下载文档原格式
汽车步入上门服务时代2011-08-25 07:01阅读71评论2汽车售后服务或将由此标志着进入上门维修时代。
8月15日，上海汽车正式启动“尊荣体验”售后服务品牌旗下的全新服务产品“宅捷修”，以“到家式”的服务方式和多达50项的服务内容为特色，树立国内汽车售后服务行业的全新标准，这项原本雷克萨斯、奥迪、宝马等国际品牌才有的高端服务，如今上海汽车的所有车主也可以免费体验到。
当前的汽车售后服务已经进入了多元化竞争的时代，或许在不远的将来，汽车上门维修也会像家电上门维修一样，成为行业的新标准。
蒋峻介绍，目前上海汽车以8008200068作为“宅捷修”的预约电话号码，服务网点覆盖所有的4S店，全国范围内已配备超过600辆售后服务车和500支专业外出救援队，共同参与到“宅捷修”服务。
在未来，还会随着客户数量不断增加而继续加大投入。
据悉，“宅捷修”服务对于车丰田汽车英文缩写解释：缩写简称功能说明EBCV Electronic Air Bleed Control Valve 电子空气泄放控制阀ECT Electronically Controlled Transmission/Transaxle ECU电子控制变速箱/变速箱电脑EGR EGR Vacuum Switching Valve EGR真空开关阀ELS Headlight & Defogger Relay 头灯与除霜器继电器ERLY Clod Mixture Heater Relay 冷车混合气加热器继电器EVP Evaporative Purge Vacuum Switching Valve 碳罐真空开关阀E1，E01，E02 Computer Ground 电脑搭铁线E11，E2，K21，K22 Sensor Ground 传感器搭铁FC Circuit Opening Relay 电路开路继电器FCS Fuel-Cut Solenoid 断油电磁阀FP Fuel Pump Relay 燃油泵继电器FF2 Circuit Opening Relay 电流开路继电器G，G1，G2 Distributor 分电盘G-，G+ Distributor(Crank Angle) 分电盘（曲轴角度）HT Oxygen Sensor Heater 含氧传感器加热器HT1 Oxygen Sensor Heater（Main）含氧传感器加热器（主要）HT2 Oxygen Sensor Heater（Sub）含氧传感器加热器（辅助）IDL Throttle Position Sensor 节气门位置传感器IGDA，IGDB Ignitor 点火装置IGF Ignitor 点火装置IG SW Ignitor Switch 点火开关IGT Ignitor (Primary Trigger) 点火装置（初级侧触发）ISC1,ISC2,ISC3,ISC4 Idle Speed Control Valve or Motor 怠速控制阀/马达KNK Knock Sensor 爆震传感器KNK1，KNK2 Knock Sensor 爆震传感器KS Airflow Meter 空气流量计L Shift Position Switch 换档位置开关LP Headlight Relay 头灯继电器L1，L2，L3 Electronically Controlled Transmission/Transaxle,ECU 电子控制变速箱/变速箱电脑PR Fuel Pressure -UP Vacuum Switching Valve 燃油提压真空开关阀A/C A/C Compressor Clutch 空调压缩机离合器ACT A/C Amplifier 空调放大器ACV A/C Idle-Up Vacuum Switching Valve A/C 怠速提升真空开关阀A/D Cruise Control Computer 定速控制电脑AI Air Injection Vacuum Switching Valve 空气喷射真空开关阀AS Air Suction Vacuum Switching Valve 进气真空开关阀BATT Battery 电瓶BRK Cold Enrichment Breaker 冷车加浓控制器BK Brake Switch 刹车开关+B，+B1 EFI Main Relay EFI(电脑)主继电器DFG Defogger Relay 除雾器继电器DG Check Connector 检查接头EACV Electronic Air Control Valve 电子空气控制阀AUTO SHUTDOWN RELAY 自动熄火继电器RAD LO(HI) FAN 散热器低速(高速)风扇ACCLUTCH 空调离合器TRANS SYSTEM 转换系统HEATED REAR 后窗加热GROUND 搭铁AIR COND 空调BACK UP 倒车VEH LAMP 车灯IGN RUN ONLY 仅点火起动DRAW 拖车Starter 马达REAR DEFOG 后窗除霜器Cond Fan Motor 空调风扇电机A.B.S PMP RELAY 防抱死刹车油泵继电器IGNSW 点火开关FOG 雾灯DEFOG 除霜DRL 门锁OIL TEMP SW 机油温度开关KEY BUZZER 钥匙蜂鸣器FUEL PUMP 燃油泵TEMP 水温表TCS 变速器挡位控制KEY BUZ 钥匙蜂鸣器ATC 温度自动控制BLANK 空SWITCH 开关RADIO GRD 收音机搭铁M/T 手动变速器SEAT BELT BUZ 安全带蜂鸣器EGR 废气再循环SPARE LEAD(WIRE) 备用接头(线)FOG LT SW 雾灯开关SHIELDED 屏蔽线IGN SW LT 点火开关指示灯INST PNL CONT LT 仪表板控制灯BDY CON 车身连接器ATF 自动变速箱油ASSR 总成CAT 触媒转换器DI 分电盘点火ECT 发动机冷却温度EFI 电子燃油喷射F 前部FWD 前轮驱动GND 接地点1. Anthrazit 黑1. Pacific 蓝色2. Antiiope 土色3. Pergament 米色4. Blau 蓝色5. Perlbeige 米色6. Brasil 咖啡色7. Piniengrün 绿色8. Cardinalrot 暗红色9. Rot 红10. Dunkel 深11. Saddletan 深棕色12. Dunkelblau 深蓝色13. Sandbeige 米色14. Dunkelbraun 深咖啡色15. Schwarz 黑16. Gelb 黄色17. Siamgrau 灰色18. Grau 灰色19. Silber 银灰20. Grün 绿色21. Silbergrau 银灰出师表两汉：诸葛亮先帝创业未半而中道崩殂，今天下三分，益州疲弊，此诚危急存亡之秋也。
2004款丰田卡罗拉自动变速器系统维修手册(英文版) 40–1AUTOMATIC TRANSMISSION TRANS –AUTOMATIC TRANSAXLE ASSY ATMAUTOMATIC TRANSAXLE ASSY ATM400LF–01PRECAUTION1 The automatic transaxle is composed of highly precision–finished parts necessitating carefulinspection before reassembly because even a small nick could cause fluid leakage or affectthe performance The instructions here are organized so that youwork on only one componentgroup at a time This will help avoid confusion from similar–looking parts of different sub–as-semblies being on your workbench at the same time The component groups are inspected andrepaired from the converter housing side As much as possible complete the inspection repairand reassembly before proceeding to the next