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ASTM D1037-99 Particle Board Prop

ASTM D1037-99 Particle Board Prop
ASTM D1037-99 Particle Board Prop

Designation:D1037–99

Standard Test Methods for

Evaluating Properties of Wood-Base Fiber and Particle

Panel Materials1

This standard is issued under the?xed designation D1037;the number immediately following the designation indicates the year of

original adoption or,in the case of revision,the year of last revision.A number in parentheses indicates the year of last reapproval.A

superscript epsilon(e)indicates an editorial change since the last revision or reapproval.

This standard has been approved for use by agencies of the Department of Defense.

INTRODUCTION

The test methods presented herein have been developed and are presented to serve two distinct

purposes.They are divided into two parts,Parts A and B,depending on the purpose for which they

are intended.The choice between a particular test method and its alternative should be made with a

full understanding of the intended purpose of each,because values obtained from tests may,in some

cases,differ.Of the test methods presented in both parts,some have been in generally accepted use

for many years,some are modi?cations and re?nements of previously developed test methods,and

some are more recent developments.Where test methods are suitable for more than one of the

purposes,they are delineated in Part A,but not repeated in Part B.It is the intent that reference to the

appropriate section of the test method shall suffice in speci?cations developed for the different

materials.

Part A.General Test Methods for Evaluating the Basic Properties of Wood-Base Fiber and Particle

Panel Materials—Part A is for use in obtaining basic properties suitable for comparison studies with

other materials of construction.These re?ned test methods are applicable for this purpose to all

materials covered by De?nitions D1554.

Part B.Acceptance and Speci?cation Test Methods for Hardboard—Part B is for speci?c use in

speci?cations for procurement and acceptance testing of hardboard.These test methods are generally

employed for those purposes in the industry.By con?ning their intended use as indicated,it has been

possible to achieve adequate precision of results combined with economy and speed in testing,which

are desirable for speci?cation use.

PART A—GENERAL TEST METHODS FOR EV ALUATING THE BASIC PROPERTIES OF WOOD-BASE

FIBER AND PARTICLE PANEL MATERIALS

1.Scope

1.1These test methods cover the determination of the properties of wood-base?ber and particle panel materials as follows:

Sections Size and Appearance of Boards7-10 Strength Properties:Static Bending11-20 Tensile Strength Parallel to Surface21-27 Tensile Strength Perpendicular to Surface28-33 Compression Strength Parallel to Surface34-40 Fastener Holding Tests:

Lateral Nail Resistance Test41-46 Nail Withdrawal Test47-53 Nail-Head Pull-Through Test54-60 Direct Screw Withdrawal Test61-67 Hardness Test68-73 Hardness Modulus Test74-80 Shear Strength in the Plane of the Board81-86 Glue-Line Shear Test(Block Type)87-90 Falling Ball Impact Test91-95 Abrasion Resistance by the U.S.Navy Wear Tester96-99 Moisture Tests:

Water Absorption and Thickness Swell-

ing100-107 Linear Variation with Change in

Moisture Content108-111 Accelerated Aging112-118 Cupping and Twisting119 Moisture Content and Speci?c Gravity120–121 Interlaminar Shear122-129 Edgewise Shear130-136 Compression-Shear Test137-146

1These test methods are under the jurisdiction of ASTM Committee D-7on

Wood and are the direct responsibility of Subcommittee D07.03on Panel Products.

Current edition approved April10,1999.Published July1999.Originally

published as D1037–https://www.doczj.com/doc/cb11596043.html,st previous edition D1037–96a.

1

Copyright?ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA19428-2959,United States.

1.2There are accepted basic test procedures for various fundamental properties of materials that may be used without modi?cation for evaluating certain properties of wood-based ?ber and particle panel materials.These test methods are included elsewhere in the Annual Book of ASTM Standards.The pertinent ones are listed in Table 1.A few of the test methods referenced are for construction where the wood-base materials often are used.

1.3The values stated in inch-pound units are to be regarded as the standard.The metric equivalents of inch-pound units may be approximate.

1.4This standard does not purport to address all of the safety problems,if any,associated with its use.It is the responsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.

2.Referenced Documents 2.1ASTM Standards:

C 273Test Method for Shear Test in Flatwise Plane of Flat

Sandwich Constructions or Sandwich Cores 2

D 143Methods of Testing Small Clear Specimens of Tim-ber 3

D 905Test Method for Strength Properties of Adhesive Bonds in Shear by Compression Loading 4

D 1554De?nitions of Terms Relating to Wood-Base Fiber and Particle Panel Materials 3

D 3501Methods of Testing Plywood in Compression 33.Signi?cance and Use

3.1These test methods cover small-specimen tests for wood-base ?ber and particle panel materials that are made to provide:

3.1.1Data for comparing the mechanical and physical properties of various materials,

3.1.2Data for determining the in?uence on the basic prop-erties of such factors as raw material and processing variables,post-treatments of panels,and environmental in?uences,and 3.1.3Data for manufacturing control,product research and development,and speci?cation acceptance.

4.Selection of Test Method

4.1Not all the tests outlined in these test methods may be necessary to evaluate any particular board for any speci?ed use.In each instance,therefore,it will be necessary to determine which tests shall be made.

5.Test Specimens

5.1The number of specimens to be chosen for test and the method of their selection depend on the purpose of the particular tests under consideration,so that no general rule can be given to cover all instances.It is recommended that whenever possible,a sufficient number of tests be made to permit statistical treatment of the test data.In the evaluation of a board material,specimens for test should be obtained from a representative number of boards.In properties re?ecting dif-ferences due to the machine direction of the board,specimens from each board shall be selected both with the long dimension parallel to the long dimension of the sheet,and with the long dimension perpendicular to the long dimension of the sheet.

6.Control of Moisture Content and Temperature

6.1The physical and mechanical properties of building boards depend on the moisture content at time of test.There-fore,material for test in the dry condition shall be conditioned to constant weight and moisture content in a conditioning chamber maintained at a relative humidity of 6561%and a temperature of 2063°C (6866°F)(Note 1and Note 2).If there is any departure from this recommended condition,it shall be so stated in this report.

N OTE 1—In following the recommendation that the temperature be controlled to 2063°C (6866°F),it should be understood that it is desirable to maintain the temperature as nearly constant as possible at some temperature within this range.

2Annual Book of ASTM Standards,V ol 15.03.3

Annual Book of ASTM Standards,V ol 04.10.4

Annual Book of ASTM Standards,V ol 15.06.

TABLE 1Basic Test Procedures for Evaluating Properties of

Wood Base-Fiber and Particle Panel Materials

ASTM Designation Test Methods for

C 177

Steady-State Heat-Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus A

C 209Cellulosic Fiber Insulating Board A

C 236Steady-State Thermal Performance of Building Assemblies by

Means of the Guarded Hot Box A

C 384Impedance and Absorption of Acoustical Materials by the Imped-ance Tube Method A

C 423Sound Absorption and Sound Absorption Coefficients by the Re-verberation Room Method A

D 149Dielectric Breakdown Voltage and Dielectric Strength of Solid Elec-trical Insulating Materials at Commercial Power Frequencies B

D 150A-C Loss Characteristics and Permittivity (Dielectric Constant)of

Solid Electrical Insulating Materials B

D 257D-C Resistance or Conductance of Insulating Materials B

D 495High-Voltage,Low-Current,Dry Arc Resistance of Solid Electrical

Insulation B

D 1666Conducting Machining Tests of Wood and Wood-Base Materials C D 1761Mechanical Fasteners in Wood C

E 72Conducting Strength Tests of Panels for Building Construction D E 84Surface Burning Characteristics of Building Materials D E 90Laboratory Measurement of Airborne Sound Transmission Loss of

Building Partitions A

E 96Water Vapor Transmission of Materials A E 97Directional Re?ectance Factor,45-deg 0-deg,of Opaque

Specimens by Broad-Band Filter Re?ectometry E

E 119Fire Tests of Building Construction and Materials D

E 136Behavior of Materials in a Vertical Tube Furnace at 750°C D E 152Fire Tests of Door Assemblies D

E 162Surface Flammability of Materials Using a Radiant Heat Energy

Source D

E 661Performance of Wood and Wood-Based Floor and Roof Sheathing

Under Concentrated Static and Impact Loads D

E 662Speci?c Optical Density of Smoke Generated by Solid Materials D E 906Heat and Visible Smoke Release Rates for Materials and Prod-ucts D

A

Annual Book of ASTM Standards ,Vol 04.06.B

Annual Book of ASTM Standards ,Vol 10.01.C

Annual Book of ASTM Standards ,Vol 04.10.D

Annual Book of ASTM Standards ,Vol 04.07.E

Annual Book of ASTM Standards ,Vol

14.02.

