High Deposition Rate Electroless Copper Plating Solution for MID Board OPC Copper NCA
2011.5.11
Research,Metal Finishing
OKUNO CHEMICAL INDUSTRIES CO., LTD. JAPAN
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1 Feature of OPC Copper NCA
2 Bath Composition
3 Application, Control Method
?Application method, control method and analysis method of stabilizer 4 Performance Comparison with Build Copper
?Deposition rate, change in bath stability and appearance at continuous usage ? Evaluation of Resistance to Cr
?Influence on film appearance, deposition rate, stress and film properties 5 Quality Confirmation at Usage of Copper Chloride you provided
? Deposition rate, change in bath stability and appearance at continuous usage ? Summary
Content of Introduction for OPC Copper NCA
OPC COPPER NCA - Electroless Copper Plating Solution
1. Feature of OPC Copper NCA
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OPC COPPER NCA - Electroless Copper Plating Solution
1. Feature of OPC Copper NCA
① Friendly to work environment Cyanide-free
e lectroless copper plating solution
② By simple analysis method, analysis control of
stabilizer is applicable.
③ High deposition rate
④ Good in bath stability
⑤ Stable film appearance and physical properties
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2.Bath Composition of OPC Copper NCA
OPC COPPER NCA - Electroless Copper Plating Solution
2-1.Bath Composition
1 2 3 4 R-H R-N
Cu ○ - - ○ - -
HCHO - - - - ○ -
EDTA - ○ ○ - - -
NaOH - ○ ○ - - ○ Additives - - - ○ - -
OPC Copper NCA-1 (Cu 100.0 g/L)
Electroless Copper R-N (NaOH 240g/L)
Electroless Copper R-H (HCHO 340g/L)
○;Contain、 -;Not contain
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3.Application and Control Methods
of OPC Copper NCA
3-1.Application Method
Products Concentration
Replenishm
ent OPC Copper NCA -1
OPC Copper NCA -3
OPC Copper NCA -4
10ml/L (Cu 1.0g)
3.7ml
0.4ml
(HCHO 240g/L containing)
(NaOH 340g/L containing)
25ml/L
250ml/L
4ml/L
4ml/L
9ml/L
Making-up
OPC Copper NCA -1 OPC Copper NCA -2 OPC Copper NCA -3 OPC Copper NCA -4 Electroless Copper R-H Electroless Copper R-H Electroless Copper R-N
OPC COPPER NCA - Electroless Copper Plating Solution
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3-2. Control Method
※ Analysis and replenishment control by automatic
replenishment equipment
80 ~ 120 %
100%
Stabilizer Concentration
1.8 ~
2.6 g/L 2.2 g/L ※ Formaldehyde 6.0 ~ 8.0 g/L 7.0 g/L ※ Sodium Hydroxide 2.2 ~ 2.8 g/L 2.5 g/L ※ Copper Concentration Control Range Standard Item
OPC COPPER NCA - Electroless Copper Plating Solution
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3-3. Analysis Control Method of Stabilizer
Used apparatuses, chemicals
① Spectrophotometer ② Separating funnel ③ 10ml whole pipette ④ Ethyl acetate 10ml
⑤100g/L NaCl solution 10ml ⑥ Using solution 10ml
After extraction [solvent is ethyl acetate] of stabilizer by separating funnel,
measured absorbancy at 281 nm by spectrophotometer.
Stabilizer Concentration (%) = Absorbancy × 555 + 5
Can analyze stabilizer concentration by simple method Analysis Method
Stabilizer Control Range
80%~120%
OPC COPPER NCA - Electroless Copper Plating Solution
In lacking of stabilizer by 10%, Replenish OPC Copper NCA-4 0.4ml/L
4.Performance Comparison
with Build Copper
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4-1. Treatment Process for PC/ABS Co-injection Moldings
1.8g/L
K〔Au(CN)2〕
100ml/L Flash Gold 330B 15 min.
85℃
150ml/L Flash Gold 330A
Electroless Gold Plating
2 min.
↓ Water Rinsing
50ml/L
ICP Nicoron GM-NP-1E
15 min. 85℃
120ml/L ICP Nicoron GM-NP-ME Electroless Nickel Plating
2 min. ↓ Water Rinsing 1 min. 32℃
200ml/L
ICP Accera
Catalyzing 30 sec. 25℃ 100ml/L 35% Hydrochloric Acid
Pre-dipping 2 min. ↓ Water Rinsing 3 h. 60℃
OPC Copper NCA or Build Copper
Electroless Copper Plating
3 min. ↓ Water Rinsing 2ml/L
CR-200
5 min. 50℃
50ml/L 35% Hydrochloric Acid
Neutralization 3 min. ↓Dragging-out, Water Rinsing
4ml/L
Top Shut XO
180ml/L 98% Sulfuric Acid 20 min.
