SAE AMS-2750E 高温测定法(中英文对照版)介绍
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航空航天材料规范SAE AMS 2750D1. 范围:该规范描述了对热处理设备的温度要求。
包括温度传感器、仪器、热处理设备、系统精确度测试和温度均匀性测试。
这些对确保零件或原材料按照适用规范进行热处理,是必要的。
除非材质或过程规范特别规定,否则该规范不适用于加热或中间热处理,。
该规范适用于实验炉,参见第3.6节。
2. 适用文件:以下文件从订单发布之日起生效,并构成了该规范的一部分。
除非对使用的文件版本有专门的规定,否则供应商要使用最新版本的文件。
当参考文件取消,而且没有文件替代时,使用最新发行的那版文件。
ASTM文件可以从ASTM, 100 Barr Harbor Drive, 邮箱C700,West Conshohocken,PA19428-2959或获得。
ASTME 207,ASTM E 220,ASTM E 230,ASTM E 608,ASTM E 1129,ASTM MNL 7,ASTM MNL 12。
3. 技术要求温度传感器:温度传感器必须符合表1要求和如下要求。
一些例外情况在下文中有提到。
温度应该用此规范中规定的热电偶来测量,或用其他的精度相同或更高的热电偶或温度传感器来测。
热电偶用裸线或涂装线或MIMS线(矿物绝缘,金属铠装的)制成。
没有特殊说明的话,要求适用于所有温度传感器材料。
此规范中的“传感器”即指“温度传感器”。
从传感器首次校准或后来校准所得到的修正系数可以用来提高温度的精确度,且在此规范要求下要被使用。
校准:传感器应该有合格证明,注明校准数据的来源、理论测试温度,实际测试温度读数、校准方法和每个可追溯到NIST或其他认可的国家标准的校准温度的修正系数。
校准方法应符合ASTM E 220,ASTM E 207或其他国家标准的要求。
从毫伏到度或从度到毫伏的转化,应该遵守ASTM E 230或其他国家标准。
温度传感器必须在使用的温度范围内校准。
所有热电偶的校准点间隔不能超过250 o F(140 o C) ,不包括那些按照ASTM MNL 12或其他国家标准要求,在固定点上校准的热电偶。
A M S2750E高温测定法5年一次的更新,复查并重审了该规范以提高其使用量,技术革新导致了使用的变化。
变化范围较大并且没有做标记。
目录1.范围 (3)2.引用文件 (3)2.1ASTM出版物 (3)2.2定义 (3)3.技术要求 (8)3.1温度传感器 (8)3.2仪表(见表3,4,和表5) (12)3.3热处理设备: (16)3.4系统精度测试(SATs) (18)3.5炉温均匀性测试(TUS) (23)3.6实验室炉子 (33)3.7记录 (33)3.8取舍 (33)4.质量保证条款 (33)4.1检验职责 (33)5.交货准备 (42)6.接收 (42)7.拒收 (42)8.注释 (43)图1负载传感器的使用和重新校检 (13)图2不同类型炉子的炉温均匀性范围 (16)图3仪表类型要求 (17)图4每个区域最少传感器支数 (18)图5固定的SAT传感器与在500℉(260℃)以上温度测试的传感器的允许组合 (19)图6系统精度测试(SAT)计算的实例 (21)表1传感器和传感器校检 (34)表2热电偶和补偿导线 (35)表3使用仪器及校准 (36)表4炉子记录图表的确定要求 (38)表5记录器打印图表及速度 (38)表6零件所用炉子分类、仪表类型以及SAT校验周期 (39)表7原材料炉所用炉子分类、仪表类型以及SAT校验周期 (40)表8零件所用炉子分类、仪表类型以及和TUS校验周期 (41)表9原材料炉所用炉子分类、仪表类型和TUS校验周期 (41)表10校验或试验间隔延长的容许值 (42)表11TUS传感器数量要求 (42)附录A:E版与D版变更内容说明 (42)1.范围1.1本规范涵盖了热处理过程中用到的热处理设备的高温测量要求,包括温度传感器,仪器仪表,热处理设备,系统精度测试和温度均匀性测量。
这些对于确保零部件或原材料的热处理符合适用规范要求是很有必要的。
1.2本规范不适用于加热或中间热处理,除非在材料或工程规范中具体引用了该标准。
航空用材料说明书测高温1. SCOPE:1.1该规范涵盖热处理过程中的热处理设备。
他包括温度传感器、仪器使用、热处理设备、系统精确度测试以及温度均一性测量。
因此有必要保证不同的原材料在热处理过程中选用合适的规范。
1.2除非特别要求否则该分类不适用于加热或者中间热处理过程。
1.3实验室用炉的标准详见3.6。
2.适用性文件2.1 ASTM 发行:购买可联系ASTM, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959 或。
ASTM E 207 热电元件材料与参比热电元件在相似的电动势-稳定性能下进行热电动势测试。
ASTM E 220 比较法校准热电偶ASTM E 230 标准化热电偶的标准说明书及温度-电动势表ASTM E 608 矿务绝缘,金属屏蔽贱金属热电偶。
ASTM E 1129 热电偶连接器的标准说明书ASTM MNL 7 数据及控制绘图分析表述ASTM MNL 12 温度测量用热电偶3.技术要求目录3.1温度传感器............................................................... . (4)3.1.1通用传感器知识...................................................... .. (4)3.1.1.1传感器适用性的认证 (4)3.1.1.2温度与电压的转换 (4)3.1.1.3热电偶校准要求.................................................................. (4)3.1.1.4热电偶使用 (4)3.1.1.5扩展导线 (4)3.1.1.6导线圈-刻度校准要求 (4)3.1.1.7导线圈-最大允许长度 ........................................................................ (5)3.1.1.8 K和E型热电偶以二级标准或SAT传感器的再利用...................................... . ..5 3.1.1.10可损耗贱金属热电偶测试“U”公式. (5)3.1.2参比标准传感器 ..................................................................................... .5 3.1.3一级标准传感器..................................................................................... . .5 3.1.4二级标准传感器 ..................................................................................... .6 3.1.5温度均一测试传感器............................................................................... . .6 3.1.6系统精确度测试传感器 ............................................................................ .6 3.1.7控制、监控以及记录传感器. (6)3.1.8载荷传感器........................................................................................... . 6 3.2使用仪器 ................................................................................................. .7 3.2.4控制、监视以及记录仪器 .. (8)3.2.5仪器的校准(参见表3) (8)3.2.6仪器的记录........................................................................................... . .9 3.2.7仪器的电子记录 .. (9)3.3热处理设备 (10)3.3.1炉子分级(参见表6和表7).......... .. (10)3.3.1.1 A型仪器......................................................................................... . .10 3.3.1.2 B型仪器 . (11)3.3.1.3 C型仪器......................................................................................... . .11 3.3.1.4 D型仪器.... .. (11)3.3.1.5 E型仪器......................................................................................... . . .12 3.3.1.6.1仪器-冷却设备............................................................................... . .12 3.3.1.6.2仪器-淬火系统................................................................................ . 12 3.4系统准确度测试(SAT’s) (12)3.4.2系统准确度测试频率(参见表6及表7) (12)3.4.3系统准确度测试失效(失败) (13)3.4.4系统准确度测试步骤............................................................................ .. 13 3.4.4.2.1常驻测试传感器......................................................................... (13)3.4.4.8可选系统准确度测试步骤................................................................... . (15)3.4.5系统准确度测试仪器(参见表1及表3) (16)3.4.6系统准确度测试之记录......................................................................... .. 15 3.5炉温均一性测试................................................................................ . (16)3.5.2多重认证操作温度区间...................................................................... . (16)3.5.5起始TUS测温 (17)第2页/共37页3.5.6 TUS测温周期 ...................................................................................... .17 3.5.7 TUS频率(参见表8及表9)................................................................... . .17 3.5.8 TUS过程中的炉参数 ............................................................................. .17 3.5.9插入TUS传感器时的炉温度..................... .. (18)3.5.10加载条件............................................................ .. (18)3.5.11气氛炉TUS测温................................................................................... ..18 3.5.12真空炉TUS测温............................................................................. .. (18)3.5.13批处理炉、盐浴炉、温度可控液态化浴炉及流态化 (18)3.5.13.1 TUS传感器数目(参见表11) (18)3.5.13.2 TUS传感器定位 (18)3.5.13.3 TUS测温数据采集 (19)3.5.13.4盐浴炉、温度可控液态化浴炉及流态化床的可选探头测试法 (19)3.5.14连续及半连续炉...................... . . . (20)3.5.14.1体积法-TUS传感器的数量及定位................... (20)3.5.14.2平面法-TUS传感器的数量............................... . (20)3.5.14.3平面法-TUS传感器的定位...................... . . . . .. (20)3.5.14.4 TUS测温数据采集 (20)3.5.15连续炉或半连续炉或蒸器炉或马沸炉的可选TUS测试法. . . . . . . . . . . . . . . . . . . . ..21 