N OTE2—Requirements for relative humidity vary for different materi-als.The condition given above meets the standard for wood and wood-base materials.

SIZE AND APPEARANCE OF BOARDS

7.Size of Finished Boards

7.1When measurements of?nished boards are required,the width of each?nished board shall be obtained by measuring the width at each end and at midlength to an accuracy of not less than60.3%or1?16in.(2mm),whichever is smaller. Likewise,three measurements of length shall be made,one near each edge,and one at midwidth with like accuracy.

8.Variation in Thickness

8.1For the determination of variations in thickness,speci-mens at least6-in.(150-mm)square shall be used.The thickness of each specimen shall be measured at?ve points, near each corner and near the center,and the average thickness and the variation in thickness noted.These measurements shall be made to an accuracy of not less than60.3%,when possible.

9.Speci?c Gravity

9.1Speci?c gravity(or density)and moisture content deter-minations are required on each static bending test specimen. The moisture content shall be determined from a coupon taken from each bending specimen,and the speci?c gravity com-puted from the dimensions and weight of the bending specimen at time of test and the moisture content.The average speci?c gravity of the bending specimens as determined after condi-tioning to equilibrium(Section6)shall be reported as the speci?c gravity of the board.The maximum and minimum values for speci?c gravity(based on volume at test and weight when oven–dry)shall also be noted.

N OTE3—When it is desired to make speci?c gravity determinations independent of any other test,specimens of any convenient size may be selected.These shall be measured,weighed,and dried as outlined in Sections127and128.

10.Surface Finish

10.1The?nish of both surfaces shall be described.A photograph of each surface may be taken to show the texture of the board.This photograph shall show suitable numbering so that the building board may be properly identi?ed.

STATIC BENDING

11.Scope

11.1Static bending tests shall be made both on specimens when conditioned and when soaked.One half of the test specimens shall be prepared with the long dimension parallel and the other half with the long dimension perpendicular to the long dimension of the board in order to evaluate directional properties.

12.Test Specimen

12.1Each test specimen shall be3in.(76mm)in width if the nominal thickness is greater than1?4in.(6mm),and2in. (50mm)in width if the nominal thickness is1?4in.or less.The depth(thickness)shall be the thickness of the material.The length of each specimen shall be2in.(50mm)plus24times the nominal depth(Note4and Note5).The width,length,and thickness of each specimen shall be measured to an accuracy of not less than60.3%.

N OTE4—In cutting specimens to meet the length requirements of2in. (50mm)plus24times the nominal thickness,it is not intended that the length be changed for small variations in thickness.Rather it is the thought that the nominal thickness of the board under test should be used for determining the specimen length.

N OTE5—Long-span specimens are desired for tests in bending so that the effects of de?ections due to shear deformations will be minimized and the values of moduli of elasticity obtained from the bending tests will approximate the true moduli of the materials.

13.Specimens Soaked Before Test

13.1The specimens to be tested in the soaked condition shall be submerged in water at2063°C(6866°F)for24h before the test and shall be tested immediately upon removal from the water.When it is desired to obtain the effect of complete saturation the specimens shall be soaked for such longer period as may be necessary.The time of soaking and the amount of water absorbed shall be reported.

14.Span and Supports

14.1The span for each test shall be24times the nominal thickness(depth)of the specimen(Note6).The supports shall be such that no appreciable crushing of the specimen will occur at these points during the test.The supports either shall be rounded or shall be knife edges provided with rollers and plates under the specimen at these points.When rounded supports, such as those shown in Fig.1,are used,the radius of the rounded portion shall be at least11?2times the thickness of the material being tested.If the material under test deviates from a plane(Note7),laterally adjustable supports5shall be provided. N OTE6—Establishment of a span-depth ratio is required to allow an accurate comparison of test values for materials of different thicknesses.It should be noted that the span is based on the nominal thickness of the material and it is not intended that the spans be changed for small variations in thickness.

N OTE7—The laterally adjustable knife edges may be necessary for the specimens tested in the soaked condition because of warping or twisting that may occur due to soaking.

15.Center Loading

15.1The specimens shall be loaded at the center of span with the load applied to the?nished face at a uniform rate through a loading block rounded as is shown in Fig.1.The bearing blocks shall be at least3in.(76mm)in width and shall have a thickness(parallel to span)equal to twice the radius of curvature of the rounded portion of the loading block.The radius of the rounded portion shall be approximately equal to 11?2times the thickness of the specimen.

16.Speed of Testing

16.1Apply the load continuously throughout the test at a uniform rate of motion of the movable crosshead of the testing 5Details of laterally adjustable supports may be found in Fig.1of Methods D

3501.

machine calculated as follows (Note 8and Note 9):

N 5zL 2/6d

(1)

where:

N =rate of motion of moving head,in./min (mm/min),z =unit rate of ?ber strain,in./in.(mm/mm)of outer ?ber

length per minute (0.005),L =span,in.(mm),and

d =depth (thickness)of specimen,in.(mm).

N OTE 8—The testing machine speed used shall not vary by more than 650%from that speci?ed for a given test.The testing machine speed used shall be recorded on the data sheet.The crossheaded speed shall mean the free-running,or no-load,crosshead speed for testing machines of the mechanical-drive type,and the loaded crosshead speed for testing machines of the hydraulic-loading type.

N OTE 9—The calculated rates of head descent are,therefore,0.12in./min (3mm/min)for specimens 1?4in.(6mm)in thickness,0.24in./min (6mm/min)for specimens 1?2in.(12mm)in thickness,0.36in./min (9mm/min)for specimens 3?4in.(18mm)in thickness and 0.48in./min (12mm/min)for specimens 1in.(25mm)in thickness.

17.Load-De?ection Curves

17.1Obtain load-de?ection curves to maximum load for all bending tests.Obtain the de?ection of the center of the specimen by measuring the de?ection of the bottom of the specimen at the center by means of an indicating dial (Note 10)attached to the base of the testing jig,with the dial plunger in contact with the bottom of the specimen at the center.This arrangement is shown in Fig.1.Note the load and de?ection at ?rst failure and at maximum load.Take readings of de?ection at least to the nearest 0.005in.(0.10mm).Fig.2shows a typical load-de?ection curve.De?ections also may be mea-sured with transducer-type gages and plotted simultaneously against load.

N OTE 10—The range of standard 0.001-in.(0.02-mm)indicating dials is 1in.(25mm).The total de?ection of some thicknesses of boards may

exceed 1in.at failure.When this happens,either a 2-in.(50-mm)total-travel indicating dial or a suitable 2:1reducing lever in conjunction with a 1-in.travel dial should be used so that maximum de?ections can be obtained.

18.Description of Failure

18.1Note the character of the failure.The report shall include the sequence of failure and note whether or not the initial failure was in compression or tension.Photographs

of

FIG.1Static Bending Test

Assembly

Metric Equivalents

in.0.20.40.60.8 1.0mm 510152025lb 481216202428kg

1.8

3.6

5.47.2

9

10.8

12.6

FIG.2Typical Load-De?ection Curve for Static Bending

Test

typical failures will be helpful.

19.Moisture Content and Speci?c Gravity

19.1Weigh the specimen immediately before the test,and after the test cut a moisture1in.(25mm)by the width of specimen from the body of the specimen.Determine the moisture content and speci?c gravity of each specimen in accordance with Sections9,127,and128.

