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英文文献翻译

Materials Chemistry and Physics 128 (2011) 303–310

Contents lists available at ScienceDirect

Materials Chemistry and

Physics

j o u r n a l h o m e p a g e :w w w.e l s e v i e r.c o m /l o c a t e /m a t c h e m p h y

s

Study of Ni-catalyst for electroless Ni–P deposition on glass ?ber

Libo Li ?,Bo Liu

School of Chemical and Environmental Engineering,Harbin University of Science and Technology,No.4Lin Yuan Road,Harbin 150040,People’s Republic of China

a r t i c l e i n f o Article history:

Received 1August 2010

Received in revised form 26January 2011Accepted 14March 2011

Keywords:

Glass ?ber surfaces

Electroless nickel–phosphorus alloy coatings

Electron microscopy Adhesion

a b s t r a c t

The glass ?ber surface is metalized with electroless nickel–phosphorus deposition.The roughening and activation processes are optimized by the orthogonal experiments.A new nickel-catalyst method is devel-oped to activate the glass ?ber surface.When the activation is completed,a layer of continuous and dense ?lm is formed on the substrate.The activated ?lm contains a great deal of nickel oxide particles which can become the active sites after they are deoxidized in the electroless bath.In the activated ?lm on the glass ?ber,the content of Ni element is 41.01wt.%,the content of O element is 45.64wt.%and the content of P element is 13.35wt.%.Scanning electron microscopy (SEM)shows that the Ni–P coatings obtained under the optimum pretreatment conditions are uniform,continuous and adhered to the glass ?ber surface.Energy dispersive X-ray spectrometry (EDS)points out that the content of the nickel and the phosphorus in the deposits is 87.41wt.%and 12.59wt.%,respectively.X-ray photoelectron spectroscopy (XPS)analysis reveals that the O signal on electroless Ni-coated glass surface corresponds to oxygen in the glass substrate.X-ray diffraction pattern (XRD)indicates the Ni–P coatings are amorphous.

Crown Copyright ? 2011 Published by Elsevier B.V. All rights reserved.

1.Introduction

Glass ?ber is frequently used as the ?ller of macromolecule materials [1].Fiber reinforced polymer composites are an impor-tant class of materials and widely used in electronics industry due to high strength-to-weight ratios and high rigidities.Unfor-tunately,they lack electromagnetic shielding capability;however,electroless plating (EN)can be used to remedy this shortcom-ing [2].Electroless nickel–phosphorus coatings are preferred in many industries such as the oil,chemical,plastic,mechanical,and electronic industries because of their excellent corrosion,wear resistance,hardness,lubricity,uniformity of deposit regardless of geometries,solderability and nonmagnetic properties [3–7].Espe-cially in the electronics industry,a variety of applications including the production of ohmic contacts,shielded materials,chip-level interconnects and printed circuit boards have been described [8,9].The metallization technique of electroless nickel plating is a suit-able method to provide the required surface conductivity for these nonmetallic parts [10,11].The adhesive strength plays an important role in the coatings quality,so the pretreatment is a key process in electroless nickel plating.Palladium salt is used as the traditional catalysts for electroless plating,but it needs the high costs of pro-duction [8].In our study,a nickel salt activation process is used to catalytically activate the glass ?ber,thus,to introduce metallic Ni sites onto the non-metal surface for electroless nickel plating.The

?Corresponding author.Tel.:+86045186848183;fax:+86045186392708.E-mail address:llbo2002@https://www.doczj.com/doc/c115729707.html, (L.Li).

metallic Ni sites work effectively in electroless deposition of nickel without any surface-active impurity.

2.Experimental

The diameter of the glass ?ber in this work was about 12?m.Electroless nickel–phosphorus alloy deposition on the non-metal substrate involved a multi-step procedure.Firstly,surface cleaning and roughening were commonly performed to improve the adhesion.Secondly,chemical treatments (“accelerations”)of the surface-bound activated solution were required to prepare the catalyst for the metal deposition.The Ni catalysts,which were anchored to the surface site,would then be used for electroless Ni–P plating.Finally,the plating process was performed in a 1L glass reaction vessel with a heater and a stirring device.

