NUMERICAL CONTROL数控技术
NUMERICAL CONTROL
Numerical control(N／C)is a form of programmable automation in which the processing equipment is controlled by means of numbers，letters，and other symbols．The numbers，letters，and symbols are coded in an appropriate format to define a program of instructions for a particular workpart or job．When the job changes，the program of instructions is changed．The capability to change the program is what makes N／C suitable for low-and medium-volume production．It is much easier to write programs than to make major alterations of the processing equipment．
There are two basic types of numerically controlled machine tools：point—to—point and continuous—path(also called contouring)．Point—to—point machines use unsynchronized motors，with the result that the position of the machining head Can be assured only upon completion of a movement，or while only one motor is running．Machines of this type are principally used for straight—line cuts or for drilling or boring．
The N／C system consists of the following components：data input，the tape reader with the control unit，feedback devices，and the metal—cutting machine tool or other type of N／C equipment．
Data input，also called“man—to—control link”，may be provided to the machine tool manually，or entirely by automatic means．Manual methods when used as the sole source of input data are restricted to a relatively small number of inputs．Examples of manually operated devices are keyboard dials，pushbuttons，switches，or thumbwheel selectors．These are located on a console near the machine．Dials ale analog devices usually connected to a syn-chro-type resolver or potentiometer．In most cases，pushbuttons，switches，and other similar types of selectors aye digital input devices．Manual input requires that the operator set the controls for each operation．It is a slow and tedious process and is seldom justified except in elementary machining applications or in special cases．
In practically all cases，information is automatically supplied to the control unit and the machine tool by cards，punched tapes，or by magnetic tape．Eight—channel punched paper tape is the most commonly used form of data input for conventional N／C systems．The coded instructions on the tape consist of sections of punched holes called blocks．Each block represents a machine function，a machining operation，or a combination of the two．The entire N／C program on a tape is made up of an accumulation of these successive data blocks．Programs resulting in long tapes all wound
on reels like motion-picture film．Programs on relatively short tapes may be continuously repeated by joining the two ends of the tape to form a loop．Once installed，the tape is used again and again without further handling．In this case，the operator simply loads and unloads the parts．Punched tapes ale prepared on type writers with special tape—punching attachments or in tape punching units connected directly to acomputer system．Tape production is rarely error-free．Errors may be initially caused by the part programmer，in card punching or compilation，or as a result of physical damage to the tape during handling，etc．Several trial runs are often necessary to remove all errors and produce an acceptable working tape．
While the data on the tape is fed automatically，the actual programming steps ale done manually．Before the coded tape may be prepared，the programmer，often working with a planner or a process engineer, must select the appropriate N／C machine tool，determine the kind of material to be machined，calculate the speeds and feeds，and decide upon the type of tooling needed. The dimensions on the part print are closely examined to determine a suitable zero reference point from which to start the program．A program manuscript is then written which gives coded numerical instructions describing the sequence of operations that the machine tool is required to follow to cut the part to the drawing specifications．
The control unit receives and stores all coded data until a complete block of information has been accumulated．It then interprets the coded instruction and directs the machine tool through the required motions．
The function of the control unit may be better understood by comparing it to the action of a dial telephone，where，as each digit is dialed，it is stored．When the entire number has been dialed，the equipment becomes activated and the call is completed．
Silicon photo diodes，located in the tape reader head on the control unit，detect light as it passes through the holes in the moving tape．The light beams are converted to electrical energy，which is amplified to further strengthen the signal．The signals are then sent to registers in the control unit, where actuation signals are relayed to the machine tool drives．
Some photoelectric devices are capable of reading at rates up to 1000 characters per second．High reading rates are necessary to maintain continuous machine—tool motion；otherwise dwell marks may be generated by the cutter on the part during contouring operations．The reading device must be capable of reading data blocks at a rate faster than the control system can process the data．
A feedback device is a safeguard used on some N／C installations to constantly compensate for errors between the commanded position and the actual location of the moving slides of the machine tool．An N／C machine equipped with this kind of a direct feedback checking device has what is known as a closed-loop system．Positioning control is accomplished by a sensor which，during the actual operation，records the position of the slides and relays this information back to the control unit．Signals thus received ale compared to input signals on the tape，and any discrepancy between them is automatically rectified．
In an alternative system，called an open—loop system，the machine is positioned solely by stepping motor drives in response to commands by a controllers．There are three basic types of NC motions, as follows:
Point-to-point or Positional Control In point-to-point control the machine tool elements (tools, table, etc.) are moved to programmed locations and the machining operations performed after the motions are completed. The path or speed of movement between locations is unimportant; only the coordinates of the end points of the motions are accurately controlled. This type of control is suitable for drill presses and some boring machines, where drilling, tapping, or boring operations must be performed at various locations on the work piece. Straight-Line or Linear Control Straight-Line control systems are able to move the cutting tool parallel to one of the major axes of the machine tool at a controlled rate suitable for machining. It is normally only possible to move in one direction at a time, so angular cuts on the work piece are not possible, consequently, for milling machines, only rectangular configurations can be machined or for lathes only surfaces parallel or perpendicular to the spindle axis can be machined. This type of controlled motion is often referred to as linear control or a half-axis of control. Machines with this form of control are also capable of point-to-point control.
