a conveying system which is highly intelligent and very flexible.
2
Products Overview
3
Beverage Industry
The electric monorail system (EMS) is a fast and intelli-gent means of transport with high throughputs. This is why beverage manufacturers have a special preference for this form of materials handling.
Photo, top: At VELTINS, an EMS masters the 300 m slope up and down between goods receiving and empties sort-ing and back to the bottling stations without requiring additional support to get up the slope.
Photo, centre: EMS track in the logistics centre of SINEBRYCHOFF, the Scandinavian brewery group.
The EMS serves to connect the bottling lines with the high-bay storage area and transportation from there to picking and loading on trucks (goods dispatching).Photo, left: This mineral water bottler solves its en tire in-house flow of material for full goods and empties pallets with the EMS. The system overcomes differences in height over several storeys through a fast lifter; the EMS bridge connects filling and shipping areas situated far apart from each other.
Electrical Monorail System
4
Warehouse and Shipping
Photo, top: To handle the high throughput rates from production to the warehouse and goods dispatching, this producer of hygienic products decided for the EISENMANN electric monorail system.
Photo, top: Pick-to-light directly at the EMS. This picking centre was implemented for the first time at a Swedish furniture giant.
Photo, left: The VarioTow towing system, newly-developed by EISENMANN, supports goods distribution in forwarding and goods distribution centres. Here, the classical manual carriage is simply towed by th e EMS chassis to its destination.
Electrical Monorail System
5
EMS with Wireless Power Transmission
Left: Electric monorail system in the assembly plant for
airplane components. Instead of using contact bus bars,the energy and data transmission takes place entirely inductively without any direct contact.
EMS for Airline Catering
Right: Electric monorail system connects trolley retrieval with the kitchen and picking in the Catering area of leading international airlines worldwide.Roses Moved Rapidly
With 180 m per minute, the quickest EMS in the world:The "Aalsmeer Shuttle" transports flowers and potted plants via an 18 km-long track from the auction halls to the shipment halls of individual wholesalers.
Electrical Monorail System
Electro Pallet Conveyors EPC
This floor-based conveying system, which uses important components from the electric monorail system, is the ideal alternative to continuous conveyors. The EPC can be used flexibly for all floor conveyors and enables lengthwise and crosswise movements through a clever switching technique.
Depending on space conditions, loads and throughput,one-rail systems (as in the top photo) or two-rail systems can be used.
Photo, right: Two-rail EPC at a Spanish logisti cs services provider to connect high-bay storage areas and picking stations.
6
Electro Pallet Conveyors
7
Flexibility through modular construction: EISENMANN's pallet conveyor systems can manage all kinds of pallets.EISENMANN pallet conveyor systems ensure efficient handling of goods. Mesh boxes or pallets - with our systems, transport units with a weight of up to
1,500 kg reach the right destination at the right time!Together with turntables, corner transfer units, shuttles and other peripheral units, the roller conveyor or the
chain conveyor make the perfect system.
Pallet Conveyor System
Conveyor for Heating Systems
P&F conveyor moves burner housings efficiently through the paint shop.
Sorting Storage
At this automotive supplier, the P&F provides the conveyance needs for painting, work-in-process storage and sortation buffers from which the parts are transported to the assembly lines.
Robust & Flexible
A Power&Free system transports tightly packed hangers with shelf elements through pretreatment and dip coating in a paint shop.The dipping process takes place in phased mode with lowered
Free rail.
8
Power & Free Conveyors
Custom Conveyors
Rail Transport with Inductive Energy
This shuttle with inductive energy and information transmission links receiving with the storage-and-retrieval unit in the warehouse.Safe Handling for Roller Containers
Special floor conveyor systems from EISENMANN automate the handling of roller containers in different processes (sorting, buffering, decoupling
and separating).
Container Conveyor Technology for Small Parts Transport
The ideal system for the automatic small parts storage:Conveyor systems for lightweight plastic containers and cardboard boxes up to 50 kg in the logistics center of a publishing house.
Tray Conveyor for Spare Parts Handling
Efficient roundabout: Up to 240 trays with spare parts for electric motors and gears pass the picking stations each hour in this huge spare parts center in South Germany.
9
Push Platform
Moving assembly lines have long been standard in the final assembly of cars. But in other areas as well such as in module assembly (photo above), push platform conveyor systems have been brought into use.
10
Assembly Conveyors
Heavy Load EMS
Electric monorail systems for use in vehicle assembly. Lifting chain hangers enable lowering and raising into
ergonomically favourable assembly positions.
In-Floor Conveyors Furniture Factory
The 400 m-long in-floor conveyor in this kitch en furni-ture factory connects the production to the shipping department. At the same time, the conveyor acts as a distribution loop to assemble complete custom er orders.
Parcel Service at the Freight Terminal
At this terminal, several hundred tons of goods are sorted and distributed according to their destination with an in-floor conveyor. The 600 m conveyor
connects the truck dispatch stations directly to the rail yard.
D i g i · M a i 2008
EISENMANN Anlagenbau GmbH & Co.KG
EISENMANN Service GmbH & Co.KG
Tübinger Str. 81 · 71032 B?blingen · Germany Daimlerstr. 5 · 71088 Holzgerlingen · Germany
Phone +49 7031 78-0 · Fax +49 7031 78-1000info@https://www.doczj.com/doc/ce14778716.html, · service@https://www.doczj.com/doc/ce14778716.html,
https://www.doczj.com/doc/ce14778716.html,
EISENMANN