component group If a defect is found in a certaincomponent group during reassembly inspect and repair this group immediately If a compo-nent group cannot be assembled because parts are being ordered be sure to keep all parts ofthe group in a separate container while proceeding with disassembly inspection repair andreassembly of other component groupsRecommended ATF T–IV2 All disassembled parts should be washed clean and any fluid passages and holes should beblown through with compressed air3 Dry all parts with compressed air–never use shop rags4 When using compressed air always aim away from yourself to prevent accidentally sprayingATF or kerosene on your face5 The recommended automatic transaxle fluid or kerosene should be used for cleaning6 After cleaning the parts should be arranged in the correct order for efficient inspection repairsand reassembly7 When disassembling a valve body be sure to match each valve together with the correspond-ing spring8 New discs for the brakes and clutches that are to be used for replacement must be soaked inATF for at least 15 minutes before reassembly9 All oil seal rings clutch discs clutch plates rotating parts and sliding surfaces should becoated with ATF prior to reassembly10 All gaskets and rubber O–rings should be replaced11 Do not apply adhesive cements to gaskets and similar parts12 Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installedin the groove correctly13 If a worn bushing is to be replaced the sub–assembly containing the bushing must also be re-placed14 Check thrust bearings and races for wear or damage Replace if necessary15 Use petroleum jelly to keep parts in place16 When working with FIPG material you must observe the followingUsing a razor blade and a gasket scraper remove all the old packing FIPG material from thegasket surfaceThoroughly clean all components to remove all the loose materialClean both sealing surfaces with a non–residue solventParts must be reassembled within 10 minutes of application Otherwise the packing FIPG ma-terial must be removed and reapplied2004 COROLLA RM1037U135140–2AUTOMATIC TRANSMISSION TRANS –AUTOMATIC TRANSAXLE FLUID ATMAUTOMATIC TRANSAXLE FLUID ATM400LG–01ON–VEHICLE INSPECTION1 CHECK THE FLUID LEVELHINTDrive the vehicle so that the engine and transaxle are at normaloperating temperatureFluid temperature 70 – 80 C 158 – 176 FOK if hot a Park the vehicle on a level surface and set the parkingAdd if hot b With the engine idling and the brake pedal depressedshift the shift lever into all ranges from P to L position andreturn to P positionc Pull out the dipstick and wipe it cleand Push it back fully into the pipee Pull it out and check that the fluid level is in the HOT posi-D25120 tionleaks it is necessary to repair or replace O–ringsFIPGs oil seals plugs or other parts2004 COROLLA RM1037U135240–3AUTOMATIC TRANSMISSION TRANS –PARKNEUTRAL POSITION SWITCH ASSY ATMPARKNEUTRAL POSITION SWITCH ASSY ATM400LH–01REPLACEMENT1 REMOVE BATTERY2 REMOVE BATTERY CARRIERa Remove the 4 bolts and battery carrierC801593 DISCONNECT FLOOR SHIFT CABLE TRANSMISSIONCONTROL SHIFTa Remove the nut from the control shaft leverbDisconnect the control cable from the control shaft leverc Remove the clip and disconnect the control cable fromthe control cable bracketC961474 REMOVE PARKNEUTRAL POSITION SWITCH ASSYa Disconnect the parkneutral position switch connectorb Remove the nut washer and control shaft leverc Pry out the lock plate and remove the manual valve shaftnutd Remove the 2 bolts and pull out the parkneutral positionswitchD251245 INSTALL PARKNEUTRAL POSITION SWITCH ASSYa Install the parkneutral