Continuous Path or Contouring Control In continuous path control the motions of two or more of the machine axes are controlled simultaneously, so that the position and velocity of the can be tool are changed continuously. In this way curves and surfaces can be machined at a controlled feed rate. It is the function of the interpolator in the controller to determine the increments of the individual controlled axes of the machines necessary to produce the desired motion. This type of control is referred to as continuous control or a full axis of control.
Some terminology concerning controlled motions for NC machines has been introduced. For example, some machines are referred to as four-or five-or even six-axis machines. For a vertical milling machine three axes of control are fairly obvious, these being the usual X, Y, Z coordinate
directions. A fourth or fifth axis of control would imply some form of rotary table to index the work piece or possibly to provide angular motion of the work head. Thus, in NC terminology an axis of control is any controlled motion of the machine elements (spindles, tables, etc). A further complication is use of the term half-axis of control; for example, many milling machines are referred to as 2.5-axis machine. This means that continuous control is possible for two motions (axes) and only linear control is possible for the third axis. Applied to vertical milling machines, 2.5axis control means contouring in the X, Y plane and linear motion only in the Z direction. With these machines three-dimensional objects have to be machined with water lines around the surface at different heights. With an alternative terminology the same machine could be called a 2CL machine (C for continuous, L for linear control). Thus, a milling machine with continuous control in the X, Y, Z directions could be termed be a three-axis machine or a 3c machine, Similarly, lathes are usually two axis or 2C machines. The degree of work precision depends almost entirely upon the accuracy of the lead screw and the rigidity of the machine structure．With this system．there is no self-correcting action or feedback of information to the control unit．In the event of an unexpected malfunction，the control unit continues to put out pulses of electrical current．If，for example，the table on a N／C milling machine were suddenly to become overloaded，no response would be sent back to the controller．Because stepping motors are not sensitive to load variations，many N／C systems are designed to permit the motors to stall when the resisting torque exceeds the motor torque．Other systems are in use，however，which in spite of the possibility of damage to the machine structure or to the mechanical system，ale designed with special high—torque stepping motors．In this case，the motors have sufficient capacity to“overpower’’the system in the event of almost any contingency．
The original N／C used the closed—loop system．Of the two systems，closed and open loop，closed loop is more accurate and，as a consequence，is generally more expensive．Initially，open—loop systems were used almost entirely for light-duty applications because of inherent power limitations previously associated with conventional electric stepping motors．Recent advances in the development of electro hydraulic stepping motors have led to increasingly heavier machine load applications．
数控技术
数控是可编程自动化技术的一种形式，通过数字、字母和其他符号来控制加工设备。数字、字母和符号用适当的格式编码为一个特定工件定义指令程序。当工件
改变时，指令程序就改变。这种改变程序的能力使数控适合于中、小批量生产，写一段新程序远比对加工设备做大的改动容易得多。
数控机床有两种基本形式：点位控制和连续控制(也称为轮廓控制)。点位控制机床采用异步电动机，因此，主轴的定位只能通过完成一个运动或一个电动机的转动来实现。这种机床主要用于直线切削或钻孔、镗孔等场合。
数控系统由下列组件组成：数据输入装置，带控制单元的磁带阅读机，反馈装置和切削机床或其他形式的数控设备。
数据输人装置，也称“人机联系装置”，可用人工或全自动方法向机床提供数据。人工方法作为输人数据唯一方法时，只限于少量输入。人工输入装置有键盘，拨号盘，按钮，开关或拨轮选择开关，这些都位于机床附近的一个控制台上。拨号盘通常连到一个同步解析器或电位计的模拟装置上。在大多数情况下，按钮、开关和其他类似的旋钮是数据输入元件。人工输入需要操作者控制每个操作，这是一个既慢又单调的过程，除了简单加工场合或特殊情况，已很少使用。