Speci?cally,the metallization was performed following a procedure in four steps:

?Cleaning in the acetone for 5min,and washing with the deionised water.

?Immersion in a solution consisted of H 2O 2,HF and HNO 3at room temperature for 30s,and washing with the deionised water.The concentration of the roughening solutions was varied according to the needs of the study.The roughening process of electroless Ni–P plating was optimized by the orthogonal experiment method.The three compositions of the roughening solution mentioned above,which were represented by A,B and C,respectively,were taken to be three investigation fac-tors.The levels of the factors for the orthogonal experiment of the roughening process were listed in Table 1.

?Immersion in the activation solution including NiSO 4·6H 2O,NaH 2PO 2·2H 2O and C 2H 6O with ultrasonic at room temperature;then heat treatment in the vacuum oven.The immersion time,the heat treatment time and temperature were varied according to the needs of the study.The activation process of electroless Ni–P plating was carried out by the orthogonal experiment method.The compositions of the three activation solutions and the parameters of the conditions mentioned above,which were represented by A,B,C,D,E and F,respectively,were taken to be six investigation factors.Table 2was the levels of the factors for the orthogonal experiment of the activation process.

0254-0584/$–see front matter Crown Copyright ? 2011 Published by Elsevier B.V. All rights reserved.doi:10.1016/j.matchemphys.2011.03.026

304L.Li,B.Liu /Materials Chemistry and Physics 128 (2011) 303–310

Table 1

Levels of factors for orthogonal experiment of roughening process (L 9(33)).No.A

H 2O 2(ml L ?1)B

HF (ml L ?1)C

HNO 3(ml L ?1)1100200502150400753

200

600

100

Fig.1.The glass ?ber after degreasing.

?The electroless nickel plating was performed by immersing the glass ?ber in an acidic plating solution with pH of 4.4at 90?C for 20min.The composition of the electroless plating solution was given in Table 3.Nickel sulphate was the source for metal ions,sodium hypophosphite was the reductant agent,and sodium cit-rate and lactic acid were used as complexing agent and sodium acetate acted as buffering agent to control pH of the bath during plating process.Ammonia was used to adjust pH of the bath.The chemicals used in this experiment were all of analytical reagent grade.After electroless plating,the samples were rinsed in the deionised water.To obtain reliable results,5specimens were prepared and coated for each exper-imental condition,so ?nal results are average values of 5measurements.

Surface morphology was examined by using a Philips FEI Sirion Scanning Elec-tron Microscopy (SEM),and the accelerating voltage of the SEM is 20kV.The coating composition was determined from quantitative energy dispersive X-ray spectrom-etry (EDS)attached to the SEM.Crystallographic structure was studied by X-ray diffraction (XRD)using an automatic Japanese Rigaku RTP 300PC powder diffrac-tometer with monochromatic Cu K ?radiation.X-ray photoelectron spectroscopy (XPS,PHI-5700,ESCA System)with an Al K ?X-ray source (1486.6eV)and at 45?take-off angle was used to analyze the surface electronic states;the pass energy used to record the wide scan XPS spectra was 187.85eV and the pass energy was 29.35eV for high resolution scans.All XPS peaks were referenced to the C1s signal at a binding energy of 285eV.

The adhesion between Ni–P coatings and the glass ?ber was tested by Ther-mal Shock Method (TSM):the plated ?bers were placed in an oven at 250?C for 1h and then quenched in a mixture of ice and water at 0?C to observe whether it was peeled off or not.The thermal shock experiments were repeated until the coatings were peeled off.The cycle times of the thermal shock exper-iments were recorded to indicate the adhesion strength.The more the

cycle Fig.2.The effect of each factor on the adhesion of the coating and the substrate.Table 3

Chemical composition of electroless Ni–P plating bath (pH 4.4and temperature 90?C).Chemical

Formula Concentration (g L ?1)Nickel sulphate

NiSO 4·6H 2O 20Sodium hypophosphite NaH 2PO 2·H 2O 20Sodium citrate Na 3C 6H 5O 7·H 2O 4Lactic acid

C 3H 6O 3

14Sodium acetate

CH 3COONa

4

times of the thermal shock experiments were,the higher the adhesion strength was.