position switch to the manual valveshaftb Temporarily install the 2 boltsc Place a new lock plate and tighten the nutTorque55 Nm 56 kgfcm 49 inlbfdTemporarily install the control shaft leverD099572004 COROLLA RM1037U135340–4AUTOMATIC TRANSMISSION TRANS – PARKNEUTRAL POSITION SWITCH ASSY ATMeTurn the lever counterclockwise until it stops then turn itclockwise 2 notchesf Remove the control shaft leverD25126g Align the groove with neutral basic lineNeutralh Hold the switch in position and tighten the 2 boltsBasic LineTorque 55 Nm 56 kgfcm 49 inlbfGrooveD08584i Using a screwdriver stake the nut with the lock plateD08585j Install the control shaft lever washer and nutTorque 125 Nm 127 kgfcm 9 ftlbfk Connect the parkneutral position switch connectorD251256 INSTALL FLOOR SHIFT CABLE TRANSMISSIONCONTROL SHIFTa Temporarily install the control cable to the control shaft le-ver with nutb Install the control cable and clip to the bracketC961472004 COROLLA RM1037U135440–5AUTOMATIC TRANSMISSION TRANS –PARKNEUTRAL POSITION SWITCH ASSY ATM7 INSTALL BATTERY CARRIERa Install the battery carrier and 4 boltsTorque 13 Nm 132 kgfcm 10 ftlbfC801598 ADJUST SHIFT LEVER POSITION See page 40–449 INSPECT SHIFT LEVER POSITION See page 40–4410 INSPECT PARKNEUTRAL POSITION SWITCH ASSY See page 40–62004 COROLLA RM1037U135540–6AUTOMATIC TRANSMISSION TRANS –PARKNEUTRAL POSITION SWITCH ASSY ATM400LI–01ADJUSTMENT1 INSPECT PARKNEUTRAL POSITION SWITCH ASSYa Apply the parking brake and turn the ignition switch ONb Depress the brake pedal and check that the engine starts only when the shift lever is set in N or P posi-tion and it does not start in the other positionc Check that the back–up light comes on and the reverse warning buzzer sounds only when the shiftlever is set in R position and these do not function in the other positionsIf a failure is found check the park neutral position switch for continuity2 ADJUST PARKNEUTRAL POSITION SWITCH ASSYa Loosen the 2 bolts of park neutral position switch and setNeutralBasic Line the shift lever to the N positionb Align the groove and neutral basic linec Hold the switch in position and tighten the 2 boltsTorque 55 Nm 56 kgfcm 49 inlbfd After adjustment perform the inspection described inGroovestep1D255142004 COROLLA RM1037U135640–7AUTOMATIC TRANSMISSION TRANS – AUTOMATIC TRANSAXLE ASSY ATMAUTOMATIC TRANSAXLE ASSY ATM400LJ–01COMPONENTSHood Sub–assyAir Cleaner Assy13 132 1070 71 62 inlbf70 71 62 inlbfBatteryCylinder HeadCover No2 12 122 91275 130 913 132 1010 102 7Control Cable Support255 260 19StarterAssy39 400 2913 132 10 wo ABSOil Cooler Inlet Tube No1Oil Cooler OutletTube No1 39 400 29 13 132 10Floor ShiftCable Transmission345 350 25Control Shift55 56 49 inlbfClipSpeedometer sensorTransmission Oil Filler connectorTube Sub–assy55 56 49 inlbf Battery Carrier12 1229 Automatic Transaxle AssyO–ringATF Level Gauge12 122 9 Transmission Control CableNm kgfcm ftlbf Specified torque Bracket No1Non–reusable part C953482004 COROLLA RM1037U135740–8AUTOMATIC TRANSMISSION TRANS– AUTOMATIC TRANSAXLE ASSY ATM80 815 59Front Drive Shaft Assy RH52 530 3852 530 38Snap Ring Engine MountingBracket LHTorque Converter Clutch Assy64 65047 Engine Mounting52 530 38Insulator LHx 646 470 3428 285 20Snap Ring23 235 17 Front Drive Shaft Assy LHFlywheel Housing Under CoverTransmission Case Protector18 182 14Automatic Transaxle AssyEngine Mounting Insulator RREngine Mounting 87 887 64Bracket RR 64 652 47Engine Mounting Bracket FR64 652 47Engine Under Cover RH52530 3852 530 38Engine Under Cover LH 64 652 4764 652 4752 530 38FrontSuspension Member DynamicDamper52 530 38Engine Mounting