几乎所有情况下，信息都是通过卡片、穿孔纸带或磁带自动提供给控制单元。在传统的数控系统中，八信道穿孔纸带是最常用的数据输入形式，纸带上的编码指令由一系列称为程序块的穿孔组成。每一个程序块代表一种加工功能、一种操作或两者的组合。纸带上的整个数控程序由这些连续数据单元连接而成。带有程序的长带子像电影胶片一样绕在盘子上，相对较短的带子上的程序可通过将纸带两端连接形成一个循环而连续不断地重复使用。带子一旦安装好，就可反复使用而无需进一步处理。此时，操作者只是简单地上、下工件。穿孔纸带是在带有特制穿孔附件的打字机或直接连到计算机上的纸带穿孔装置上做成的。纸带制造很少不出错，错误可能由编程、卡片穿孔或编码、纸带穿孔时的物理损害等形成。通常，必须要试走几次来排除错误，才能得到一个可用的工作纸带。
虽然纸带上的数据是自动进给的，但实际编程却是手工完成的，在编码纸带做好前，编程者经常要和一个计划人员或工艺工程师一起工作，选择合适的数控机床，决定加工材料，计算切削速度和进给速度，决定所需刀具类型，仔细阅读零件图上尺寸，定下合适的程序开始的零参考点，然后写出程序清单，其上记载有描述加工顺序的编码数控指令，机床按顺序加工工件到图样要求。
控制单元接受和储存编码数据，直至形成一个完整的信息程序块，然后解释数控指令，并引导机床得到所需运动。
为更好理解控制单元的作用，可将它与拨号电话进行比较，即每拨一个数字，就储存一个，当整个数字拨好后，电话就被激活，也就完成了呼叫。
装在控制单元里的纸带阅读机，通过其内的硅光二极管，检测到穿过移动纸带上的孔漏过的光线，将光束转变成电能，并通过放大来进一步加强信号，然后将信号送到控制单元里的寄存器，由它将动作信号传到机床驱动装置。
有些光电装置能以高达每秒1000个字节的速度阅读，这对保持机床连续动作是必须的，否则，在轮廓加工时，刀具可能在工件上产生划痕。阅读装置必须要能以比控制系统处理数据更快的速度来阅读数据程序块。
反馈装置是用在一些数控设备上的安全装置，它可连续补偿控制位置与机床运动滑台的实际位置之间的误差。装有这种直接反馈检查装置的数控机床有一个闭环系统装置。位置控制通过传感器实现，在实际工作时，记录下滑台的位置，并将这些信息送回控制单元。接受到的信号与纸带输入的信号相比较，它们之间的任何偏差都可得到纠正。
在另一个称为开环的系统中，机床仅由响应控制器命令的步进电动机驱动定位，工件的精度几乎完全取决于丝杠的精度和机床结构的刚度。有几个理由可以说明步进电机是一个自动化申请的非常有用的驱动装置。对于一件事物，它被不连续直流电压脉冲驱使,是来自数传计算机和其他的自动化的非常方便的输出控制系统。当多数是索引或其他的自动化申请所必备者的时候，步进电机对运行一个精确的有角进步也是理想的。因为控制系统不需要监听就提供特定的输出指令而且期待系统适当地反应的公开- 环操作造成一个回应环，步进电机是理想的。一些工业的机械手使用高抬腿运步的马乘汽车驾驶员，而且步进电机是有用的在数字受约束的工作母机中。这些申请的大部分是公开- 环 ,但是雇用回应环检测受到驱策的成份位置是可能的。环的一个分析者把真实的位置与需要的位置作比较，而且不同是考虑过的错误。那然后驾驶员能发行对步进电机的电脉冲，直到错误被减少对准零位。在这个系统中，没有信息反馈到控制单元的自矫正过程。出现误动作时，控制单元继续发出电脉冲。比如，一台数控铣床的工作台突然过载，阻力矩超过电机转矩时，将没有响应信号送回到控制器。因为，步进电机对载荷变化不敏感，所以许多数控系统设计允许电机停转。然而，尽管有可能损坏机床结构或机械传动系统，也有使用带有特高转矩步进电机的其他系统，此时，电动机有足够能力来应付系统中任何偶然事故。
最初的数控系统采用开环系统。在开、闭环两种系统中，闭环更精确，一般说来更昂贵。起初，因为原先传统的步进电动机的功率限制，开环系统几乎全部用于轻加工场合，最近出现的电液步进电动机已越来越多地用于较重的加工领域。
Lesson 1 力学的基本概念 1、词汇： statics [st?tiks] 静力学；dynamics动力学；constraint约束；magnetic [m?ɡ＇netik]有磁性的；external [eks＇t?:nl] 外面的, 外部的；meshing啮合；follower从动件；magnitude [＇m?ɡnitju:d] 大小；intensity强度，应力；non-coincident [k?u＇insid?nt]不重合；parallel [＇p?r?lel]平行；intuitive 直观的；substance物质；proportional [pr?＇p?:??n?l]比例的；resist抵抗，对抗；celestial [si＇lestj?l]天空的；product乘积；particle质点；elastic [i＇l?stik]弹性；deformed变形的；strain拉力；uniform全都相同的；velocity[vi＇l?siti]速度；scalar[＇skeil?]标量；vector[＇vekt?]矢量；displacement代替；momentum [m?u＇ment?m]动量； 2、词组 make up of由……组成；if not要不，不然；even through即使，纵然； Lesson 2 力和力的作用效果 1、词汇： machine 机器；mechanism机构；movable活动的；given 规定的，给定的，已知的；perform执行；application 施用；produce引起，导致；stress压力；applied施加的；individual单独的；muscular [＇m?skjul?]]力臂；gravity[ɡr?vti]重力；stretch伸展，拉紧，延伸；tensile[tensail]拉力；tension张力，拉力；squeeze挤；compressive 有压力的，压缩的；torsional扭转的；torque转矩；twist扭，转动；molecule [m likju:l]分子的；slide滑动; 滑行；slip滑，溜；one another 互相；shear剪切；independently独立地，自立地；beam梁；compress压；revolve (使)旋转；exert [iɡ＇z?:t]用力，尽力，运用，发挥，施加；principle原则, 原理，准则，规范；spin使…旋转；screw螺丝钉；thread螺纹； 2、词组 a number of 许多；deal with 涉及，处理；result from由什么引起；prevent from阻止，防止；tends to 朝某个方向；in combination结合；fly apart飞散； 3、译文： 任何机器或机构的研究表明每一种机构都是由许多可动的零件组成。这些零件从规定的运动转变到期望的运动。另一方面，这些机器完成工作。当由施力引起的运动时，机器就开始工作了。所以，力和机器的研究涉及在一个物体上的力和力的作用效果。 力是推力或者拉力。力的作用效果要么是改变物体的形状或者运动，要么阻止其他的力发生改变。每一种
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技术要求 technical requirements 刚度 rigidity 内力 internal force 位移 displacement 截面 section 疲劳极限 fatigue limit 断裂 fracture 塑性变形 plastic distortion 脆性材料 brittleness material 刚度准则 rigidity criterion 垫圈 washer 垫片 spacer 直齿圆柱齿轮 straight toothed spur gear 斜齿圆柱齿轮 helical-spur gear 直齿锥齿轮 straight bevel gear 运动简图 kinematic sketch 齿轮齿条 pinion and rack 蜗杆蜗轮 worm and worm gear 虚约束 passive constraint 曲柄 crank 摇杆 racker 凸轮 cams