3.Results and discussion

The adhesion between the Ni–P alloy coatings and the substrate materials is one of the important indexes to evaluate the qual-ity of electroless plated pieces [12].Poor adhesion will make the coatings easily exfoliated and seriously reduce the protection,cor-rosion resistance,wear resistance and welding ability of coatings.The measurements of the other coating properties are useless if the adhesion of the coatings is very poor.The good adhesion does not cause peeling of the coatings from the pretreated naked ?bers [13].So the adhesion of the coatings is taken to be the investiga-tion objectives for the orthogonal experiment of electroless Ni–P plating.

3.1.Roughening

The naked ?ber surface without roughening is very smooth and dif?cult for electroless Ni–P plating,as Fig.1has shown.

The main purpose of roughening will increase the roughness,contact area and hydrophilic property of the ?ber surface,so that

Table 2

Levels of factors for orthogonal experiment of activation process (L 25(56)).No.

A

NiSO 4·6H 2O (g L ?1)B

NaH 2PO 2·2H 2O (g L ?1)C

C 2H 6O (g L ?1)

D

Immersion time (min)E

Heat treatment temperature (?C)F

Heat treatment time (min)122010040514052240130601015083260150801516010428018010020170205300

200

120

30

180

30

L.Li,B.Liu/Materials Chemistry and Physics128 (2011) 303–310

305

Fig.3.SEM photograph of the glass?ber and the glass surface after roughening.(a) The glass?ber surface after the roughening;(b)the glass surface after the roughen-ing.

improve the adhesion between the?ber surface and the Ni–P coat-ing.

The results of the orthogonal experiment(L9(33))for roughen-ing process of electroless Ni–P plating on the glass?ber surface are listed in Table4.

By comparing K in column2–4of Table4,it can be seen that the level of each factor with the largest K are A3,B2,and C1,respec-tively,and they may be combined into level group of A3B2C1to get the coating with higher adhesion.This level group is accordance with that one of No.8experiment in Table4and its result shows that the coating is not peeling after the7th cycle of the thermal shock experiments.Therefore,the level group of A3B2C1,that is, H2O2of200ml L?1,HF of400ml L?1and HNO3of50ml L?1,can be considered as the optimum roughening conditions for electroless Ni–P plating on the glass?ber surface.A factor with larger range value(R)means that the factor has more effect on the adhesion. It can be note that from Table4that the R value of factor C is10 which is larger than that of factors A and B,indicating the former have more effect on the adhesion that the latter.Fig.2is the effect of each factor on the adhesion of the coating and the substrate. The adhesion mainly increases with increase of H2O2concentra-tion(factor A)and decreases with increase of HNO3concentration (factor C).

Fig.3shows the SEM images of the glass?bers(a)and the glass (b)after the roughening obtained from the optimum conditions. From Fig.3,it can be seen that the roughening treatment creates some cracks on the?ber surface to increase the roughness and

area.Fig.4.SEM micrograph of electroless Ni–P plating on the glass?ber surface and the glass surface.(a)The activated?lm on the glass?ber surface;(b)the activated?lm on the glass surface.A layer of continuous and dense?lm is formed.

3.2.Activation

Electroless plating with the catalytic metals is an effective way for the necessary surface treatments[14–17],and the coated lay-ers can serve as the medium for the adhesion and the transferring loads.Palladium generally has been the catalyst of choice[18–21]; however,since this metal is also an excellent hydrogenation and reduction catalyst for a variety of the other chemical reaction, its price has begun to increase because of a supply de?ciency. Accordingly,we have made effort to discover a new,

reasonably Fig.5.EDS spectrum of the activated glass?ber surface.

306L.Li,B.Liu/Materials Chemistry and Physics128 (2011) 303–310

Table4

Results of orthogonal experiment(L9(33))for roughening process of electroless Ni–P plating.