20.Calculation and Report

20.1Calculate the modulus of rupture for each specimen by the following equation,and include the values determined in the report:

R53PL/2bd2(2) 20.2Calculate the stress at proportional limit for each specimen by the following equation,and include the values determined in the report:

Spl53P1L/2bd2(3) 20.3Calculate the stiffness(apparent modulus of elasticity) for each specimen by the following equation,and include the values determined in the report:

E5P1L3/4bd3y1(4) 20.4Calculate the work-to-maximum load for each speci-men by the following equation,and include the values deter-mined in the report:

Wml5A/bdL(5) where:

A=area under load-de?ection curve to maximum load, lbf·in.(N·m),

b=width of specimen,in.(mm),

d=thickness(depth)of specimen,in.(mm),

E=stiffness(apparent modulus of elasticity),psi (kPa),

L=length of span,in.(mm),

P=maximum load,lbf(N),

P1=load at proportional limit,lbf(N),

R=modulus of rupture,psi(kPa),

Spl=stress at proportional limit,psi(kPa),

Wml=work to maximum load,lbf·in./in.3(N·mm/mm3), and

y1=center de?ection at proportional limit load,in.

(mm).

TENSILE STRENGTH PARALLEL TO SURFACE 21.Scope

21.1The test for tensile strength parallel to the surface shall be made on specimens both in the dry and in the soaked condition.Tests shall be made on specimens both with the long dimension parallel and perpendicular to the long dimension of the board to determine whether or not the material has directional properties.

N OTE11—This test may be applied to material1in.(25mm)or less in thickness.When the materials exceed1in.in thickness,crushing at the grips during test is likely to adversely affect the test values obtained.It is recommended that for material greater than1in.in thickness,the material be resawed to1?2in.(12mm)thickness.Test values obtained from resawed specimens may be only approximate,because strengths of material near the surface may vary from the remainder.

22.Test Specimen

22.1Each test specimen shall be prepared as shown in Fig.

3.The reduced section shall be cut to the size shown with a band saw.The thickness and the minimum width of each specimen at the reduced section shall be measured to an accuracy of not less than60.3%.The minimum width of the reduced section shall be determined to at least the nearest0.01 in.(0.25mm).These two dimensions shall be used to deter-mine the net cross-sectional area for determining maximum stress.

23.Specimens Soaked Before Test

23.1Specimens to be tested in the soaked condition shall be prepared in accordance with Section13.

24.Method of Loading

24.1Use self-aligning,self-tightening grips with serrated gripping surfaces at least2in.(50mm)in width and at least2 in.in length to transmit the load from the testing machine to the specimen.Fig.4shows a typical assembly for the tension test of building boards.

25.Speed of Testing

25.1Apply the load continuously throughout the test at a uniform rate of motion of the movable crosshead of the

testing

Metric Equivalents

in.1?4111?411?2223?4310

mm625.43238517076254 FIG.3Detail of Specimen for Tension Test Parallel to

Surface

machine of 0.15in./min (4mm/min)(see Note 8).

26.Test Data and Report

26.1Obtain maximum loads from which calculate the stress.If the failure is within 1?2in.(12mm)of either grip,

disregard the test value.The report shall include maximum loads and the location and description of the failures.27.Moisture Content

27.1Determine the moisture content of each specimen as speci?ed in Sections 9,14and 15.

TENSILE STRENGTH PERPENDICULAR TO

SURFACE 28.Scope

28.1The test for tensile strength perpendicular to the surface shall be made on specimens in the dry condition to determine cohesion of the ?berboard in the direction perpen-dicular to the plane of the board.

N OTE 12—This test is included because of the increased use of ?berboards,hardboards,and particle boards where wood,plywood,or other materials are glued to the board,or where the internal bond strength of the board is an important property.Tests in the soaked condition shall be made if the material is to be used under severe conditions.

29.Test Specimen

29.1The test specimen shall be 2-in.(50-mm)square and the thickness shall be that of the ?nished board.Loading blocks of steel or aluminum alloy 2-in.square and 1in.(25mm)in thickness shall be effectively bonded with a suitable adhesive (Note 13)to the 2-in.square faces of the specimen as shown in Fig.5,which is a detail of the specimen and loading ?xtures.Cross-sectional dimensions of the specimen shall be measured to an accuracy of not less than 60.3%.The maximum distance from the center of the universal joint or self-aligning head to the glued surface of the specimen shall be 3in.(76mm).

N OTE 13—Any suitable adhesive that provides an adequate bond may be used for bonding the specimen to the loading blocks.Epoxy resins are recommended as a satisfactory bonding agent.The pressure required to bond the blocks to the specimen will depend on the density of the

board

FIG.4Assembly for Tension Test Parallel to

Surface

Metric Equivalents

in.1?4

5?16

3?8

7?16

1?2

3?4

11?419?16221?1629?16mm

6

7.5

9

10.5

12.7

1931.739515264.3

FIG.5Detail of Specimen and Loading Fixture for Tension Test Perpendicular to

Surface

and the adhesive used,and should not be so great as to measurably damage the specimen.The resulting bond shall be at least as strong as the cohesive strength of the material perpendicular to the plane of the panel.

30.Procedure

30.1Engage the loading?xtures,such as are shown in Fig. 5,attached to the heads of the testing machine,with the blocks attached to the specimen.Stress the specimen by separation of the heads of the testing machine until failure occurs.The direction of loading shall be as nearly perpendicular to the faces of the specimen as possible,and the center of load shall pass through the center of the specimen.

31.Speed of Testing

31.1Apply the load continuously throughout the test at a uniform rate of motion of the movable crosshead of the testing machine0.08in./in.(cm/cm)of thickness per min.

N OTE14—It is not intended that the testing machine speed shall be varied for small differences in?berboard thickness,but rather that it shall not vary more than650%from that speci?ed above(see Note8). 32.Test Data and Report

32.1Obtain maximum loads from which calculate the stress at failure.Calculate strength values in pounds per square inch (kilopascals),for which the measured dimensions of the specimen shall be used.Include the location of the line of failure in the report.

33.Moisture Content

33.1Determine the moisture content of each specimen on a separate sample prepared from the same material,as speci?ed in Sections127and128.

COMPRESSION STRENGTH PARALLEL TO

SURFACE

34.Scope

34.1The test for compression strength parallel to the surface shall be made on specimens both in the dry and in the soaked condition.Tests shall be made of specimens both with the load applied parallel and perpendicular to the long dimen-sion of the board to determine whether or not the material has directional properties.

34.2Because of the large variation in character of wood-base?ber and particle panel materials and the differences in manufactured thicknesses,one procedure is not applicable for all materials.One of the three procedures detailed as follows shall be used depending on the character and thickness of the board being evaluated:

34.2.1Procedure A(Laminated Specimen),shall be used for materials3?8in.(10mm)or more but less than1in.(25mm) in nominal thickness,particularly when modulus of elasticity and stress at proportional limit are required.In this procedure when materials less than1in.in thickness are evaluated,two or three thicknesses shall be laminated to provide a nominal thickness of at least1in.but no amount more than that amount than necessary.The nominal size of the specimen shall be1by 4in.(25by101mm)(with the4-in.dimension parallel to the applied force)by the thickness as laminated.

34.2.2Procedure B(Lateral Support),shall be used for materials less than3?8in.in thickness,particularly when modulus of elasticity and stress at proportional limit are required.Specimens shall be1by4in.by the thickness as manufactured and evaluations made in a suitable lateral sup-port device.The4-in.long dimensions shall be parallel to the applied force.

34.2.3Procedure C(Short Column),shall be used when maximum crushing strength only is required or where the thickness of the board material is1in.or more and either maximum crushing strength modulus of elasticity,and stress at proportional limit or only maximum crushing strength is required.When the material being evaluated is1in.or less in thickness,the width of the specimen shall be1in.,the thickness shall be as manufactured,and the length(height as tested)shall be four times the thickness.When the material being evaluated is more than1in.in thickness,the width shall be equal to the nominal thickness and the length(height as loaded)shall be four times the nominal thickness.

35.Test Specimen

35.1The test specimens shall be carefully sawed with surfaces smooth and planes at right angles to the faces of the boards as manufactured.For the laminated specimens(Proce-dure A),pieces of board at least1in.(25mm)larger in length and width than the?nished size of specimen shall be laminated using thin spreads of epoxy resin or other adhesive that does not contain water or other swelling agent(Note15).Pressures shall not exceed50psi(343.2kPa).Specimens shall be sawed from the laminated pieces after at least8h of curing of the resin at room temperature.The width and thickness shall be measured to at least the nearest0.001in.(0.025mm).These two dimensions shall be used to calculate net cross-sectional area for modulus of elasticity,and stress at proportional limit and maximum load.