MemberSub–assy CenterNm kgfcm ftlbf Specified torque 39 398 29Non–reusable part C953492004 COROLLA RM1037U135840–9AUTOMATIC TRANSMISSION TRANS –AUTOMATIC TRANSAXLE ASSY ATM400LK–02REPLACEMENT1 REMOVE HOOD SUB–ASSY2 REMOVE CYLINDER HEAD COVER NO23 REMOVE BATTERY4 REMOVE BATTERY CARRIERa Remove the4 bolts and battery carrierC801595 REMOVE AIR CLEANER ASSEMBLY WITH HOSE6 REMOVE FLOOR SHIFT CABLE TRANSMISSIONCONTROL SHIFTa Remove the nut from the control shaft leverb Disconnect the control cable from the control shaft leverc Remove the clip and disconnect the control cable fromthecontrol cable bracketC961477 REMOVE TRANSMISSION CONTROL CABLESUPPORTa Disconnectthe wire harness clamp and control cablefrom thecontrol cable supportb Remove thebolt and control cable supportC957508 REMOVE TRANSMISSION CONTROL CABLE BRACKET NO1a Remove the 2 bolts and control cable bracket2004 COROLLA RM1037U135940–10AUTOMATIC TRANSMISSION TRANS –AUTOMATIC TRANSAXLE ASSY ATM9 DISCONNECT WIRE HARNESSa Remove the2 bolts and disconnect the 2 wire harnessesb Remove the bolt and disconnect the wire harness clampbracketC93666c Remove thebolt and disconnect the wire harness clampbracketC9364310 DISCONNECT CONNECTORa Disconnect the transmission wire connectorb Disconnect the parkneutral position switch connectorc wo ABSDisconnect the speedometer sensor connector11 REMOVE TRANSMISSION OIL FILLER TUBESUB–ASSYa Remove the ATF lever gaugeb Remove the 2 bolts oil cooler tube clamp and oil fillertubec Remove theO–ring from the oil filler tubeD0996112 DISCONNECT OIL COOLER INLET TUBE NO1a Using SST disconnect the oil cooler inlet tube No 1SST 09023–12700SSTC9364613 DISCONNECT OIL COOLER OUTLET TUBE NO1a Using SST disconnect the oil cooler outlet tube No 1SST 09023–127002004 COROLLA RM1037U136040–11AUTOMATIC TRANSMISSION TRANS –AUTOMATIC TRANSAXLE ASSY ATM14 DISCONNECT OXYGEN SENSOR CONNECTORa Remove the foot restb Pull up the floor carpetc Disconnect the oxygen sensor connectorNo 1 No 2 15 SUSPEND ENGINE ASSYEngine Hanger Engine Hanger a Disconnect the 2 PCV hosesb Install the No1 and No2 engine hangers in the correctdirectionParts NoNo1 engine hanger 12281–22021No2 engine hanger 12281–15040Bolt91512–B1016Front Rear D25372 Torque 38 Nm 387 kgfcm 28 ftlbfc Attach the engine chain hoist to the engine hangersCAUTIONDo not attempt to hang the engine by hooking the chain toany other parts16 REMOVE FRONT WHEELS17 REMOVE ENGINE UNDER COVER RH18 REMOVE ENGINE UNDER COVER LH19 DRAIN AUTOMATIC TRANSAXLE FLUIDa Remove the drain plug and gasket and drain ATFb Install a new gasket and drain plugTorque 175 Nm 178 kgfcm 13 ftlbf20 REMOVE EXHAUST PIPE ASSY FRONT See page 15–221 REMOVE FRONT DRIVE SHAFT ASSY RH See page 30–6SST 09520–01010 09520–24010 09520–32040 22 REMOVE FRONT DRIVE SHAFT ASSY LH See page 30–6SST 09520–01010 09520–24010 09520–3204023 REMOVE AUTOMATIC TRANSMISSION CASE PROTECTORa Remove the 2 bolts and case protector24 REMOVE STARTER ASSYa Remove the nut and disconnect the starter wireb Disconnect the connectorc Remove the 2 bolts and starter25 SUPPORT AUTOMATIC TRANSAXLE ASSYa Support the automatic transaxle with a transmission jack26 REMOVE TRANSVERSE ENGINE ENGINEMOUNTINGINSULATORa Remove the 5bolts nut and engine mounting insulatorLHD099642004 COROLLA RM1037U136140–12AUTOMATIC TRANSMISSION TRANS –AUTOMATIC TRANSAXLE ASSY ATM27 REMOVE TRANSVERSE ENGINE ENGINEMOUNTINGBRACKETa Remove the3 bolts and engine mounting bracket LHD0996528 REMOVE TRANSVERSE ENGINE ENGINEMOUNTING INSULATORa Remove thebolt from the engine mounting bracket RRC80192b Remove the3 nuts bolt and engine mounting insulatorRR from the