No.A

H2O2(ml L?1)B

HF(ml L?1)

C

HNO3(ml L?1)

Cycle times of TSM

11(100)1(200)1(50)3 21(100)2(400)2(75)2 31(100)3(600)3(100)2 42(150)1(200)2(75)2 52(150)2(400)3(100)1 62(150)3(600)1(50)5 73(200)1(200)3(100)2 83(200)2(400)1(50)7 92(200)3(600)2(75)1 K17715

K28105

K31085

R3310

K1,K2,K3—sum of cycle times of level1,level2and level3,respectively.

R—range:the difference between the largest K value and the smallest K value of each factor.

price catalyst Ni to replace Pd as the catalyst for electroless nickel plating.

The activation conditions are optimized by the orthogonal experiment,and the results are listed in Table5.

The level with larger K value is better than that with smaller K value for getting good coating adhesion.After K values in col-umn2–6of Table5are compared,the level of each factor with the largest K are A5,B5,C2,D1,E2and F5.However,this level group is not included in Table5.The test with the level group of A5B5C2D1E2F5 is set in order to validate the results.The test result has shown that the coatings are perfect and not peeling after the8th cycle of the thermal shock experiments,meaning the higher adhesion obtained by the level group of A5B5C2D1E2F5.Therefore,the opti-mum conditions of the activation process are as follow:immersion in activation solution consisted of300g L?1NiSO4·6H2O,200g L?1 NaH2PO2·2H2O and60ml L?1C2H6O at25?C for5min,then heat treatment in the oven at150?C for30min.The glass?ber is too small to discern the activated surface,even if the scanning electron microscopy is used.Therefore,the activation process is also brought into effect on the glass to observe the images and investigate the surface electronic states.Figs.4and5are the SEM images and EDS spectrum of the glass and glass?ber surface after the activation under the optimum conditions,respectively.A layer of continuous and dense?lm is formed,containing a great deal of the particles.

Table5

Results of orthogonal experiment(L25(56))for activation process of electroless Ni–P plating.

No.A

NiSO4·6H2O

(g L?1)B

NaH2PO2·2H2O

(g L?1)

C

C2H6O(g L?1)

D

Immersion

time(min)

E

Heat treatment

temperature

(?C)

F

Heat treatment

time(min)

Cycle times of TSM

11(220)1(100)1(40)1(5)1(140)1(5)–21(220)2(130)2(60)2(10)2(150)2(8)3 31(220)3(150)3(80)3(15)3(160)3(10)1 41(220)4(180)4(100)4(20)4(170)4(20)1 51(220)5(200)5(120)5(30)5(180)5(30)7 62(240)1(100)2(60)3(15)4(170)5(30)–72(240)2(130)3(80)4(20)5(180)1(5)1 82(240)3(150)4(100)5(30)1(140)2(8)–92(240)4(180)5(120)1(5)2(150)3(10)1 102(240)5(200)1(40)2(10)3(160)4(20)1 113(260)1(100)3(80)5(30)2(150)4(20)–123(260)2(130)4(100)1(5)3(160)5(30)1 133(260)3(150)5(120)2(10)4(170)1(5)1 143(260)4(180)1(40)3(15)5(180)2(8)1 153(260)5(200)2(60)4(20)1(140)3(10)7 164(280)1(100)4(100)2(10)5(180)3(10)1 174(280)2(130)5(120)3(15)1(140)4(20)–184(280)3(150)1(40)4(20)2(150)5(30)–194(280)4(180)2(60)5(30)3(160)1(5)1 204(280)5(200)3(80)1(5)4(170)2(8)1 215(300)1(100)5(120)4(20)3(160)2(8)–225(300)2(130)1(40)5(30)4(170)3(10)–235(300)3(150)2(60)1(5)5(180)4(20)7 245(300)4(180)3(80)2(10)1(140)5(30)2 255(300)5(200)4(100)3(15)2(150)1(5)7 K1121210910

K235188115

K310959410

K43610939

K51622981017

R1321162145

K1,K2,K3,K4,K5—sum of cycle times of level1,level2,level3,level4and level5,respectively.

R—range:the difference between the largest K value and the smallest K value of each factor.

(–)—the cycle times of thermal shock experiments are0,that is,the coating is peeling after electroless plating.