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外文翻译 英文原文 Belt Conveying Systems Development of driving system Among the methods of material conveying employed，belt conveyors play a very important part in the reliable carrying of material over long distances at competitive cost．Conveyor systems have become larger and more complex and drive systems have also been going through a process of evolution and will continue to do so．Nowadays，bigger belts require more power and have brought the need for larger individual drives as well as multiple drives such as 3 drives of 750 kW for one belt(this is the case for the conveyor drives in Chengzhuang Mine)．The ability to control drive acceleration torque is critical to belt conveyors’performance．An efficient drive system should be able to provide smooth，soft starts while maintaining belt tensions within the specified safe limits．For load sharing on multiple drives．torque and speed control are also important considerations in the drive system’s design. Due to the advances in conveyor drive control technology，at present many more reliable．Cost-effective and performance-driven conveyor drive systems covering a wide range of power are available for customers’ choices[1]. 1 Analysis on conveyor drive technologies 1．1 Direct drives Full-voltage starters．With a full-voltage starter design，the conveyor head shaft is direct-coupled to the motor through the gear drive．Direct full-voltage starters are adequate for relatively low-power, simple-profile conveyors．With direct fu11-voltage starters．no control is provided for various conveyor loads and．depending on the ratio between fu11-and no-1oad power requirements，empty starting times can be three or four times faster than full load．The maintenance-free starting system is simple，low-cost and very reliable．However, they cannot control starting torque and maximum stall torque；therefore．they are
机械专业英语词汇 陶瓷ceramics 合成纤维synthetic fibre 电化学腐蚀electrochemical corrosion 车架automotive chassis 悬架suspension 转向器redirector 变速器speed changer 板料冲压sheet metal parts 孔加工spot facing machining 车间workshop 工程技术人员engineer 气动夹紧pneuma lock 数学模型mathematical model 画法几何descriptive geometry 机械制图Mechanical drawing 投影projection 视图view 剖视图profile chart 标准件standard component 零件图part drawing 装配图assembly drawing 尺寸标注size marking 技术要求technical requirements 刚度rigidity 内力internal force 位移displacement 截面section 疲劳极限fatigue limit 断裂fracture 塑性变形plastic distortion 脆性材料brittleness material 刚度准则rigidity criterion 垫圈washer 垫片spacer 直齿圆柱齿轮straight toothed spur gear 斜齿圆柱齿轮helical-spur gear 直齿锥齿轮straight bevel gear 运动简图kinematic sketch 齿轮齿条pinion and rack 蜗杆蜗轮worm and worm gear 虚约束passive constraint 曲柄crank 摇杆racker 凸轮cams 共轭曲线conjugate curve 范成法generation method 定义域definitional domain 值域range 导数\\微分differential coefficient 求导derivation 定积分definite integral 不定积分indefinite integral 曲率curvature 偏微分partial differential 毛坯rough 游标卡尺slide caliper 千分尺micrometer calipers 攻丝tap 二阶行列式second order determinant 逆矩阵inverse matrix 线性方程组linear equations 概率probability 随机变量random variable 排列组合permutation and combination 气体状态方程equation of state of gas 动能kinetic energy 势能potential energy 机械能守恒conservation of mechanical energy 动量momentum 桁架truss 轴线axes 余子式cofactor 逻辑电路logic circuit 触发器flip-flop 脉冲波形pulse shape 数模digital analogy 液压传动机构fluid drive mechanism 机械零件mechanical parts 淬火冷却quench 淬火hardening 回火tempering 调质hardening and tempering 磨粒abrasive grain 结合剂bonding agent 砂轮grinding wheel 后角clearance angle 龙门刨削planing 主轴spindle
英文翻译 机械设计 一台完整机器的设计是一个复杂的过程。机械设计是一项创造性的工作。设计工程师不仅在工作上要有创造性，还必须在机械制图、运动学、工程材料、材料力学和机械制造工艺学等方面具有深厚的基础知识。 Machine Design The complete design of a machine is a complex process. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge. 任何产品在设计时第一步就是选择产品每个部分的构成材料。许多的材料被今天的设计师所使用。对产品的功能，它的外观、材料的成本、制造的成本作出必要的选择是十分重要的。对材料的特性必须事先作出仔细的评估。 One of the first steps in the design of any product is to select the material from which each part is to be made. Numerous materials are available to today's designers. The function of the product, its appearance, the cost of the material, and the cost of fabrication are important in making a selection. A careful evaluation of the properties of a. material must be made prior to any calculations. 仔细精确的计算是必要的，以确保设计的有效性。在任何失败的情况下，最好知道在最初设计中有有缺陷的部件。计算（图纸尺寸）检查是非常重要的。一个小数点的位置放错，就可以导致一个本可以完成的项目失败。设计工作的各个方面都应该检查和复查。 Careful calculations are necessary to ensure the validity of a design. In case of any part failures, it is desirable to know what was done in originally designing the defective components. The checking of calculations (and drawing dimensions) is of utmost importance. The misplacement of one decimal point can ruin an otherwise acceptable project. All aspects of design work should be checked and rechecked. 计算机是一种工具，它能够帮助机械设计师减轻繁琐的计算，并对现有数据提供进一步的分析。互动系统基于计算机的能力，已经使计算机辅助设计（CAD）和计算机辅助制造（CAM）成为了可能。心理学家经常谈论如何使人们适应他们所操作的机器。设计人员的基本职责是努力使机器来适应人们。这并不是一项容易的工作，因为实际上并不存在着一个对所有人来说都是最优的操作范围和操作