suspension memberC8016729 REMOVE TRANSVERSE ENGINE ENGINEMOUNTING INSULATORa Remove thebolt and nut from the engine mounting brack-et FRC8016630 REMOVEENGINE MOUNTING MEMBER SUB–ASSYCENTERa Remove the4 bolts dynamic damper and member sub–assycenter with engine mounting insulator FRC953542004 COROLLA RM1037U136240–13AUTOMATIC TRANSMISSION TRANS –AUTOMATIC TRANSAXLE ASSY ATM31 REMOVETRANSVERSE ENGINE ENGINEMOUNTINGBRACKETa Remove the 2bolts and engine mounting bracket FRC8017232 REMOVE TRANSVERSE ENGINE ENGINEMOUNTINGBRACKETa Remove the 3bolts and engine mounting bracket RRC9364533 REMOVE FLYWHEEL HOUSING UNDER COVER34 REMOVE AUTOMATIC TRANSAXLE ASSYa Turn the crankshaft to gain access and remove the 6 boltswhile holding the crankshaft pulley bolt with a wrenchF00478b Remove the 6 boltsc Separate and remove the automatic transaxleD0996635 REMOVE TORQUE CONVERTER CLUTCH ASSY36 INSPECT TORQUE CONVERTER CLUTCH ASSY See page 40–20SST 09350–32014 09351–32010 09351–320202004 COROLLA RM1037U136340–14AUTOMATIC TRANSMISSION TRANS –AUTOMATIC TRANSAXLE ASSY ATM37 INSTALL TORQUE CONVERTER CLUTCH ASSYa Install the torque converter clutch to the automatic trans-axleb Using vernier calipers measure the dimension A be-tweenthe transaxle fitting part and the converter fittingpart of the drive plateC63993c Using vernier calipers and a straight edge measure thedimension B shown in the illustration and check that Bisgreater than A measured in bStandardA 1 mm or moreNOTICEDo not add the thickness of straight edgeC6591138 INSTALL AUTOMATIC TRANSAXLE ASSYa Install the automatic transaxle and 6 bolts to the engineTorqueABolt A 64 Nm 650 kgfcm 47 ftlbfB Bolt B。
丰田车系统保险丝中英文名称英文缩略语名称 相关的系统1 FUSE 保险丝 --- 熔断丝2 DOME 保险丝 --- 室内灯系统3 STOP 保险丝 --- 停车灯系统4 HORN 保险丝 ---喇叭 5 ST 保险丝 ---起动机6 DEFOG 保险丝--- 除雾器系统7 TRUN 保险丝 --- 转向信号灯系统8 PANEL 保险丝 ---仪表板 9 GAUGE 保险丝 --- 组合仪表10 ENGINE 保险丝 --- 发动机 11 RADIO 保险丝 -- 音响系统12 CHARGE 保险丝 ---充电系统13 IGN 保险丝 ---点火系统14 FOG 保险丝---防雾灯系统 15 WIPER 保险丝 -- 刮水器和洗涤器系统16 CIG 保险丝---点烟器 17 TAIL 保险丝 -- - 尾灯18 A/C 保险丝 ---空调系统19 EFI 保险丝 --- 电子控制燃油喷射系20 AIR SUS 保险丝 --- 空气悬架系统21 ABS 保险丝 ---------------- 防抱死制动系统22 SRS 保险丝 -- 辅助乘员保护系统23 ECU 保险丝 ---------------- 电子控制单元24 HAZ-HORN 保险丝--- -- 危险 - 喇叭 25 POWER 保险丝--- 电动车窗控制系统26 CBDOOR 保险丝--- 电动门锁控制系统27 FL RAD FAN 保险丝 --- 散热器风扇28 HTR 保险丝 --- 加热器系统29 HEAD RH-LWR 保险丝---右前照灯近光30 HEADLH-LWR 保险丝 --- 左前照灯近光 31 HEAD RH-UPR 保险丝 --- 右前照灯远光32 HEADLH-UPR 保险丝 --- 左前照灯远光 33 TEMP --- 温度 34 O/D --- 超速 35 A/T --- 自动变速器36 TDCL --- 故障诊断连接器 37 TEL - -- 车载电话38 RR A/C --- 保险丝 后空调系统 39 RR SEAT-HTR 保险丝 --- 后座加热器系统40 SEAT-HTR 保险丝--- 前座加热器系统41 ECU-IG 保险丝 巡航控制系统、电动倾斜和伸缩控制系统、 ABS 系统 42 ECU-B 保险丝 安全气囊警告灯43 DOME-CLOCK 保险丝---车内照明系统、液晶车内后视镜、电子表危险 ,[ 警告灯 ]HORN 源开关精品文档CON [A ， [CIGAR] CHARGE AIRCIGDOME DRL EFIECT ECU---IGFOG FL..ESC 台 HEADC]空调 BACK 点烟器充电LIG 。
控制计划第一版英文版Here's a draft of a control plan in English, following the given requirements:Alright, let's get started with the first draft of our control plan. First things first, we need to identify the key areas we want to focus on. That means breaking down the entire process into manageable chunks.For starters, we gotta set clear goals. Not just vague ones, but specific, measurable targets that we can track progress against. Remember, goals without metrics are just wishes.Communication is crucial, too. We need to ensure everyone is on the same page and knows their roles and responsibilities. Regular check-ins and team meetings will help keep everyone updated.Risk management is another biggie. We can't predicteverything, but we can certainly identify potential issues and have contingency plans ready. It's all about being