L.Li,B.Liu /Materials Chemistry and Physics 128 (2011) 303–310

307

Fig.6.XPS wide scan spectrum of the glass surface after the activation under the optimum conditions.Ni and P photoelectron signals are observed in the

spectrum.

Fig.7.XPS high-resolution spectrum of nickel on the glass after the activation.The peak at 854.3and 857.4eV is assigned to characteristic of Ni 2±in the NiO and Ni 3±in the Ni 2O 3,

respectively.

Fig.8.XPS high-resolution spectrum of the O1s on the glass after the heat treatment during activation process.The peak at 532.0eV can be assigned as O 2?

species.

Fig.9.SEM photograph of the activated glass surface after removed from the NaH 2PO 2solution.The spherical granulas wrapped in the ?lm are smaller,thinner and

discontinuous.

Fig.10.XPS wide scan spectrum of the activated glass surface deoxidized by NaH 2PO 2solution.After deoxidized by NaH 2PO 2,the active ?lms are too thin to completely cover the glass,so the peaks of Si and O are detected.

On the activated surface,the content of Ni element is 41.01wt.%,the content of O element is 45.64wt.%and the content of P element is 13.35wt.%.

Fig.6shows the XPS wide scan spectrum of the glass surface after the activation under the optimum conditions.Ni and P pho-toelectron signals are observed in the spectrum.

308L.Li,B.Liu /Materials Chemistry and Physics 128 (2011) 303–310

Fig.11.XPS high-resolution spectrum of nickel on the activated glass surface after removed from the NaH 2PO 2solution.The peaks at 853.4eV in Ni2p 3/2level are ascribed to Ni metal.

Fig.12.XPS high-resolution spectrum of the O1s on the activated glass surface after removed from the NaH 2PO 2solution.The O1s peak at 532.4eV corresponds to oxygen in the glass substrate.

Fig.13.SEM images of the glass and the glass ?bers after electroless plating.(a)The plated glass surface (5000×);(b)the plated glass observed at 45?angle (1000×);(c)the plated glass ?ber surface (5000×);(d)the plated glass ?ber surface (1000×);(e)the cross-section of the glass ?ber (1000×).The deposit layer composed of the granulas is uniform,smooth and adhered to the substrate.

L.Li,B.Liu/Materials Chemistry and Physics128 (2011) 303–310

309

Fig.14.EDS spectrum of the plated glass?ber surface.

Fig.7shows XPS high-resolution spectrum of nickel on the glass after the activation.The double peaks of Ni2p3/2at about854.3and 857.4eV indicate that nickel exists in oxidation states of±2(in the NiO)and±3(in the Ni2O3)[22],respectively.It also found that O exists in the?2oxidation state.In Fig.8,the peak at532.0eV can be assigned as O2?species[23].

From the above results,it can been found the active?lms com-prise a great deal of the nickel oxide particles which maybe become the active sites after they are deoxidized in the electroless plating bath.

In order to investigate the formation process of the active sites in the electroless plating bath,the activated glass?ber and glass are put into a simple aqueous hypophosphite solution for10min.Fig.9 shows SEM photographs of the glass surface after removed from the NaH2PO2solution.The nickel oxide particles in the active?lms have deoxidized into the spherical granulas like the electroless Ni coating.But the spherical granulas wrapped in the?lm are smaller, thinner and discontinuous.

Fig.10shows XPS wide scan spectrum of the activated glass surface after removed from the NaH2PO2solution.After deoxidized by NaH2PO2,the active?lms are so thin that it cannot completely cover the glass as has shown in Fig.9,and therefore the peaks of Si and O are detected.

Fig.11is the high-resolution Ni2p spectrum for the activated glass surface after removed from the NaH2PO2solution.The peaks at853.4eV in Ni2p3/2level are ascribed to Ni metal[24,25].Fig.12 shows O1s spectrum of the activated glass surface after removed from the NaH2PO2solution.The O1s peak at532.4eV corresponds to oxygen in the glass substrate[26].The above SEM,EDS and XPS results show that the nickel oxide particles in the active?lms formed in process of activation heat treatment can be deoxidated into the Ni metal(the active sites)by the NaH2PO2in the electroless plating bath.