N OTE15—An adhesive that contains water or other swelling agent might produce initial stresses adjacent to the glue lines.

36.Specimens Soaked Before Test

36.1Specimens to be tested in the soaked condition shall be prepared in accordance with Section13.

37.Procedure

37.1Load the specimens through a spherical loading block, preferably of the suspended self-aligning type.Center them carefully in the testing machine in a vertical plane as shown in Fig.6(unsupported4-in.(101-mm specimen))and Fig.7 (laterally supported pack device).6Apply loading at a uniform rate of head travel of the testing machine of0.005in.(0.12 mm)/in.of length/min.

N OTE16—Speed of test therefore for the4-in.specimen of Test Methods A and B shall be0.020in./min(see Note8for permitted variation in testing speed).

38.Load-Deformation Curves

38.1When required,obtain load-deformation curves for the

6The lateral support device is detailed in Fig.2of Methods D

3501.

full duration of each test.Fig.6shows a Lamb’s Roller Compressometer on an unsupported specimen.Fig.7shows a Marten’s Mirror Compressometer on a laterally supported https://www.doczj.com/doc/cb11596043.html,e these or equally accurate instruments for measuring deformation.Choose increments in loading so that not less than 12and preferably at least 15readings are obtained before proportional limit.Read deformation to the nearest 0.0001in.(0.002mm).Attach compressometers over the central portion of the length;points of attachment (gage points)shall be at least 1in.(25mm)from the ends of specimens.39.Moisture Content and Speci?c Gravity

39.1Use the entire compression parallel to surface speci-men for moisture content determination except when the capacity of the drying oven is too small for convenient drying of the number of specimens being evaluated,when it will be permissible to dry short lengths.Weigh the specimen immedi-ately before test and determine the moisture content and speci?c gravity for each specimen in accordance with Section 9.

40.Calculation and Report

40.1The report shall indicate which procedure (laminated,laterally supported,or short column)was used.Calculate the

values of modulus of elasticity,stress at proportional limit,and maximum crushing strength by using the measured cross-sectional dimensions of each specimen.Describe the type of failure.

LATERAL NAIL RESISTANCE TEST

41.Scope

41.1Nail-holding tests shall be made to measure the resis-tance of a nail to lateral movement through a board.One half of the specimens shall be selected and positioned in test so that the movement of the nail will be perpendicular to the long dimension of the board for evaluation of directional properties.When general information is desired the sixpenny common nail or its equivalent should be used.For special applications,however,this procedure is adaptable to other sizes and types of fasteners.

N OTE 17—If this test is performed on some boards,the nail may bend and pull out of the stirrup.If this happens,the maximum load will be an apparent and not the true resistance of the board,and will only indicate that the resistance is some ?gure higher than the apparent value.When this happens it shall be noted.

N OTE 18—Values obtained from this test are dependent on the thickness of the specimen.Values,however,are not directly proportional to the thickness.For this reason values obtained from tests of different boards can only be compared exactly if the thicknesses are equal.

42.Test Specimen

42.1Each specimen shall be 3in.(76mm)in width and of convenient length,and shall have a nail 0.113in.(2.80mm)in diameter (or as near thereto as possible)(Note 19)driven at right angles to the face of the board so that about an equal length of nail projects from each face.The nail shall be centered on the width and located 1?4,3?8,1?2,or 3?4in.(6,9,12,or 18mm)(Note 20)from one end.Tests shall be made for all three edge distances for each material tested.The thickness of each specimen shall be measured to an accuracy of not less than 60.3%.

N OTE 19—A sixpenny common wire nail meets this requirement.In certain instances it may be more desirable to use a pointed steel pin of known hardness than the nail.The type of nail or pin used shall be described in the report.

N OTE 20—The edge distance is the distance from the center of the nail or other fastener to the edge of the board.

43.Specimens Soaked Before Test

43.1Specimens to be tested in the soaked condition shall be prepared in accordance with Section 13,and the nails shall be driven before the specimens are soaked.

44.Method of Loading

44.1Clamp the end of the specimen opposite to the end with the nail in a position parallel to the movement of the testing machine.Grip such as are suitable for tension tests parallel to the plane of the board are suitable.Engage the nail by the stirrup,and connect in turn to one platen of the testing machine by a rod.A typical test assembly for measuring the resistance of a nail in the lateral direction is shown in Fig.8.The stirrup and connections are detailed in Fig.9.For other types of fasteners,such as staples,modi?cation of the stirrup may be

necessary.

FIG.6Assembly for Compression Parallel to Surface Test of

Unsupported

Specimen

FIG.7Assembly for Compression Parallel to Surface Test of a

Laterally Supported

Specimen

45.Speed of Testing

45.1Load the specimen continuously throughout the test by separation of the heads of the testing machine at a uniform rate of crosshead speed of 0.25in./min (6mm/min)(see Note 8).46.Test Data and Report

46.1The load required to move the nail to the edge of the specimen shall be the measure of the lateral resistance.The maximum load and the nature of failure shall be included in the report.

NAIL WITHDRAWAL TEST

47.Scope

47.1Nail-holding tests shall be made on nails driven through the specimen from face to face to measure the resistance to withdrawal in a plane normal to the face.When general information is desired the sixpenny common nail or its equivalent should be used.For special applications,however,this procedure is adaptable to other sizes and types of fasteners.48.Test Specimen

48.1The test specimen shall be of convenient size (at least 3in.(76mm)in width and 6in.(152mm)in length).Nails 0.113in.(2.80mm)in diameter shall be driven through the board at right angles to the face,and at least 1?2in.(12mm)of the shank portion shall project above the surface of the material.The thickness of each specimen shall be measured to an accuracy of not less than 60.3%.

N OTE 21—A sixpenny common wire nail meets this requirement.In certain instances it may be more desirable to use a pointed steel pin of known hardness than the nail.A head or other suitable end shall then be provided to engage the load-applying ?xture and the nail or pin used shall be described in the report.

N OTE 22—Where the use of a particular nail or fastener requires less than 1?2in.of shank projecting above the surface,then only sufficient length shall be left to permit engagement in the testing assembly.

49.Specimens Tested in the Dry Condition

49.1When the tests are made in the dry state,the withdraw-als shall be made immediately after the nails have been driven.50.Specimens Soaked Before Test

50.1Specimens to be tested in the soaked conditions shall be prepared in accordance with Section 13,and the nails shall be driven before the specimens are soaked.

51.Method of Loading

51.1The assembly for the direct-withdrawal test is shown in Fig.10.Attach the specimen-holding ?xture to the lower platen of the testing machine.Insert the specimen in the ?xture with the heads of the nails up,as shown.Engage the heads of the nails by the load-applying ?xture equipped with a slot for easy attachment.This loading ?xture shall be attached to the upper platen of the testing machine.Loads shall be applied by separation of the platens of the testing machine.The ?tting is detailed in Fig.11.For other types of fasteners,such as staples,modi?cation of the loading ?xture may be necessary.52.Speed of Testing

52.1Apply the load to the specimen throughout the test by a uniform motion of the movable head of the testing machine at a rate of 0.06in./min (1.5mm/min)(see Note 8).53.Test Data and Report

53.1The maximum load required to withdraw the nail shall be the measure of resistance of the material to direct nail withdrawal,and shall be included in the report.

NAIL-HEAD PULL-THROUGH TEST

54.Scope

54.1Nail-head pull-through tests shall be made to measure the resistance of a panel to having the head of a nail or other fastener pulled through the board.This test is to simulate the condition encountered with forces that tend to pull paneling or sheathing from a wall.

55.Test Specimen

55.1The test specimen shall be of convenient size (at least 3in.(76mm)in width by 6in.(152mm)in length).Common wire nails 0.113in.(2.80mm)in diameter shall be driven through the board at right angles to the face with the nail head ?ush with the surface of the board (Note 23and Note 24).The thickness of each specimen shall be measured to an accuracy of not less than 60.3%.

N OTE 23—A sixpenny common wire nail meets this requirement.N OTE 24—For interior applications,the resistance to pull-through of a ?nishing nail may be preferred.For other applications,some

special

FIG.8Test Assembly for Measuring the Resistance of Nails to

Lateral

Movement

fastener like a staple or roo?ng nail may be desired instead of a common nail.If for any reason a different fastener than the common nail is used,the report of the test shall describe the fastener actually used.