75℃
440g/L Chromic Anhydride
Etching
2 min.
↓Water Rinsing
20g/L
98% Sulfuric Acid
5 min. 50℃
10ml/L Top Placon GR Surface Conditioning Dipping Time
Bath Temp. Bath Composition at Making-up Fresh Bath
Steps
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<Treatment Condition >
? We measured plating film thickness on co-Injection molding by fluorescent X-ray analyzer.
? As dummy specimen, we used rolled copper sheet (0.5dm 2 /L ).
4-2.Deposition Rate of OPC Copper NCA
Deposition Rate of OPC Coppe r NCA and Build Coppe r on Co-de position Moldings
2 4 6 8 10 12 14 16 18 20 0
60 120
180
Dipping Time (min.)
F i l m T h i c k n e s s 〔μm 〕
OPC Co ppe r NCA Bu ild Co ppe r
Deposition Rate
OPC Copper NCA
5.9μm/h
Build Copper 5.3μm/h
OPC Copper NCA has high deposition rate.
4-3. Bath Stability (Copper deposition on beaker bottom at continuous usage)
OPC Copper NCA
0MTO 5MTO 10MTO
No copper deposition on beaker→Good bath stability
Build Copper
0MTO 5MTO 10MTO
Copper deposited→Bath stability decreased
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0MTO 5MTO 10MTO
OPC カッパーNCA Build Copper 〔Magnification : 100 times 〕
0MTO 5MTO 10MTO
OPC Copper NCA 〔Magnification : 100 times 〕
4-4.Film Appearance at Continuous Usage 〔after electroless copper plating 〕
No influence on plating appearance by usage
Confirmed nodule from 0 MTO and bright appearance
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0MTO 5MTO 10MTO
OPC カッパーNCA
Build Copper
0MTO 5MTO 10MTO
OPC Copper NCA 4-5.Appearance Change at Continuous Usage 〔after electroless gold plating 〕
No appearance change by continuous usage
No appearance change by continuous usage (bright appearance)
Total replenishment
amount of OPC Copper NCA-4 at 10 MTO : 10ml/L
Replenishment amount of OPC Copper NCA-4 per 1 MTO : 1.0ml/L
(Equivalent to 25% as stabilizer)
4. Performance Comparison with Build Copper
?Evaluation of
Resistance to Cr
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Cr in neutralizer (Add 500ppm Cr6+ to neutralizer)
0 0.2 0.4 0.6 0.8 1 1.2 200
400
600
800
1000
Wave Length 〔nm〕
A B S 4-6.Valence of Cr dragged-in to Electroless Copper
Cr3+ 500ppm (CrCl3)
0 0.5 1 1.5 2 2.5 200
400 600
800 1000
Wave Length 〔nm〕
ABS Cr6+ 10ppm (CrO3)
0 0.5 1 1.5 2 200
400 600
800 1000
Wave Length 〔nm〕
A B S
Valence of Cr in Neutralizer
From absorbancy measurement result, we found that all Cr6+ dragged-in to neutralizer
bath was reduced to Cr3+.
All Cr dragged-in to electroless copper plating
bath is dragged-in as Cr3+. Has high correlation
576nm
409nm 577nm
416nm 354nm
OPC COPPER NCA - Electroless Copper Plating Solution
Neutralizer Composition CR-200 2ml/L 35%-HCl 50ml/L
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0ppm 5ppm 10ppm 20ppm
OPC Copper NCA 〔Magnification : 100 times 〕
Build Copper 〔Magnification : 100 times 〕
0ppm 5ppm 10ppm 20ppm
4-7.Film Appearance 〔after electroless copper plating 〕
Brightness increased slightly. Less influence of Cr3+ dragging-in on appearance
According to increase in Cr3+ concentration, nodule increased and brightness increased widely.
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4-8.Film Appearance 〔after electroless gold plating 〕
Build Copper
0ppm 5ppm 10ppm 20ppm
0ppm 5ppm 10ppm 20ppm
OPC Copper NCA
By dragging-in of Cr3, no formation of crack and stepping, brightness increased slightly
By dragging-in of Cr3, no formation of crack and stepping, brightness increased widely