3.5.15.1探头探测法.......... . . (21)3.5.15.2性能测试 (21)3.5.16 TUS测温传感器失效............................................................. . (21)3.5.17 TUS测温通过及失效技术要求.......... . (22)3.5.18 A类或C类设备的冷热记录传感器位置变换.......... . (22)3.5.19 TUS测试失效 (23)3.5.20 TUS测温设备(参见表1及表3) (23)3.5.21 TUS 报告............................... . . . . (23)3.5.22 本说明出版前的TUS测试 (24)3.5.23辐射测试 (24)3.6 试验室用炉 (24)3.7记录 (24)4.0品质保证规定................... (25)表1 热电偶及热电偶校准...................... (25)表2 热电偶及扩展导线............................ . (26)表3 设备及设备校准 ................ (27)表4 炉子绘图记录仪解决方案............................... (28)表5 记录仪打印及绘图速率 (28)表6 炉子等级、设备型号、SAT测试间隔 (28)表7 原材料炉子等级、设备型号、SAT测试间隔 (29)表8 炉子等级、设备类型及温度均匀性间隔 (30)表9 原材料炉子分类、设备类型及温度均匀性间隔 (30)表10 允许的校准/测试间隔延展期 (31)表11 TUS传感器需要数量....... (31)8.1 注释............................................ . . . . . (32)8.2 表中专用名词释义 (32)3.1温度传感器:温度传感器必须遵守表1以及下列要求。
A EROSPACEMA TERIA L SPECIFICATION 航空航天材料规范A MS2750REV. E发行1980-04修订2012-07替代 AMS2750D(R)高温测定法5 年一次的更新,复查并重审了该规范以提高其使用量,技术革新导致了使用的变化。
变化范围较大并且没有做标记。
目录1. SCOPE范围 (3)2. APPLICABLE DOCUMENTS引用文件 (3)2.1 ASTM PublicationsASTM 出版物 (3)2.2 Definitions定义 (4)3. TECHNICAL REQUIREMENTS技术要求 (12)3.1 Temperature Sensors温度传感器 (12)3.2 Instrumentation (See Tables 3, 4, and 5)仪表(见表3, 4, 和表5) (17)3.3 Thermal Processing Equipment热处理设备 (25)3.4 System Accuracy Tests (SATs)系统精度测试(SATs) (29)3.5 Furnace Temperature Uniformity Surveys (TUS)炉温均匀性测试(TUS) (36)3.6 Laboratory Furnaces实验室炉子 (52)3.7 Records记录 (52)3.8 Rounding取舍 (52)4. QUALITY ASSURANCE PROVISIONS质量保证条款 (52)4.1 Responsibility for Inspection检验职责 (52)5. PREPARATION FOR DELIVERY交货准备 (70)6. ACKNOWLEDGEMENT接收 (70)7. REJECTIONS8. NOTES注释 (70)FIGURE 1 REUSE AND RECALIBRATION OF TEST AND LOAD SENSORS (20)图1 负载传感器的再使用和重新校检 (21)FIGURE 2 FURNACE CLASS UNIFORMITY RANGES图2 不同等级炉子的炉温均匀性范围 (26)FIGURE 3 INSTRUMENTATION TYPE REQUIREMENTS图3 仪表类型要求 (27)FIGURE 4 MINIMUM SENSORS REQUIRED PER ZONE图4 每个区域最少传感器支数 (28)FIGURE 5 ALLOWABLE COMBINATIONS OF RESIDENT SAT SENSOR WITH SENSOR BEING TESTED FOR TEMPERATURES OVER 500 °F (260 °C)图5 固定的SAT传感器与在500℉(260℃)以上温度测试的传感器的允许组合 (31)FIGURE 6 SAT CALCULATION EXAMPLES图6 系统精度测试(SAT)计算的实例 (33)TABLE 1 SENSORS AND SENSOR CALIBRATION表1 传感器和传感器校检 (54)TABLE 2 THERMOCOUPLES AND EXTENSION WIRE表2 热电偶和补偿导线 (56)TABLE 3 INSTRUMENTS AND INSTRUMENT CALIBRATION表3 使用仪器及校准 (57)TABLE 4 RESOLUTION REQUIREMENTS FOR CHART RECORDERS表4 炉子记录图表的确定要求 (60)TABLE 5 PROCESS RECORDER PRINT AND CHART SPEEDS表5 记录器打印图表及速度 (61)TABLE 6 PARTS FURNACE CLASS, INSTRUMENT TYPE, AND SAT INTERVAL (62)表6 零件加热炉等级、仪表类型和SAT校验周期 (63)TABLE 7 RAW MATERIAL FURNACE CLASS, INSTRUMENT TYPE, AND SAT INTERVAL (64)表7 原材料加热炉等级、仪表类型和SAT校验周期 (65)TABLE 8 PARTS FURNACE CLASS, INSTRUMENT TYPE, AND TUS INTERVAL表8 零件加热炉等级、仪表类型和TUS校验周期 (66)TABLE 9 RAW MATERIAL FURNACE CLASS, INSTRUMENT TYPE, AND TUS INTERVAL表9 原材料加热炉等级、仪表类型和TUS校验周期 (67)TABLE 10 PERMITTED CALIBRATION/TEST INTERVAL EXTENSION表10 校验或试验间隔延长的容许值 (68)TABLE 11 NUMBER OF TUS SENSORS REQUIRED表11 TUS传感器数量要求 (69)附录A:E版与D版变更内容说明 (71)1.SCOPE范围1.1This specification covers pyrometric requirements for thermal processing equipment used for heat treatment. Itcovers temperature sensors, instrumentation, thermal processing equipment, system accuracy tests, and temperature uniformity surveys. These are necessary to ensure that parts or raw materials are heat treated in accordance with the applicable specification(s).本规范涵盖了热处理过程中用到的热处理设备的高温测量要求,包括温度传感器,仪器仪表,热处理设备,系统精度测试和温度均匀性测量。