proactive, not reactive.Now, let's talk about resources. We need to allocate the right people, tools, and time to make this plan successful. Don't forget to consider external factors like budget and availability.Monitoring and evaluation are also essential. We need to keep an eye on things and adjust as we go. Remember,this is a fluid plan – it's not set in stone. Flexibility is key.Lastly, let's not forget about the end goal. What are we ultimately aiming for? Clarity on that will help us stay focused and make sure we're moving in the right direction.So there you have it – a high-level overview of our control plan. Remember, this is just the first draft, so feel free to suggest changes or add your own ideas. We're all in this together!。
05DUB–01–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM05–685850AuthorĂ:DateĂ:2004 COROLLA (RM1037U)WIRELESS DOOR LOCK CONTROL SYSTEMHOW TO PROCEED WITH TROUBLESHOOTINGHINT:STroubleshooting of the wireless door lock control system is based on the premise that the power door lock system is operating normally. Therefore, before troubleshooting the wireless door lock control sys-tem, first make certain that the the power door lock system is operating normally.SUse this procedure to troubleshoot the wireless door lock control system.1VEHICLE BROUGHT TO WORKSHOP2CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK (See page 05–686)3PROBLEM SYMPTOMS TABLE (See page 05–691)(a)If the fault is not listed on the problem symptoms table, proceed to A.(b)If the fault is listed on the problem symptoms table, proceed to B.BGo to step 5A4OVERALL ANALYSIS AND TROUBLESHOOTING(a)Terminals of ECU (See page 05–688)(b)On–vehicle inspection (See page 73–8)5ADJUST , REPAIR OR REPLACE6CONFIRMATION TESTEND056B8–07WIRELESS DOOR LOCK CONTROL SYSTEM Check SheetCustomer’s NameVINProduction Date Licence No.Odometer ReadingInspector’s Namekm miles//////Date Vehicle Brought inDate Problem First Occurred Frequency Problem OccursWeather Conditions When Problem OccurredDate Transmitter Battery Last ReplacedWeatherOutdoorTemperature PlaceConstant Sometimes ( times/per day, month)Once onlyFine Cloudy Rainy SnowyVarious/OthersHotWarm CoolCold (Approx. °C ( °F))EverywhereSpecific Locality ( )//P r o b l e m S y m p t o m sWhole wireless door lock control system does not operate.Only door unlock function does not operate.Only door lock function does not operate.Doors are locked by wireless door lock operation even when doors are open.Wireless door lock functions abnormally.Others05–686–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM851AuthorĂ:DateĂ:2004 COROLLA (RM1037U)CUSTOMER PROBLEM ANALYSIS CHECK056BB–04B59374Front Door Lock LHRear Door Lock LHFront Door Courtesy Switch LHRear Door Lock RHRear Door Courtesy Switch LHDoor Control Receiver (Located inside the Roof Side Garnish Inner RH)TransmitterFront Door Lock RHUnlock Warning SwitchPower Window Master Switch (Door Lock Control Switch LH)Instrument Panel J/B (Integration Relay)Rear Door Courtesy Switch RHFront Door Courtesy Switch RHDoor Lock Control Switch RH–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM05–687852AuthorĂ:DateĂ:2004 COROLLA (RM1037U)LOCATION056BC–02B57790I11Integration Relay Connector (Wire Harness Side)05–688–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM853AuthorĂ:DateĂ:2004 COROLLA (RM1037U)TERMINALS OF ECU1.INSPECT INTEGRATION RELAY(a)Disconnect the connector from the integration relay.(b)Check the continuity between each terminal of the disconnected connector and the body ground, as shown in the illustration and table.Standard:If the result is not as specified, the vehicle’s side may malfunction.