56.Specimens Tested in the Dry Conditions

56.1When the tests are made in the dry state,the pullth-rough shall be made immediately after the nails have been driven.

57.Specimens Soaked Before Test

57.1Specimens to be tested in the soaked condition shall be prepared in accordance with Section 13,and the nails shall be driven before the specimens are soaked.

58.Method of Loading

58.1Modify the assembly for the direct withdrawal test

detailed in Fig.11by replacing the top pair of angles in the specimen-holding ?xture with a 6-in.(152-mm)length of 6by 21?4-in.(152by 57-mm)American standard channel.The web of the channel shall have a 3-in.(76-mm)diameter opening centered in the web.The edge of this opening provides the support to the specimen during test.Center the specimen-holding ?xture and attach it to the lower platen of the testing machine.Insert the specimen in the holding ?xture with the point of the nail up.Grip the pointed end of the nail with a tension grip or “Jacob’s-type drill chuck”which is attached to the upper platen of the testing machine with a universal joint or toggle linkage,to provide for automatic aligning.Apply loads by separation of the platens of the testing machine.For other types of fasteners than nails,it may be necessary to modify the chuck or tension-grip type of loading

?xture.

Metric Equivalents

in.1?16

1?8

3?163?8

1?25?83?47?8111?811?421?4mm

1.5

3

4.5

9

12.7

15

19

21

25.4283257

FIG.9Detail of Stirrups and Connections for Measuring the Resistance of Nails to Lateral

Movement

FIG.10Test Assembly for Measuring the Resistance of Nails to

Direct

Withdrawal

N OTE 1—1in.=25.4mm.

FIG.11Details of Testing Equipment for Measuring the

Resistance of Nails to Direct

Withdrawal

59.Speed of Testing

59.1Apply the load to the specimen throughout the test by

a uniform motion of the movable head of the testing machine at a rate of0.06in./min(1.5mm/min)(see Note8).

60.Test Data and Report

60.1The maximum load required to pull the head of the nail or other fastener through the board shall be the measure of resistance of the material to nail-head pull-through,and shall be included in the report.The report shall describe the type of fastener used and the failure.

DIRECT SCREW WITHDRAWAL TEST

61.Scope

61.1Screw-holding tests shall be made on screws threaded into the board to measure the resistance to withdrawal in a plane normal to the face.For numerous applications,the withdrawal resistance of screws from the edge of the board is desired.When that value is required the screw withdrawal resistance in the plane parallel to the face shall be determined. When general information is desired for comparing the screw withdrawal resistance of a board with another board or material,the No.10,1-in.(25-mm)Type AB sheet metal screw (Note25)shall be used.For special applications,however,this procedure is adaptable to other sizes and types of screws. 62.Test Specimen

62.1Withdrawal Perpendicular to the Plane of the Board—The test specimen shall be at least3in.(76mm)in width by 4in.(102mm)in length.The thickness of the specimen shall be at least1in.(25mm)unless other considerations make it desirable to test with the thickness as manufactured because local bending of the board at withdrawal may affect test results. If necessary,glue up two or more thicknesses of the board to arrive at the1-in.minimum thickness.One-inch,No.10Type AB sheet metal screws(Note25)shall be threaded into the specimen2?3in.(17mm).Lead holes shall be predrilled using

a drill0.125in.(3.2mm)in diameter(Note27).

62.2Withdrawal from the Edge of the Board—The test specimen shall be3in.(76mm)in width by at least6in.(152 mm)in length and the thickness of the board as manufactured (Note26).One half of the test specimens shall be prepared with the long dimension parallel and the other half with the long dimension perpendicular to the long dimension of the board in order to evaluate directional properties.A1-in.,No.10 Type AB sheet metal screw(Note25)shall be threaded into the edge of the board at midthickness2?3in.(17mm).Lead holes shall be predrilled using a drill0.125in.(3.2mm)in diameter (Note27).

N OTE25—Number10Type AB screws should have a root diameter 0.13860.003in.(3.5160.1mm)and a pitch of16threads per inch. N OTE26—In some applications where several thicknesses of hardboard or the thinner particle board are laminated together,it may be desirable to obtain the edge withdrawal resistance of a laminated board.When this is done,the specimen shall be laminated from an odd number of thicknesses and the screws shall be located at the midthickness of the center laminate. N OTE27—It is recognized that some other lead hole diameter may give higher withdrawal resistance values for some densities and kinds of board. Departures from this size of lead hole are permitted,but diameter used shall be reported.63.Specimens Tested in the Dry Condition

63.1When the tests are made in the dry state,the withdraw-als shall be made immediately after the screws have been embedded.

64.Specimens Soaked Before Test

64.1Specimens to be tested in the soaked condition shall be prepared in accordance with Section13,and the screws shall be embedded before the specimens are soaked.

65.Method of Loading

65.1The assembly for the direct screw withdrawal is the same as shown for direct nail withdrawal in Fig.10.Attach the specimen-holding?xture to the lower platen of the test machine.Insert the specimen in the?xture with the heads of the screws up as shown.Engage the heads of the screws by the load-applying?xture equipped with a slot for easy attachment. Attach this loading?xture to the upper platen of the testing machine.Apply loads by separation of the platens of the testing machine.

66.Speed of Testing

66.1Apply the load to the specimen throughout the test by

a uniform motion of the movable head of the testing machine at a rate of0.6in./min(15mm/min)(see Note8).

67.Report

67.1The report shall include the following:

67.1.1Diameter of lead hole actually used,indicating both type and size of screw,

67.1.2Any departures for other size of fastener,

67.1.3Type of withdrawal,differentiated as surface(with-drawal perpendicular to the plane of the board)or edge (withdrawal parallel to the plane of the board)resistance, 67.1.4Thickness of the board as actually tested,and 67.1.5If the screw is broken rather than withdrawn,it shall be noted and the test value shall not be included in those values presented in the reports as values of withdrawal.

HARDNESS TEST

68.Scope

68.1The modi?ed Janka ball test shall be used for deter-mining hardness.

69.Test Specimen

69.1Each specimen shall be nominally3in.(75mm)in width and6in.(150mm)in length and at least1in.(25mm) thick.Because most boards are manufactured in thicknesses of less than1in.(25mm),the specimen for test shall be made by bonding together several layers of the panel to make the required thickness.A rubber cement or other suitable?exible adhesive shall be used.The?nished specimen shall be trimmed after bonding so that edges are smooth.The dimensions of the specimens as tested shall be measured to an accuracy of not less than60.3%.

70.Procedure

70.1Use of modi?ed ball test with a“ball”0.444in.(11.28 mm)in diameter(100mm2projected area)for

determining

hardness.Record as the measure of hardness the load at which the “ball”has penetrated to one half its diameter,as determined by an electric circuit indicator or by the tightening of the collar against the specimen.The test assembly with a tool of the tightening collar type is shown in Fig.12.

71.Number of Penetrations

71.1Make two penetrations on each of the two ?at faces of the board.Where one face is different than the other,as for example the smooth face and wire-textured back of most hardboards,report the data obtained from the two faces separately.The locations of the points of penetration shall be at least 1in.(25mm)from the edges and ends of the specimen and far enough apart so that one penetration will not affect another one.

72.Speed of Testing

72.1Apply the load continuously throughout the test at a uniform rate of motion of the movable crosshead of the testing machine of 0.25in./min (6mm/min)(see Note 8).

73.Test Data and Report

73.1The maximum load required to embed the “ball”to one half its diameter shall be the measure of hardness,and shall be included in the report.

HARDNESS MODULUS TEST

74.Scope

74.1The hardness modulus method of determining “equiva-lent Janka ball hardness”may be used for determining hardness of building ?berboards and particle boards.

75.Signi?cance and Use

75.1The hardness modulus (in pounds per inch of penetra-

tion)divided by 5.4gives the equivalent Janka ball hardness in pounds.7The thinness of most wood-base panel materials precludes the use of the regular Janka ball procedure (see Methods D 143)unless several thicknesses are laminated together to provide a thickness of about 1in.(25mm)or more.75.2This procedure is applicable for materials greater in thickness than 1?8in.(3mm).For thicknesses 1?8in.or less,stacks of material may be used,but extreme care must be used to select the proper slope for hardness modulus.