TestReport检 测 报 告测量详细信息热处理炉炉温均匀性检测报告报告编号:Name of furnace热处理炉型号Furnace model热处理炉编号Furnace number热处理炉制造单位Furnace manufacturer炉子级别Class炉子测量周期Instrument type 炉子仪表类型Use temperature热处理炉使用温度Measurement period热处理炉测温点/℃Measuring point/℃炉温均匀性要求/℃Uniformity/℃负载状况Load condition气氛Atmosphere 符合标准Meet the standards热处理炉名称Report number:Heat treatment furnace temperature uniformity test reportMeasure detailed information测量仪表名称Instrument number 测量仪表编号Instrument model 测量仪表型号Name of instrument测量仪表校准日期Sensor name 测量传感器名称Valid period to 测量仪表有效期至Calibration date Correction factor 修正系数Sensor model 测量传感器型号测量传感器校准日期Valid period to测量传感器有效期至Calibration date Sampling interval采样间隔测量开始时间End time 测量结束时间Start time 第1页,共18页热处理炉有效加热区尺寸Effective heating zone size of furnace0.30030018090温度点1.6001.8001.2001.8001.1001.2000.8002.1001.1001.200 1.8001.4001.8001.1001.6000.5001.9001.500098107097095111110100104108第3页,共18页0.3000.400 1.3000.4000.1000.4000.2000.400Correction factor of measure sensor/℃Report number:报告编号:测量传感器修正系数/℃编号测量仪表修正系数/℃Correction factor of measuring instrument/℃1ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch1091ch10190180300通道号温度点-0.0200.0000.0200.0300.0200.0400.0100.010-0.0200.0200.0500.0400.0700.0400.0700.0700.030-0.0100.0100.0500.0300.0600.0300.0500.0500.010-0.020NumberTimeSteady state measurement data(After correction)次数炉温稳定状态测量数据(已修正)/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值09:17:13.09709:15:13.10109:13:13.10609:11:13.09509:09:13.10009:07:13.10409:05:13.10909:03:13.09809:01:13.10208:59:13.10708:57:13.09608:55:13.10008:53:13.10508:51:13.09408:49:13.099时间4190.59890.82789.37888.91690.37491.90590.14790.09189.0864090.60790.87689.34388.90590.33991.84390.10190.04789.0903990.66290.92589.38588.87490.35491.86090.09190.06189.0773890.84091.08789.48088.98390.57392.10290.23690.15189.0983790.67990.95489.37488.89290.44091.98390.14190.07389.0753690.63090.92189.27388.76790.34391.84990.04289.98588.9183590.56290.84889.13988.73490.25191.80690.02489.95188.9183490.63290.90689.22188.74490.38192.04690.18590.12888.9703390.55290.76889.05288.56190.22491.86390.04789.97988.7873290.68090.84089.06188.59290.29291.98790.07589.98588.7713190.67290.84489.02788.52190.27491.94290.04689.96088.6853090.66990.83188.95088.46190.25191.97690.08389.98388.5972990.80390.95488.98188.49190.35492.08590.10189.94388.5872890.64190.77988.81188.31790.17691.94089.99489.87488.4172790.63190.83488.75088.27390.16091.97390.00089.91788.4921ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number:设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data(After correction)次数炉温稳定状态测量数据(已修正)/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值09:19:13.108时间 