(c)Reconnect the connector and check the voltage between each terminal and the body ground, asshown in the illustration and table.Standard:If the result is not as specified, the integration relay may malfunction.B5937605–690–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM855AuthorĂ:DateĂ:2004 COROLLA (RM1037U)(a)Disconnect the connectors IA, IB, ID, IF, IH and IJ of the instrument panel J/B.(b)Check the continuity between each terminal of the disconnected connectors and the body ground, as shown in the illustration and table.Standard:If the result is not as specified, the vehicle’s side may malfunction.(c)Reconnect the connectors and check the voltage between each terminal and the body ground, asshown in the illustration and table.Standard:If the result is not as specified, the integration relay or instrument panel J/B assembly may malfunction.056BD–07–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM05–691856AuthorĂ:DateĂ:2004 COROLLA (RM1037U)PROBLEM SYMPTOMS TABLEB7040051+BGNDRDA PRG23L–R G–Y Instrument Panel J/BIntegration RelayIDID RDAPRG 78W–BBH108L–YJ9D3Door Control ReceiverW–BJ8A AJ/C48U1Unlock Warning Switch Assy Center J/B J6J/C KSWIJL–B164A 4A15L–B12W–B AIEToBattery05–692–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM857AuthorĂ:DateĂ:2004 COROLLA (RM1037U)ONLY WIRELESS CONTROL FUNCTION DOES NOT OPERATE (PREPARE NEW OR NORMAL TRANSMITTER OF THE SAME TYPE VEHICLE)CIRCUIT DESCRIPTIONThe door control receiver receives a signal from the transmitter and sends this signal to the integration relay.Then, the integration relay controls door operation by sending a door LOCK/UNLOCK signal to each door lock motor.WIRING DIAGRAM05DUC–01–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM05–693858AuthorĂ:DateĂ:2004 COROLLA (RM1037U)INSPECTION PROCEDUREHINT:The switch described in this text is a switch for transmitting signals which is built in the door control transmit-ter.1CHECK WIRELESS DOOR LOCK CONTROL FUNCTIONS (See page 73–8)NGGo to step 2OK NORMAL2REPLACE TRANSMITTER BATTERY WITH NORMAL ONE(a)After replacing the transmitter battery with a new or normal one, check that the doors can lock and unlock by using the transmitter LOCK/UNLOCK switch.NGGo to step 3OKREPLACE TRANSMITTER BATTERY3CHECK WIRELESS DOOR LOCK CONTROL FUNCTIONS(a)Check if UNLOCK–LOCK operates in standard operation.NOTICE:Standardized test procedure: Press the transmitter switch for 1 second, directing the beam to driver side door outside handle from a distance of 1 m (39.4 in.). The transmitter should be pointed directly at the door handle, i.e at 90_ angle to the vehicle body.NGREPLACE DOOR CONTROL TRANSMITTEROK4CONFIRM ROOM LAMP ON(a)Check that the wireless door lock buzzer sounds.B52341Room Lamp OFFa: 0.25 sec.b: 0.5 sec.ON ab05–694–DIAGNOSTICSWIRELESS DOOR LOCK CONTROL SYSTEM859AuthorĂ:DateĂ:2004 COROLLA (RM1037U)5SWITCH TO SELF–DIAGNOSTIC MODE(a)Switch to self–diagnostic mode by operating the ignition key cylinder.(1)Put the vehicle under the vehicle’s initial condition (See page 73–8), insert the key into the igni-tion key cylinder and remove it.(2)Within 5 seconds after the key is removed (step 1), insert the key into the ignition key cylinder(ignition key OFF) and perform the following once: Turn the ignition switch to ON and return it to OFF.(3)Within 30 seconds after the ignition switch is returned to OFF (step 2), perform the following 9times: Turn the ignition switch to ON and return it to OFF.NOTICE:If operation has failed, the system will return to normal mode.HINT:S Turning the ignition switch ON after step 3 has been completed will end self–diagnostic mode.S Do not lock or unlock doors during self–diagnostic mode.