电子制造业新产品导入NPI及常用英文词汇;产品定义(EVT),产品设计(DVT),定型测试;EVT(EngineerVerification;DVT(DesignVerificationTe;PVT(Production /Process/P;1)产品确证历程:EVT(Engineering;2)EVT;Poduct/EngineeringSpec if;(由R
电子制造业新产品导入NPI及常用英文词汇
产品定义(EVT),产品设计(DVT),定型测试(PVT)
EVT (Engineer Verification Test)工程样品验证测试,
DVT (Design Verification Test)设计样品验证测试,
PVT(Production/Process/Pilot Verification Test)生产验证测试。
1)产品确证历程:EVT(Engineering Verification Test)---> DVT(Design Veri fication Test) ---> PVT(Process Verification Test);
2)EVT
Poduct/Engineering Specification complete
(由 R&D 完成,内容: 一些重要的参数,重要特征)
Design Verification Plan ( B-test, Compatibility-test, EMI ) (由技服部作)
初步之BOM
(R&D完成)
Cost Review
(PMP 负责)
Test equipment and Tooling
(R&D 和工程部门)
Test process documented and released
测试程序或测试文件
Failure analysis and corrective actions
针对不良点作设计上的改善
3)DVT
Design Verification Test( B-test , Compatibility-test, EMI ) complete 概念1:可靠性测试: 产品在既定的时间内, 在特定的条件下完成特定功能和性能的机率
概念2:B-test--- Basic test 包括:
Function Test
Safety Test
Environment Test
Mechanical Test
概念3:Safety Test 主要有:
Hit-Pot 高压测试
绝缘电阻测试
Current Leakage(电流测试)
接地测试
概念4:Mechanical Test 主要有
Vibration Test(振动试验)
Drop Test(落体试验)
概念5: Compatibility test --- 兼容性测试硬件与软件之兼容性
硬件与硬件之兼容性
概念6: EMI Test--- 抗静电 ,电磁干扰Agency Compliances complete
安规承认测试,安规组负责
Design Change Phased in
设计变更切入
MPI & TPI & QII 等等制程文件试用的制作完毕
BOM 进一步修改
Failure Analysis and Corrective actions
形成 AVL---- Acceptable Vendor List
4)PVT
Failure analysis / corrective action
First article inspection review with customer and documented 制程安排好,各种制程文件修改并正式发行
Operators/ Inspectors traning / certification program
C-Test----仅小变更,仅需做 change-test 变可. 此测试可仅针对变更项做 ORT Test--- ongoing reliability test
连续测试 2000小时
PMP 召开会议---作总结
GO or STOP
5)机构件的 3B Approval
TVR--- Tooling Verification Report
对生产出来的产品做全尺寸测量
Cpk Report
制程能力报告
TVR & Cpk 由品保与工程部门共同完成
Flow Chart ----流程图
怎样安排制程
PMP --- Process Management Plan
制程安排,制程控制要点,设备,检验方法, 检验频率等等Flow Chart & PMP 由 IE 制作
FAP ( Final Audit Program )
要求图文并茂
试模报告
塑料成形条件, 冲压成形条件
各单件之图面及组件之装配图
材质证明书
ECN--- Engineering Change Notice
要求及时地切入工程变更
工厂/设计产品测试:
BVT是Build Verification Test,基本验证测试,对完成的代码进行编译和连接,产生一个构造,以检查程序的主要功能是否会像预期一样进行工作。
EVT是Engineer Verification Test,工程样品验证测试。
DVT是Design Verification Test的简称,设计验证测试,是硬件生产中不可缺少的一个检测环节,包括模具测试、电子性能、外观测试等等。
PVT全称为Process Verification Test,意为小批量过程验证测试,硬件测试的一种,主要验证新机型的各功能实现状况并进行稳定性及可靠性测试。
Engineering Verification Testing (EVT)
Identifying design problems and solving them as early in the design cyc le as possible, is key to keeping your project on time and within budget. T oo often, product design and performance problems are not detected until la te in the product development cycle —when you’re getting ready to ship yo ur product. The old adage holds true: Its costs a penny to make a change in engineering, a dime in production and a dollar after a product is in the f ield.