2.102/-1.7270.5520.768-1.250-1.7270.1601.806-0.006-0.126-1.5830.8401.087-0.520-1.0170.5732.1020.2360.151-0.87190.55290.76888.75088.27390.16091.80689.99489.87488.41790.84091.08789.48088.98390.57392.10290.23690.15189.1290.0100.0100.0400.0200.0300.0200.000-0.020-0.0200.4000.2000.4000.1000.4001.3000.4000.3000.3004290.62890.83389.38488.89290.36391.87190.13490.07189.1291ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number:设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data(After correction)次数炉温稳定状态测量数据(已修正)/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值10:39:13.10910:37:13.09810:35:13.10210:33:13.10710:31:13.09610:29:13.10110:27:13.10510:25:13.09410:23:13.09910:21:13.10310:19:13.10810:17:13.09710:15:13.10210:13:13.10610:11:13.111时间82181.045181.525179.227178.068180.644180.781180.670180.304178.40981181.288181.796179.420178.132180.883181.015180.915180.452178.52880181.201181.673179.274178.139180.764180.924180.808180.380178.48179181.200181.706179.286177.962180.721180.915180.792180.376178.46478181.228181.742179.209177.999180.720180.924180.811180.402178.44577181.359181.830179.298178.003180.836181.050180.880180.429178.45976181.257181.728179.105177.857180.710180.939180.738180.321178.30875181.298181.758179.005177.880180.689180.902180.702180.276178.16174181.315181.815179.046177.946180.770181.044180.802180.380178.22073181.388181.876179.009177.815180.748181.021180.760180.317178.05872181.322181.815178.875177.690180.672180.967180.685180.238177.90571181.348181.844178.775177.540180.660181.022180.672180.222177.94370181.405181.919178.818177.484180.732181.202180.791180.342177.95069181.385181.918178.627177.254180.621181.124180.699180.232177.74568181.425181.995178.574177.294180.624181.110180.666180.211177.5801ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number:设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data(After correction)次数炉温稳定状态测量数据(已修正)/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值10:41:13.104时间 1.995/-2.7461.0451.506-1.426-2.7460.5960.7370.6330.211-2.4201.4251.995-0.580-1.8610.8831.2020.9150.452-1.472181.045181.506178.574177.254180.596180.737180.633180.211177.580181.425181.995179.420178.139180.883181.202180.915180.452178.5280.0300.0700.0700.0400.0700.0400.0500.020-0.010 1.8001.4001.8001.1001.6000.5001.9001.5001.20083181.046181.506179.179177.956180.596180.737180.633180.264178.3811ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number:设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data(After correction)次数炉温稳定状态测量数据(已修正)/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值12:39:13.10512:37:13.09412:35:13.09912:33:13.10312:31:13.10812:29:13.09712:27:13.10212:25:13.10612:23:13.09512:21:13.10012:19:13.10412:17:13.10912:15:13.09812:13:13.10312:11:13.107时间142300.189301.081297.759296.522299.847301.357300.146299.215297.633141300.256301.106297.730296.576299.979301.517300.203299.178297.636140300.253301.130297.781296.600299.963301.521300.237299.254297.544139300.226301.074297.581296.230299.813301.340300