76.Test Specimen

76.1Each specimen shall be nominally 3in.(75mm)in width and 6in.(150mm)in length by the thickness of the material.When materials are 1?4in.(6mm)or less in thickness,an extra specimen shall be prepared as a backing material during the test.The ?nished specimen shall be sawed square with smooth edges.The dimensions of the specimens as tested shall be measured to an accuracy of not less than 60.3%.77.Procedure

77.1The rate of penetration of the modi?ed Janka ball,0.444in.(11.3mm)in diameter (100mm 2projected area),shall be used for determining hardness modulus.Suitable modi?cations of the Janka ball hardness apparatus to measure penetration are shown in Fig.13and Fig.14.Fig.13shows the modi?cation manual measurements of penetration and Fig.14shows a cone unit with microformer for autographic recording.Fig.15shows the kind of load-penetration data obtained from tests.Each test shall be continued until the penetration is about 0.1in.(2.5mm).The slope of the straight-line portion of the load penetration curve in pounds per inch shall be the hardness modulus.The equivalent Janka ball hardness value in pounds is obtained dividing this hardness modulus by the factor 5.4.78.Number of Penetrations

78.1At least two penetrations shall be made on each of the two ?at faces of each specimen.Where one face is different from the other as,for example,the smooth face and wire-textured back of most hardboards,the data obtained from the two faces shall be reported separately.The locations of the points of penetration shall be at least 1in.(25mm)from the edges and ends of specimens and far enough apart so that one penetration will not affect another one.

79.Speeding of Testing

79.1The load shall be applied continuously throughout the test at a uniform rate of motion of the movable crosshead of the testing machine of 0.05in./min (1.3mm/min)(see 1.3).80.Test Data and Report

80.1The hardness modulus as determined from the load-penetration curve and the calculated equivalent Janka ball hardness value shall be included in the report.When moisture

7

For further information on this relationship consult “Hardness Modulus as an Alternate Measure of Hardness to the Janka Ball for Wood and Wood-Base Materials,”by W.C.Lewis,U.S.Forest Service,research note FPL-0189,March 1968.Available from Forest Products Laboratory,One Gifford Pinchot Dr.,Madison,WI

53705-2398.

FIG.12Janka Ball Test Apparatus for Hardness of

Fiberboards

content or speci?c gravity,or both,are required,this shall be determined as speci?ed in Sections 127and 128and included in the report.

SHEAR STRENGTH IN THE PLANE OF THE

BOARD 81.Scope

81.1Shear strength tests shall be made on specimens prepared by laminating each specimen so that the plane of the shear failure will be in the board proper and not in the glue lines.This test,except for the method of preparing the specimen,follows the procedure described in Section 90to 94of Methods D 143.

82.Test Specimen

82.1The shear-parallel-to-plane of board tests shall be

made on 2by 2by 21?2-in.(50by 50by 63-mm)specimens notched as illustrated in Fig.16.It is the intent in this test to have the plane of shear parallel to the surfaces of the board and to have the failure approximately midway between the two surfaces of the board.The specimen shall be glued up by laminating sufficient thicknesses (Note 28)of the board to-gether to produce the desired 2-in.(50-mm)thickness of specimen as shown in Fig.16.The actual area of the shear surface shall be measured.

N OTE 28—When the shear strength of a thin board like hardboard is desired,it will be permissible to use a thicker material such as plywood for outer laminations to reduce the total amount of gluing.When that procedure is used,at least the center lamination and preferably the three center laminations shall be of the board under

test.

FIG.13Janka-Ball Hardness Tool Equipped with a Micrometer Dial for Measuring

Penetration

83.Procedure

83.1Use a shear tool similar to that illustrated in Fig.18of Methods D 143,providing a 1?8-in.(3-mm)offset between the inner edge of the supporting surface and the plane,along which failure occurs.Apply the load to,and support the specimen on,the ends of the specimens as indicated by the large arrow in Fig.16.Take care in placing the specimens in the shear tool to see that the crossbar is adjusted so that the edges of the specimen are vertical and the end rests evenly on the support over the contact area.Observe the maximum load only.84.Speed of Testing

84.1Apply the load continuously throughout the test at a uniform rate of motion of the movable crosshead of the testing machine of 0.024in./min (0.61mm/min)(see Note 8).

85.Test Failures

85.1Record the character and type of failure.In all cases where the failure at the base of the specimen extends back onto the supporting surface,the test shall be culled.

86.Moisture Content

86.1Use the portion of the specimen that is sheared off as a moisture specimen.

GLUE-LINE SHEAR TEST (BLOCK TYPE)87.Scope

87.1The block-type glue-line shear test shall be used to evaluate glued board constructions such as are obtained when thicknesses are laminated together to provide a greater thick-ness than when manufactured.When desired,the

specimens

FIG.14Janka-Ball Hardness Tool Adapted with Cone and Microformer Unit for Direct Autographic Recording of Load-Penetration

Data

may be modi?ed to evaluate glue lines between the test material and solid wood or veneer by laminating the specimen so that the glue line to be evaluated is so oriented in the specimen that it coincides with the plane of shear in the specimen.This test procedure is adopted from Test Method D 905,except for the rate of loading (see 89.1).

88.Test Specimen

88.1The test specimen shall be 2in.(50mm)in width and 2in.in height,and shall be fabricated as shown in Fig.17.The specimen shall be from 1to 2in.(25to 50mm)thick,as necessary,depending on the thickness of the board (Note 29).Specimens shall be sawed from panels glued up in sizes of at least 6-in.(152-mm)square.Care shall be taken in preparing test specimens to make the loaded surfaces smooth and parallel

to each other and perpendicular to the glue line in the shear plane.Care shall be exercised in reducing the lengths of the laminations to 13?4in.(44mm)to ensure that the saw cuts extend to,but not beyond the glue line.The width and height of the specimen at the glue line shall be measured to at least the nearest 0.01in.(0.25mm).These measurements shall deter-mine the shear area.

N OTE 29—When the glue-line shear strength of a thin board like hardboard is desired,it will be permissible to use a thicker material such as plywood for outer laminations to reduce the total amount of gluing.The material on either side of the glue line in the plane of shear shall be the board under test unless the test involves a glue line of board and another

material.

FIG.15Typical Load-Indentation Lines Obtained with Autographic Equipment for Wood and Wood-Base Panel Materials.Values Shown

on Triangles Were Ones Used to Compute the Hardness Modulus

Values

Metric Equivalents

in.1?2

3?4

11?4221?2mm

12.7

1931.75163.5

FIG.16Shear Parallel to Surface Test

Specimen

Metric Equivalents

in.1?4

113?42mm

6

25.44451

FIG.17Block-Type Glue-Line Shear Test

Specimen

89.Loading Procedure

89.1Apply the load through a self-aligning seat to ensure uniform lateral distribution of load.Apply the load with a continuous motion of the movable head of the testing machine at 0.024in.(0.6mm)/https://www.doczj.com/doc/cb11596043.html,e the loading tool required for the shear in the plane of the board test,adjusted so that failure will occur along or adjacent to the glue line (no offset),to load the specimen.The shear tool is shown in detail in Fig.1of Test Method D 905.

90.Test Failures

90.1Report the shear stress at failure,based on the maxi-mum load,the overlap area between the two laminations,and the percentage of ?ber failure,for each specimen.

FALLING BALL IMPACT TEST

91.Scope

91.1The falling ball impact test shall be used to measure the impact resistance of boards from the kind of damage that occurs in service when struck by moving objects.In this test a 2-in.(50-mm)diameter steel ball is dropped on a supported panel of board from increasing heights,each drop being made at the same point,the center,in the panel,until the panel fails.The height of drop in inches that produces a visible failure on the opposite face of the one receiving the impact is recorded as the index of resistance to impact.

92.Apparatus

92.1A suitable assembly for making the falling ball impact test is shown in Fig.18.Two frames of 11?2-in.(38-mm)thick plywood,9by 10-in.(228by 254-mm)outside dimension with a 6-in.(152-mm)central square shall be provided with eight

3?8

-in.(9-mm)carriage bolts for clamping the specimen be-tween the frames.The eight bolts shall be spaced equidistant on and 85?8-in.(218-mm)diameter circle.A 2-in.(50-mm)diam-eter steel ball (weighing 1.18lb,536g)and a suitable means of holding and releasing it from predetermined heights shall be provided.During the test the frame and specimen shall be supported solidly on a suitable base.