3.3.Electroless Ni–P plating

When the pretreatments under the optimum roughening and activation conditions are?nished,electroless Ni–P plating on the glass?bers are carried out by putting the sample in the electroless bath.Fig.13shows the SEM images of the glass and the glass?bers after electroless plating.The micrographs of these alloys reveal that the deposit layer composed of the granulas is uniform,smooth and adhered to the substrate.Fig.14is the EDS spectrum of the plated glass?ber surface.The nickel and phosphorus content in the deposits is87.41wt.%and12.59wt.%,respectively.

Fig.15is XPS wide scan spectrum of electroless Ni–P alloy on the glass.It is found that Ni–P alloy dominates on the glass surface during the electroless nickel-plating process,and the peaks inten-sity of Si and O in the glass substrate is greatly lower than one

of

Fig.15.XPS wide scan spectrum of electroless Ni–P alloy on the

glass.

Fig.16.XPS high-resolution spectrum of nickel for electroless Ni-coated glass sur-face.The narrower and sharper Ni2p3/2peak at853.4eV and Ni2p1/2at870.7eV are characteristic of Ni(0).

Fig.10,indicating the higher coverage of the coatings.In XPS high-resolution spectrum of nickel for electroless Ni plating on the glass (Fig.16),the narrower and sharper Ni2p3/2peak at853.4eV and Ni2p1/2at870.7eV are characteristic of Ni(0)[24].Fig.17is

XPS

Fig.17.XPS high-resolution spectrum of the O1s for electroless Ni-coated glass.The O1s peak at532.5eV corresponds to oxygen in the glass.

310L.Li,B.Liu/Materials Chemistry and Physics

128 (2011) 303–310

Fig.18.XRD patters of as-plated deposits.The peak of electroless Ni–P alloy is broad in the X-ray diffraction pattern,indicating that the coating is amorphous.

high-resolution spectrum of the O1s of the Ni-coated glass surface after electroless plating.The O1s peak at532.5eV attributes to oxy-gen in the glass[26],which explains that oxygen signal in the EDS spectrum of the plated glass?ber comes from substrate.

Fig.18shows the structure of the as-plated deposits.The peak of electroless Ni–P alloy is broad in the X-ray diffraction pattern, indicating that the coating is amorphous[21].

It gives clear evidence that more reduced nickel metal is deposited on the isolated Ni catalytic centers(as has shown in Fig.9) in electroless plating bath.With the reaction time increasing,Ni2±can be reduced continuously and then deposited on the tops of deposited Ni layer and/or?lled in the voids and gaps between the existing nickels fractious due to the self-catalytic nature of nickel particles(as Fig.13has shown).

4.Conclusion

A uniform nickel–phosphorus alloy coating is successfully deposited on the glass?ber substrate by electroless plating after the proper roughening and nickel activation.The optimum rough-ening conditions,that is,H2O2of200ml L?1,HF of400ml L?1and HNO3of50ml L?1,can be obtained by the orthogonal experiment. The roughening treatment creates some cracks on the?ber sur-face to increase the roughness and area,therefore,the adhesion between the substrate and the coating is higher under the optimum roughening conditions.The optimum conditions of the activa-tion process are achieved after the orthogonal experiment,that is to say,immersion in activation solution consisted of300g L?1NiSO4·6H2O,200g L?1NaH2PO2·2H2O and60ml L?1C2H6O at25?C for5min,then heat treatment in the oven at150?C for30min.A layer of continuous and dense?lm is formed,containing a great deal of nickel oxide particles after the nickel activation.The nickel oxide particles could become the active sites after they are deoxi-dized in the electroless plating bath.The coating on the glass?ber is uniform,smooth and adhered to the substrate by the optimum pretreatment technique.The nickel and the phosphorus content in the deposits is87.41wt.%and12.59wt.%,respectively.The result of XRD determination shows that the as-deposited Ni–P?lm is amorphous.

Acknowledgement

This work is supported?nancially by Educational Commission of Heilongjiang Province of China(No.11521041)and Natural Science Foundation of Heilongjiang Province of China(No.B201007). References

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Solids215(1997)201.

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