In the Prototyping stage, engineers create actual working samples of th e product they plan to produce. Engineering Verification Testing (EVT) is u sed on prototypes to verify that the design meets pre-determined specificat ions and design goals. This valuable information is used to validate the de sign as is, or identify areas that need to be modified.
Percept’s proven EVT testing process helps clients to quickly identify and resolve design issues early in the design cycle, improving future produ ct performance while saving time and money.
EVT:
Consists of basic functional tests, parametric measurements,
specification verification Is performed on first engineering prototypes Ensures basic unit performance to design goals and specifications DVT / EVT
Design Verification Testing (DVT)
After prototyping, the product is moved to the next phase of the design cycle: Design Refinement. Engineers revise and improve the design to meet performance and design requirements and specifications. Design Verification Testing is performed to deliver objective, comprehensive t esting verifying all product specifications, interface standards, OEM requi rements, and diagnostic commands.
Percept’s thorough, objective DVT methodology delivers objective, comp rehensive testing to verify all product specifications, interface standards, OEM requirements, and diagnostic commands.
DVT is an intensive testing program consisting of five areas of testing: Functional Testing (including usability) Performance Testing Climatic Test ing Reliability Testing Compliance Testing
Process (or Pilot) Verification Test (PVT)
Subset of Design Verification Tests (DVT) Performed on pre-production o r production units Verifies design has been correctly implemented into prod uction
CVT Compatibility Verification Testing
产品定义(EVT)、产品设计(DVT),到定型测试(PVT)三大阶段是系统化产品研发流程。 70?!&
DVT :Design Verification Test,是由开发样机阶段向生产样机阶段转换所必须的技术评审,
DVT阶段:指从EVT评审通过后到DVT评审的阶段。包括模具测试、电子性能、外观测试等.
重点是确认:1、是否符合产品定义要求,2、可否批量生产,由项目部输出评审报告。
PVT:Production Verification Test,是由生产样机阶段向量产阶段转换所必须的技术评审,
PVT阶段:指从DVT评审通过后到PVT评审的阶段。主要验证新机型的各功能实现状况并进行稳定性及可靠性测试。
重点是确认:能否量产,由项目部输出评审报告。
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EVT: Engineering Verification Test
工程验证测试
产品开发初期的设计验证。设计者实现样品时做初期的测试验证,包括功能和安规测试,一般由RD(Research&Development)对样品进行全面验证,因是样品,问题可能较多,测试可能会做N次。
DVT: Design Verification Test
设计验证测试
解决样品在EVT阶段的问题后进行,对所有信号的电平和时序进行测试,完成安规测试,由RD和DQA(Design Qualiy Assurance)验证。此时产品基本定型。
DMT: Design Maturity Test
成熟度验证
可与DVT同时进行,主要极限条件下测试产品的MTBF(Mean Time Between
Failure)。HALT(High Accelerated Life Test)&HASS(High Accelerated Stres s Screen)等,是检验产品潜在缺陷的有效方法。
PVT: Pilot-run Verification Test
小批量过程验证测试,
验证新机型的各功能实现状况并进行稳定性及可靠性测试。
MVT: Mass-Production Verification Test
量产验证测试
验证量产时产品的大批量一致性,由DQA验证。
MP: Mass-Production 量产
电子制造专业术语大集合
Engineer 工程
PE: Products Engineer 产品工程 Process engineer 制程工程 TE: Test Engin eer 测试工程
ME: Manufacturing Engineer 制造工程; Mechanical Engineer 机械工程 IE: I ndustrial Engineer 工业工程
DCC: Document Control Center 文管中心
BOM: Bill OF Material 材料清单
ECN: Engineering Change Notice 工程变动公告
TECN: Temporary Engineering Change Notice 工程临时变动公告 ATY: Assembl y Test Yield Total Yield 直通率
TPM: Total Productivity Maintenance
PM: Product Manager; Project Manager
ECR: Engineering Change Request 工程变更申请ECO: Engineering Change Request 工程变更指令EN: Engineering Notice 工程通报
WPS: Work Procedure Sheet 工作说明书