Optimum blank design of an automobile sub-frame Jong-Yop Kim a ,Naksoo Kim a,*,Man-Sung Huh b a Department of Mechanical Engineering,Sogang University,Shinsu-dong 1,Mapo-ku,Seoul 121-742,South Korea b Hwa-shin Corporation,Young-chun,Kyung-buk,770-140,South Korea Received 17July 1998 Abstract A roll-back method is proposed to predict the optimum initial blank shape in the sheet metal forming process.The method takes the difference between the ?nal deformed shape and the target contour shape into account.Based on the method,a computer program composed of a blank design module,an FE-analysis program and a mesh generation module is developed.The roll-back method is applied to the drawing of a square cup with the ˉange of uniform size around its periphery,to con?rm its validity.Good agreement is recognized between the numerical results and the published results for initial blank shape and thickness strain distribution.The optimum blank shapes for two parts of an automobile sub-frame are designed.Both the thickness distribution and the level of punch load are improved with the designed blank.Also,the method is applied to design the weld line in a tailor-welded blank.It is concluded that the roll-back method is an effective and convenient method for an optimum blank shape design.#2000Elsevier Science S.A.All rights reserved. Keywords:Blank design;Sheet metal forming;Finite element method;Roll-back method
启动轴starting axle 启动齿轮starting gear 启动棘轮starting ratchet wheel 复位弹簧restoring, pull back spring 弹簧座spring seating 摩擦簧friction spring 推力垫圈thrust washer 轴挡圈axle bumper ring 下料filling 切断cut 滚齿机gear-hobbing machine 剪料机material-shearing machine 车床lathe 拉床broaching machine 垂直度verticality, vertical extent 平行度 parallelism同心度 homocentricity 位置度position 拉伤pulling damage 碰伤bumping damage 缺陷deficiency 严重缺陷severe deficiency 摩擦力friction 扭距twist 滑动glide 滚动roll 打滑skid 脱不开can’t seperate 不复位can’t restore 直径diameter M值= 跨棒距test rod span 公法线common normal line 弹性elasticity 频率特性frequency characteristic 误差error 响应response 定位allocation 机床夹具jig 动力学dynamic 运动学kinematic 静力学static 分析力学analyse mechanics 拉伸pulling 压缩hitting 机床machine tool 刀具cutter 摩擦friction 联结link 传动drive/transmission 轴shaft 剪切shear 扭转twist 弯曲应力bending stress 三相交流电three-phase AC 磁路magnetic circles 变压器transformer 异步电动机asynchronous motor 几何形状geometrical 精度precision 正弦形的sinusoid 交流电路AC circuit 机械加工余量machining allowance 变形力deforming force 变形deformation 电路circuit 半导体元件semiconductor element 拉孔broaching 装配assembling 加工machining 液压hydraulic pressure 切线tangent 机电一体化mechanotronics mechanical-electrical integration 稳定性stability 介质medium 液压驱动泵fluid clutch 液压泵hydraulic pump 阀门valve 失效invalidation 强度intensity 载荷load 应力stress 安全系数safty factor 可靠性reliability 螺纹thread 螺旋helix 键spline 销pin 滚动轴承rolling bearing 滑动轴承sliding bearing 弹簧spring 制动器arrester brake 十字结联轴节crosshead 联轴器coupling 链chain 皮带strap 精加工finish machining 粗加工rough machining 变速箱体gearbox casing 腐蚀rust 氧化oxidation 磨损wear 耐用度durability 机械制图 Mechanical drawing 投影projection 视图view 剖视图profile chart 标准件standard component 零件图part drawing 装配图assembly drawing 尺寸标注size marking 技术要求 technical requirements 刚度rigidity 内力internal force 位移displacement 截面section 疲劳极限fatigue limit 断裂fracture 塑性变形plastic distortion 脆性材料brittleness material 刚度准则rigidity criterion 垫圈washer 垫片spacer 直齿圆柱齿轮 straight toothed spur gear 斜齿圆柱齿轮 helical-spur gear 直齿锥齿轮 straight bevel gear 运动简图kinematic sketch 齿轮齿条pinion and rack 蜗杆蜗轮worm and worm gear 虚约束passive constraint 曲柄crank 摇杆racker 凸轮cams 反馈feedback 发生器generator 直流电源DC electrical source 门电路gate circuit 外圆磨削external grinding 内圆磨削internal grinding 平面磨削plane grinding 变速箱gearbox 离合器clutch 绞孔fraising 绞刀reamer