93.Test Specimen

93.1The impact test specimens shall be 9by 10in.(228by 254mm)by the thickness of the material.No facing material other than that which is a regular part of the board shall be applied to the board prior to test.

94.Procedure

94.1Before the test,clamp the specimen securely between the frames.Drop the steel ball with an initial drop of 1in.(25mm)so that it strikes approximately at the center of the specimen.Make repeated drops from increasing heights until a visible fracture is produced on the top surface and on the bottom surface of the specimen.Increments of drop shall be 1in.(25mm),measuring the distance from the bottom of the ball to the top surface of the specimen.Record the heights of drop that produce the visible fractures on the two surfaces.Catch the ball after each drop so that there will be only one impact for each drop.

95.Report

95.1The report shall include the following:95.1.1Description of the failure,

95.1.2Heights of drop that produced failures on each face,and

95.1.3The measured thickness of each test specimen.

ABRASION RESISTANCE BY THE U.S.NA VY

WEAR TESTER 96.Scope

96.1Abrasion resistance tests shall be made on the board to determine the wear under simulated conditions of uniform abrasion.

N OTE 30—Other test methods have been used to measure abrasion resistance of other materials.The test method delineated here has been used extensively for measuring the resistance of wood and other wood-base materials like plywood to surface abrasion,so values are available for comparing the resistance of wood-base ?ber and particle panel materials with the materials most commonly used alternately to them.8

97.Test Specimen

97.1The area of the test specimen to be abraded shall be 2by 3in.(50by 76mm),and the specimen shall be fabricated from a piece of the board 2by 4in.(50by 101mm)by the thickness of the material (Note 31)as shown in Fig.19.The specimens shall be conditioned before test (see Section 6)and the test made in the same conditioned atmosphere.The actual dimensions of the abrading area of the specimen shall be

8

U.S.Forest Products Laboratory Report R1732,“The Abrasion Resistance of Wood as Determined with the U.S.Navy Wear Test

Machine.”

FIG.18Test Assembly for Falling Ball Impact

Test

measured to the nearest 0.01in.(0.2mm).The thickness of the test specimen shall be measured to at least the nearest 0.001in.(0.02mm)near each corner and the center.

N OTE 31—When the board tested is less than 1?2in.(12mm)thick,either sufficient thicknesses shall be laminated together to provide the 1?2-in.thickness or the specimen shall be backed by a thickness of wood or plywood sufficient to provide the 1?2-in.total thickness of specimen required.

98.Procedure

98.1Conduct the test on the Navy-type abrasion machine 9as shown in Fig.20,using as the abrading medium new No.80-grit aluminum oxide,or equivalent.Apply the grit continu-ously (Note 32)to the 14-in.(355-mm)diameter steel disk,which serves as a platform supporting the specimen and rotates at the rate of 231?2r/min.Rotate the specimen in the same direction as the steel disk at the rate of 321?2r/min.Superim-

pose a load of 10lb (4.5kg)on the test specimen.The machine is designed so that twice each revolution the specimen is raised 1?16in.(1.6mm)above the steel disk and immediately lowered.Determine the decrease in the thickness of the specimen at the end of each 100revolutions of the steel disk by measuring the thickness of the specimen to the nearest 0.001in.(0.02mm)near each corner and at the center,after brushing to remove any dust or abrading material adhering to the surface of the specimen.The mean of the ?ve recordings shall be taken as the loss in thickness.Repeat this procedure until the specimen has 500revolutions of wear or as required (Note 33).

N OTE 32—The Navy wear tester is designed so that there is an excess of grit on the abrading disk at all times.During all parts of the abrading action,except when the specimen is in the raised position,the specimen is pushing a small amount of grit ahead of it.

N OTE 33—When values of accumulated wear are plotted as ordinates against revolutions,the slope of the curve is a straight line for wear through uniform materials.When the rate of wear per 100revolutions of the abrading disk is not uniform after the ?rst 200revolutions,it is probably due to a change in abrasion resistance with depth from the original surface of the material being tested.

99.Report

99.1The report shall include the following:

99.1.1Loss in thickness in inches per 100revolutions of wear if uniform,and

99.1.2If the amount of wear changes with depth from the original,surface values for each 100revolutions.

WATER ABSORPTION AND THICKNESS

SWELLING 100.Scope

100.1A test shall be made to determine the water-absorption characteristics of building boards.For Method A (see Section 104)the water absorption and thickness swelling are expressed as a percent for the specimen after a 2plus 22–h submersion.For Method B (see Section 105)the water absorption and thickness swelling are expressed as a percent for the specimen after a single continuous submersion time of 24–h.Method A,with its initial 2–h submersion period,provides information on the short term and longer term (2plus 22–h)water absorption and thickness swelling performance.Because Method A calls for a short removal period after 2h,the values from Method A and Method B are not necessarily compatible.

101.Test Specimen

101.1The test specimen shall be 12by 12in.(305by 305mm)in size,or 6by 6in.(152by 152mm)in size with all four edges smoothly and squarely trimmed.

102.Conditioning Prior to Test

102.1The test specimen shall be conditioned as nearly as deemed practical to constant weight and moisture content in a conditioning chamber maintained at a relative humidity of 6561%and a temperature of 6866°F (2063°C)(Note 34).The moisture content after conditioning shall be reported.

N OTE 34—Conditioning prior to testing is not a common practice for quality control testing and some other circumstances.If the specimen is

9

The Navy-type wear tester may be constructed from drawings obtainable from the U.S.Navy or the Forest Products Laboratory.It is manufactured commercially by the Tinius Olsen Testing Machine Co.,Willow Grove,

PA.

Metric Equivalents

in.3?165?161?2234mm

4.5

7.5

12.7

51

76

101.6

FIG.19Test Specimen for Abrasion Resistance

Test

FIG.20Navy-Type Wear Machine for Abrasion Resistance

Test

not conditioned to the de?ned parameters in Section102,the deviation from the conditioning requirement shall be reported.

103.Weight,Thickness,and Volume of Test Specimen 103.1After conditioning,weigh the specimen to an accu-racy of not less than60.2%and measure the width,length, and thickness to an accuracy of not less than60.3%.Compute the volume of the specimen from these measurements.Mea-sure the thickness to an accuracy of60.3%at four points midway along each side1in.(25mm)in from the edge of the specimen and average for the thickness swelling determination (Note35).

N OTE35—Where a common practice or special consideration requires edge thickness determinations at the edge or another distance from the edge,the edge distance used shall be reported.For textured surfaces,the surface area of the measuring device shall be of sufficient diameter as not to penetrate localized indentations of the surface texture.

METHOD A2PLUS22–h SUBMERSION PERIOD

104.2Plus22–h Submersion in Water

104.1Submerge the specimen horizontally under1in.(25 mm)of distilled water maintained at a temperature of6862°F (2061°C)(Note36).Fresh water shall be used for each test. As an alternative to the above method of submersion,speci-mens may be submerged vertically(Note37).After a2-h submersion,suspend the specimen to drain for1062min,at the end of which time remove the excess surface water and immediately weigh the specimen and determine the thickness according to Section103.Submerge the specimen for an additional period of22–h and repeat the above weighing and measuring procedure.

N OTE36—When tap water has been proven sufficiently pure so that results of test are not affected,it may be used as an alternative to distilled water.

N OTE37—The amounts of water absorbed for tests of this duration are not the same for the two methods of submersion.Specimens suspended vertically will absorb considerably more water than those suspended horizontally.Therefore,values obtained from the horizontal and vertical methods are not comparable.

METHOD B SINGLE CONTINUOUS24–h

SUBMERSION PERIOD

105.Single Continuous24–h Submersion in Water 105.1The procedure for determining water absorption after a24–h submersion shall be the same as that provided in Sections100through104and Sections106through107, except that only two sets of measurements are required,initial and after the24–h submersion period.