(b)Check that the system has switched to self–diagnostic mode by the blinking frequency of the room lamp.NG Go to step 9OKNormal wave of UNLOCK switch is receivedNo diagnosis outputsRoom Light OutputONOFFT1: 0.25 sec.T2: 0.5 sec.Wave ReceivingRoom Light OutputONOFFRoom Light OutputOFFT1T1T1T2Normal wave of LOCK switch is receivedRoom Light OutputONOFFT1T2Unmatching recognition code6CHECK BY SELF–DIAGNOSTIC MODE(a)Inspect the diagnosis outputs when the door control transmitter switch is held down (The diagnosis outputs can be checked with the outputs of the room lamp).HINT:S In the case of a reception of the normal wave of the door LOCK and UNLOCK switch (room lamp blink-ing), go to step A.S In the case of an unmatching recognition code (room lamp ON), go to step B.SIn the case of no diagnosis outputs (room lamp OFF), go to step C.A Go to step 16CGo to step 8B7REGISTER RECOGNITION CODE(a)Check that the system can switch to rewrite mode or add mode and whether a recognition code can be registered.NGGo to step 15OK NORMAL8CHECK RESPONSE OF DOOR CONTROL RECEIVER(a)When a new or normal door control transmitter switch for the same type vehicle is held down, checkthat a diagnosis of unmatching recognition code is output.NG Go to step 12OKREPLACE DOOR CONTROL TRANSMITTER9CONFIRM INPUT METHOD OF SELF–DIAGNOSTIC MODE(a)When the method for switching the system to self–diagnostic mode works, proceed to A.(b)When the method for switching the system to self–diagnostic mode does not work, proceed to B.B Go to step 5A10INSPECT UNLOCK WARNING SWITCH ASSYPushedB51903U1IJ21Instrument Panel J/B (Wire Harness Side)Door Control Receiver (Wire Harness Side)CHECK WIRE HARNESS (DOOR CONTROL RECEIVERB51174Door Control ReceiverD3B59377Instrument Panel J/B(Wire Harness Side)Door Control Receiver (Wire Harness Side)IDD313CHECK DOOR CONTROL RECEIVER(a)Reconnect the connector to the door control receiver, and check the voltage between the terminal and the body ground, as shown in the illustration and table.Standard:NGGo to step 15OK14CHECK WIRE HARNESS (DOOR CONTROL RECEIVER ⇔ INSTRUMENT PANEL J/B) (DOOR CONTROL RECEIVER OR INSTRUMENT PANEL J/B ⇔ BODY GROUND)OK15REPLACE DOOR CONTROL RECEIVER WITH NORMAL ONENG Go to step 16OKREPLACE DOOR CONTROL RECEIVER16REPLACE INTEGRATION RELAY WITH NORMAL ONENG REPLACE INSTRUMENT PANEL JUNCTIONBLOCK ASSYOKREPLACE INTEGRATION RELAY。
丰田汽车5S和安全卫生管理手册目录1.基本方针： (2)2.企业基础： (2)3.5S方针的策略重点： (2)3.1 建立使顾客100%满意的质量保证体制 (2)3.2 改进业务流程、削减在库、遵守交期 (2)3.3 强化成本竞争力 (2)3.4 积累与提高生产技术力 (2)3.5 提高新技术的推广速度 (2)3.6 构筑企业基础 (2)4.5S与环境安全的目标 (2)5.5S的定义 (2)6.5S活动的职责 (2)7.5S活动的要求 (3)8.5S对应的措施 (3)9.安全卫生管理 (12)10.工作场所的安全化 (25)11.附件 5S管理表格 (27)1.基本方针：提供顾客100%满意的服务，创建员工100%满意的公司。
2.企业基础：危机管理体制，人才培养，环境安全以及5S的推行3.5S方针的策略重点：3.1建立使顾客100%满意的质量保证体制3.2改进业务流程、削减在库、遵守交期3.3强化成本竞争力3.4积累与提高生产技术力3.5提高新技术的推广速度3.6构筑企业基础4.5S与环境安全的目标4.1提高生产性4.2提高服务水平和维修产品质量4.3提高速度4.4提高人员素质4.5提高安全性5.5S的定义5.1整理：工作现场，区别要与不要的东西，只保留有用的东西，撤除不需要的东西；5.2整顿：把要用的东西，按规定位置摆放整齐，并做好标识进行管理；5.3清扫：将不需要的东西清除掉，保持工作现场无垃圾，无污秽状态；5.4清洁：维持以上整理、整顿、清扫后的局面，使工作人员觉得整洁卫生；5.5修养：通过进行上述4S的活动，让每个员工都自觉遵守各项规章制度，养成良好的工作习惯，做到“以厂为家、以厂为荣”的地步。
6.5S活动的职责6.1办公室负责组织整个公司的5S及安全卫生的检查6.2各部门负责按5S管理要求对本部门的5S及安全卫生进行检查6.3责任部门负责对5S及安全卫生检查中发现的问题进行改进7.5S活动的要求7.1良好的仪表及礼仪：统一规范的着装要求，良好的坐姿、站姿，电话礼仪，整洁、明亮、大方、舒适的接待环境7.2单一整洁的办公室：台面整洁，文具单一化管理，公用设施责任人标识7.3生产工具管理：单一化管理7.4现场管理：分区划线，员工工作井然有序，工作环境清洁明亮7.5工作速度和效率：最佳的速度和零不良率7.6空间效率：对现场分区划线，对各场地的利用率予于分析，增加有限空间的利用价值7.7严明的小组督导：上班前经理、班组长对员工进行检查督导，工作过程中，对发现的问题及时开展小组督导，下班前对全天的工作进行总结7.8工作评估：自我评估与综合考核评价相结合8.5S对应的措施8.1整理的措施8.1.1清除不用物品的措施a）进行整理，首先要根据情况，分清什么需要，什么不需要。