翻译文献：INVESTIGATION ON DYNAMIC PERFORMANCE OF SLIDE UNIT IN MODULAR MACHINE TOOL （对组合机床滑台动态性能的调查报告） 文献作者：Peter Dransfield, 出处：Peter Dransfield, Hydraulic Control System-Design and Analysis of TheirDynamics, Springer-Verlag, 1981 翻译页数：p139—144 英文译文： 对组合机床滑台动态性能的调查报告 【摘要】这一张纸处理调查利用有束缚力的曲线图和状态空间分析法对组合机床滑台的滑动影响和运动平稳性问题进行分析与研究，从而建立了滑台的液压驱动系统一自调背压调速系统的动态数学模型。通过计算机数字仿真系统，分析了滑台产生滑动影响和运动不平稳的原因及主要影响因素。从那些中可以得出那样的结论，如果能合理地设计液压缸和自调背压调压阀的结构尺寸. 本文中所使用的符号如下： s1-流源，即调速阀出口流量； S el—滑台滑动摩擦力 R一滑台等效粘性摩擦系数： I1—滑台与油缸的质量 12—自调背压阀阀心质量 C1、c2—油缸无杆腔及有杆腔的液容； C2—自调背压阀弹簧柔度； R1, R2自调背压阀阻尼孔液阻， R9—自调背压阀阀口液阻 S e2—自调背压阀弹簧的初始预紧力； I4, I5—管路的等效液感 C5、C6—管路的等效液容： R5, R7-管路的等效液阻； V3, V4—油缸无杆腔及有杆腔内容积； P3, P4—油缸无杆腔及有杆腔的压力 F—滑台承受负载， V—滑台运动速度。本文采用功率键合图和状态空间分折法建立系统的运动数学模型，滑台的动态特性可以能得到显著改善。
High-speed milling High-speed machining is an advanced manufacturing technology, different from the traditional processing methods. The spindle speed, cutting feed rate, cutting a small amount of units within the time of removal of material has increased three to six times. With high efficiency, high precision and high quality surface as the basic characteristics of the automobile industry, aerospace, mold manufacturing and instrumentation industry, such as access to a wide range of applications, has made significant economic benefits, is the contemporary importance of advanced manufacturing technology. For a long time, people die on the processing has been using a grinding or milling EDM (EDM) processing, grinding, polishing methods. Although the high hardness of the EDM machine parts, but the lower the productivity of its application is limited. With the development of high-speed processing technology, used to replace high-speed cutting, grinding and polishing process to die processing has become possible. To shorten the processing cycle, processing and reliable quality assurance, lower processing costs. 1 One of the advantages of high-speed machining High-speed machining as a die-efficient manufacturing, high-quality, low power consumption in an advanced manufacturing technology. In conventional machining in a series of problems has plagued by high-speed machining of the application have been resolved. 1.1 Increase productivity High-speed cutting of the spindle speed, feed rate compared withtraditional machining, in the nature of the leap, the metal removal rate increased 30 percent to 40 percent, cutting force reduced by 30 percent, the cutting tool life increased by 70% . Hardened parts can be processed, a fixture in many parts to be completed rough, semi-finishing and fine, and all other processes, the complex can reach parts of the surface quality requirements, thus increasing the processing productivity and competitiveness of products in the market. 1.2 Improve processing accuracy and surface quality High-speed machines generally have high rigidity and precision, and other characteristics, processing, cutting the depth of small, fast and feed, cutting force low, the workpiece to reduce heat distortion, and high precision machining, surface roughness small. Milling will be no high-speed processing and milling marks the surface so that the parts greatly enhance the quality of the surface. Processing Aluminum when up Ra0.40.6um, pieces of steel processing at up to Ra0.2 ~ 0.4um.
机械专业相关词汇中英文翻译大全 单价unit price 工日合计Man-day total/work-day total 人工费cost of labor 材料费materials expenses 机械的mechanical 检查接线connection test 发电机generator 调相机phase regulator 周波cycle 减负荷装置 load-shedding equipment 断路器柜circuit breaker cabinet 单母线single busbar 互感器transformer 每相电流Current by Phase 封闭式插接close type socket joint 发电机控制面板generator control panel 分级卸载sorted unloading 同步控制synchronization control 调速器 speed governor 信号屏signal screen 继电器relay 高压柜high pressure cabinet 油浸电力变压器oil-immersed power transformer 空气断路器air circuit breaker 控制屏control panel 直流馈电屏direct current feed control panel 电容器electric condenser 计量盘metering panel 成套配电箱whole set of distribution box 落地式floor model 控制开关Control switches 铜芯电力电缆Copper core power cable 控制电缆actuating cable 热缩式电力电缆终端头pyrocondensation power cable terminal 钢结构支架配管steel structure bracket tubing 万用槽钢versatile U-steel 电缆托架 cable bracket 钢制托盘式桥架steel Tray-type cable support system waterproof socket 防水插座 防爆插座Explosion-proof socket 接地绞线earthing twisted pair 接地母线 earthing bus