106.Drying After Submersion

106.1After submersion dry the specimen in an oven at217 64°F(10362°C)as outlined in Sections120and121. 107.Calculation and Report

107.1Calculate the moisture content(based on oven-dry weight)from the weights after conditioning and after the2plus 22–h or single continuous24–h submersion period.Report which submersion period,Method A or Method B,was followed.Calculate the amount of water absorbed from the increase in weight of the specimen during the submersion,and express the water absorption both as the percentage by volume and by weight based on the volume and the weight,respec-tively,after conditioning.Assume the speci?c gravity of the water to be 1.00for this purpose.Express the thickness swelling as a percentage of the original thickness.When any other size of specimen than the12-in.(305-mm)square one is used,the report shall include the size used.In addition,give the method of submersion if other than horizontal.

LINEAR V ARIATION WITH CHANGE IN MOISTURE

CONTENT

108.Scope

108.1Tests of linear variation with changes in moisture content shall be made to measure the dimensional stability of a board with change in moisture content.

109.Test Specimen

109.1The test specimens,when possible shall be3in.(76 mm)in width and at least12in.(305mm)in length.Two specimens shall be provided,one cut parallel with the long dimension of each board and one from the same board cut at right angles to the long dimension.When a board does not permit obtaining a12-in.(305-mm)specimen,the maximum length possible shall be used,but it shall be at least6in.(152 mm).

110.Procedure

110.1Follow the following or any equally or more accurate method for measuring specimens:Condition to practical equi-librium(Note38)specimens carefully sawed square and smooth at a relative humidity of5062%and a temperature of2063°C(6866°F).Measure the length of each specimen to the nearest0.001in.(0.02mm)in a comparator like or similar to the one shown in Fig.21and Fig.22using a standard bar of the same nominal length as the specimen for reference. For each measurement orient the specimen in the same way in the comparator,for example,numbered surface up with num-bers reading from the side toward the operator.Then condition the specimens to practical equilibrium(Note39and Note40) at a relative humidity of9065%and a temperature of206 3°C(6866°F),place in the comparator oriented as before, and measure the length again to the nearest0.001in.(0.02

mm).

FIG.21Dial Gage Comparator for Determining Linear Variation

with Change in Moisture

Content

N OTE 38—Practical equilibrium is de?ned as the state of time-change in weight where for practical purposes the specimen is neither gaining nor losing moisture content more than 0.05weight percent in a 24-h period.It is helpful in determining the end point in conditioning to plot weight change against time.When the curve becomes asymptotic to a horizontal line,practical equilibrium is indicated.

N OTE 39—Where values of linear change with change in moisture content associated with exposure to a greater humidity change are desired,equilibrium at a relative humidity of 3061%may be used for the lower humidity condition rather than the 50%speci?ed in this section.The report shall state the actual humidity conditions used.When the change between 30and 90%relative humidity is desired,it is suggested the specimens be prepared in pairs,conditioned at 50%relative humidity,and then one specimen of each pair be conditioned at 90%relative humidity and the other one at 30%relative humidity.

N OTE 40—Certain wood products experience difficulty reaching an equilibrium moisture content when exposed to 90%relative humidity,making the standard 50to 90%relative humidity test method unreliable for those products.As an alternative to the standard 90%upper relative humidity level,equilibrium at 8063%may be used.The coefficient of variability for linear variation tested with an 80%upper relative humidity should be less than that of the 90%relative humidity test because of the smaller allowable range in endpoint relative humidity and the possible differences in hygroexpansivity of a given material between 80and 90%relative humidity.

111.Calculation and Report

111.1Report the linear variation with change in moisture content as the percentage change in length based on the length at 50%relative humidity.Report the conditions used.When change in length from 30to 90%relative humidity is desired,this may be estimated with sufficient accuracy by adding the changes in length between 50and 90%and 50and 30%relative humidity.

ACCELERATED AGING

112.Scope and Signi?cance

112.1The accelerated aging test shall be used to obtain a measure of the inherent ability of a material to withstand severe exposure conditions.The cycling exposure to which the material shall be subjected is a simulated condition developed to determine relatively how a material will stand up under aging conditions.All of the tests listed below may not be required for any speci?c investigation or speci?cation.When a property is required,the test shall be made in accordance with the test methods outlined as follows:

Test

Sections (1)Static Bending

11-20(2)Lateral Nail Resistance 41-46(3)Nail Withdrawal

47-53(4)Nail Head Pull-Through 54-60(5)

Water Absorption

100-107

112.2The above tests are usually sufficient to evaluate the resistance of a wood-base panel material to aging.In some instances it may be desirable to evaluate the effect of acceler-ated aging on some other property.When this is so,appropriate specimens shall be prepared and subjected to the six cycles of accelerated aging before the property is determined.113.Test Specimens

113.1The test specimens shall be cut to size for testing as speci?ed in the pertinent sections listed in 113.1before being subjected to the cyclic exposure listed in 114.1.When tests involving nails are made,the nails shall be driven prior to the aging exposure (Note

41).

N OTE 1—1in.=25.4mm.

FIG.22Details of Dial Gage Comparator for Measuring Linear Variation with Change in Moisture

Content

N OTE 41—Corrosion-resistant nails shall be used because extractives or other materials present will corrode ordinary steel fasteners.

114.Accelerated Aging Cycles

114.1Subject each specimen to six complete cycles of accelerated aging.Each cycle shall consist of the following:114.1.1Immerse in water at 12063°F (4962°C)for 1h.114.1.2Expose to steam and water vapor at 20065°F (9363°C)for 3h.

114.1.3Store at 1065°F (?1263°C)for 20h.

114.1.4Heat at 21063°F (9962°C)in dry air for 3h.114.1.5Expose again to steam and water vapor at 20065°F (99.363°C)for 3h.

114.1.6Heat in dry air at 21063°F (9962°C)for 18h.

N OTE 42—If the cycle is to be broken,as for a weekend,the break is to be made during the freezing portion of the cycle.

114.2After the completion of the six cycles of exposure,further condition the material for test at a temperature of 2063°C (6866°F)and a relative humidity of 6561%for at least 48h before test.

115.Handling and Support of Specimens During

Exposure

115.1The specimens shall be supported vertically in racks during accelerated aging.One example is shown in Fig.23.Specimens shall ?t in the racks loosely with at least 1-in.(25-mm)separation between specimens so that swelling either parallel or perpendicular to the plane of the board will not produce undesirable forces on the specimens.Racks shall not appreciably shield specimens nor prevent draining after soak-ing.Further,when in the tank during the exposure to steam and water vapor,specimens shall be placed so that jets of steam and vapor will not erode the specimens.

116.Apparatus

116.1Tank and Controls for Soaking and Steaming :

116.1.1Tank or Vat —A tank or vat such as shown in Fig.24shall be provided for performing 114.1.1,114.1.2,and 114.1.5of the accelerated aging test.A unit of the size shown is adequate for specimens of the size required in this standard.For tests of larger components,units as long as 9ft (2.7m)have proven to be satisfactory.The essential features of the tank are as follows:

116.1.1.1That it be corrosion-resistant because of extrac-tives developed during these cycles and present in wood-base materials,

116.1.1.2A pipe to the bottom with a diffuser (perforated T-pipe),

116.1.1.3A drain,although for larger tanks a pump has proven to be advantageous,and

116.1.1.4A loose-?tting cover that will permit some steam to escape during steam and water vapor phase.The tank may be insulated or uninsulated;but if insulated,the cover is to be left open during steaming portion of the cycle.Heat loss during the 120°F (48.9°C)soaking cycle (114.1.1)requires addition of heat by steam or the equivalent.This provides for circulation around the specimens being soaked and aids in maintaining the desired temperature with greater uniformity.Heat loss during the exposure to steam and water vapor (114.1.2and 114.1.5)along with the escaping steam aids in providing a dynamic condition.During those steps the drain should be open to permit condensate to drain;or as an alternative method,the water level in the tank should be about 2in.(51mm)above the perforated pipes so that the steam percolates through it.Supports should be provided in the bottom of the tank to keep the specimens from direct contact with the water.

116.1.2Controls and Source for Soaking and Steaming —A suitable unit for providing heat for soaking and exposure to steam and water vapor is shown diagrammatically in Fig.25.In this instance,an air-operated dry kiln controller provides the temperature control required for either the 120°F (48.9°C)soaking (Step 1)or the exposure to steam and water

vapor

FIG.23Specimens Supported Vertically in

Rack

高级英语写作黄金句型和新词

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