204/JOURNAL OF BRIDGE ENGINEERING/AUGUST1999
JOURNAL OF BRIDGE ENGINEERING /AUGUST 1999/205 ends.The stress state in each cylindrical strip was determined from the total potential energy of a nonlinear arch model using the Rayleigh-Ritz method. It was emphasized that the membrane stresses in the com-pression region of the curved models were less than those predicted by linear theory and that there was an accompanying increase in ?ange resultant force.The maximum web bending stress was shown to occur at 0.20h from the compression ?ange for the simple support stiffness condition and 0.24h for the ?xed condition,where h is the height of the analytical panel.It was noted that 0.20h would be the optimum position for longitudinal stiffeners in curved girders,which is the same as for straight girders based on stability requirements.From the ?xed condition cases it was determined that there was no signi?cant change in the membrane stresses (from free to ?xed)but that there was a signi?cant effect on the web bend-ing stresses.Numerical results were generated for the reduc-tion in effective moment required to produce initial yield in the ?anges based on curvature and web slenderness for a panel aspect ratio of 1.0and a web-to-?ange area ratio of 2.0.From the results,a maximum reduction of about 13%was noted for a /R =0.167and about 8%for a /R =0.10(h /t w =150),both of which would correspond to extreme curvature,where a is the length of the analytical panel (modeling the distance be-tween transverse stiffeners)and R is the radius of curvature.To apply the parametric results to developing design criteria for practical curved girders,the de?ections and web bending stresses that would occur for girders with a curvature corre-sponding to the initial imperfection out-of-?atness limit of D /120was used.It was noted that,for a panel with an aspect ratio of 1.0,this would correspond to a curvature of a /R =0.067.The values of moment reduction using this approach were compared with those presented by Basler (Basler and Thurlimann 1961;Vincent 1969).Numerical results based on this limit were generated,and the following web-slenderness requirement was derived: 2 D 36,500a a =1?8.6?34 (1) ? ??? t R R F w ?y where D =unsupported distance between ?anges;and F y =yield stress in psi. An extension of this work was published a year later,when Culver et al.(1973)checked the accuracy of the isolated elas-tically supported cylindrical strips by treating the panel as a unit two-way shell rather than as individual strips.The ?ange/web boundaries were modeled as ?xed,and the boundaries at the transverse stiffeners were modeled as ?xed and simple.Longitudinal stiffeners were modeled with moments of inertias as multiples of the AASHO (Standard 1969)values for straight https://www.doczj.com/doc/1810173654.html,ing analytical results obtained for the slenderness required to limit the plate bending stresses in the curved panel to those of a ?at panel with the maximum allowed out-of-?atness (a /R =0.067)and with D /t w =330,the following equa-tion was developed for curved plate girder web slenderness with one longitudinal stiffener: D 46,000a a =1?2.9 ?2.2 (2) ? ? ? t R f R w ?b where the calculated bending stress,f b ,is in psi.It was further concluded that if longitudinal stiffeners are located in both the tension and compression regions,the reduction in D /t w will not be required.For the case of two stiffeners,web bending in both regions is reduced and the web slenderness could be de-signed as a straight girder panel.Eq.(1)is currently used in the ‘‘Load Factor Design’’portion of the Guide Speci?cations ,and (2)is used in the ‘‘Allowable Stress Design’’portion for girders stiffened with one longitudinal stiffener.This work was continued by Mariani et al.(1973),where the optimum trans-verse stiffener rigidity was determined analytically. During almost the same time,Abdel-Sayed (1973)studied the prebuckling and elastic buckling behavior of curved web panels and proposed approximate conservative equations for estimating the critical load under pure normal loading (stress),pure shear,and combined normal and shear loading.The linear theory of shells was used.The panel was simply supported along all four edges with no torsional rigidity of the ?anges provided.The transverse stiffeners were therefore assumed to be rigid in their directions (no strains could be developed along the edges of the panels).The Galerkin method was used to solve the governing differential equations,and minimum eigenvalues of the critical load were calculated and presented for a wide range of loading conditions (bedding,shear,and combined),aspect ratios,and curvatures.For all cases,it was demonstrated that the critical load is higher for curved panels over the comparable ?at panel and increases with an increase in curvature. In 1980,Daniels et al.summarized the Lehigh University ?ve-year experimental research program on the fatigue behav-ior of horizontally curved bridges and concluded that the slen-derness limits suggested by Culver were too severe.Equations for ‘‘Load Factor Design’’and for ‘‘Allowable Stress Design’’were developed (respectively)as D 36,500a =1?4?192(3)? ?t R F w ?y D 23,000a =1?4 ?170 (4) ? ? t R f w ?b The latter equation is currently used in the ‘‘Allowable Stress Design’’portion of the Guide Speci?cations for girders not stiffened longitudinally. Numerous analytical and experimental works on the subject have also been published by Japanese researchers since the end of the CURT project.Mikami and colleagues presented work in Japanese journals (Mikami et al.1980;Mikami and Furunishi 1981)and later in the ASCE Journal of Engineering Mechanics (Mikami and Furunishi 1984)on the nonlinear be-havior of cylindrical web panels under bending and combined bending and shear.They analyzed the cylindrical panels based on Washizu’s (1975)nonlinear theory of shells.The governing nonlinear differential equations were solved numerically by the ?nite-difference method.Simple support boundary condi-tions were assumed along the curved boundaries (top and bot-tom at the ?ange locations)and both simple and ?xed support conditions were used at the straight (vertical)boundaries.The large displacement behavior was demonstrated by Mi-kami and Furunishi for a range of geometric properties.Nu-merical values of the load,de?ection,membrane stress,bend-ing stress,and torsional stress were obtained,but no equations for design use were presented.Signi?cant conclusions include that:(1)the compressive membrane stress in the circumfer-ential direction decreases with an increase in curvature;(2)the panel under combined bending and shear exhibits a lower level of the circumferential membrane stress as compared with the panel under pure bending,and as a result,the bending moment carried by the web panel is reduced;and (3)the plate bending stress under combined bending and shear is larger than that under pure bending.No formulations or recommendations for direct design use were made. Kuranishi and Hiwatashi (1981,1983)used the ?nite-ele-ment method to demonstrate the elastic ?nite displacement be-havior of curved I-girder webs under bending using models with and without ?ange rigidities.Rotation was not allowed (?xed condition)about the vertical axis at the ends of the panel (transverse stiffener locations).Again,the nonlinear distribu-