.048299.024297.334138300.243301.116297.586296.373299.770301.382300.011299.046297.478137300.299301.165297.536296.340299.920301.494300.027299.049297.320136300.270301.128297.509296.311299.897301.523300.068299.054297.344135300.207301.147297.494296.214299.865301.600300.183299.158297.299134300.144301.042297.292295.933299.697301.419299.971298.936297.092133300.209301.055297.291295.939299.846301.548300.015298.949297.010132300.009300.985297.144295.963299.636301.353299.829298.838296.885131300.389301.255297.360295.937299.933301.760300.149299.020296.995130300.415301.273297.184295.821299.771301.689299.981298.993296.902129300.519301.352297.197295.852299.957301.920300.136299.007296.829128300.431301.324296.927295.767299.960301.801300.020298.851296.6421ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number:设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data(After correction)次数炉温稳定状态测量数据(已修正)/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值12:41:13.101时间 1.920/-4.2330.0090.985-3.073-4.233-0.3641.340-0.171-1.162-3.3580.5191.352-2.219-3.400-0.0211.9200.237-0.746-2.364300.009300.985296.927295.767299.636301.340299.829298.838296.642300.519301.352297.781296.600299.979301.920300.237299.254297.6360.0100.0500.0500.0300.0600.0300.0500.010-0.020 1.8001.2001.8001.1001.2000.8002.1001.1001.600143300.222301.091297.758296.484299.925301.428300.141299.099297.6041ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number:设定点Start time测量结束时间End time均匀性要求Uniformity1070970951111101001041080981ch1011ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch10921.47321.69723.04724.37424.93122.94623.98226.71427.535127.79229.58230.80433.14932.44429.10330.41031.89032.328231.67333.76935.32038.02437.35233.57534.95137.14437.621336.21938.76540.56743.83543.06938.39540.14043.17143.612441.15444.28646.40850.17749.28343.94745.88749.41249.928546.68850.37152.62457.00855.92149.80751.92055.86056.258652.09256.13458.46663.24761.93455.10957.48462.00562.242757.90162.47164.78869.76667.98060.90163.49267.92268.211864.05068.48370.85676.22474.38767.29069.60874.38574.790969.83374.37776.85682.49380.49172.87075.23580.79481.0221075.46380.45883.02989.04986.79078.74881.46087.22887.5421181.23886.14188.37594.08391.62583.81986.12691.80791.6511283.17687.46488.97393.12891.10285.39486.72592.13692.0131384.18588.11689.08692.28690.53985.74486.97091.94691.7241485.22888.45689.25991.81790.25586.48687.11391.67591.4651585.87488.87689.54791.63490.21086.68687.40791.50391.1491686.07788.88589.39191.25189.99886.99387.45091.36891.0361786.58489.01989.34191.10089.93987.23087.54491.16990.8811886.69589.02889.22390.78589.74687.18487.62391.11790.8211987.20489.35389.51191.05589.95287.68987.93391.10790.8072087.36689.44089.49690.86789.78587.60387.90890.86590.5032187.36689.34489.36490.63689.62687.62487.93590.77590.4332287.60689.45689.54990.79889.81387.83688.09390.91690.4912387.78389.45389.48390.68589.74487.85288.15890.79290.3772488.00589.66089.71390.89389.95988.07288.32990.91090.5092587.93689.57789.57690.62389.77488.11388.26990.70190.3492688.21289.63789.60090.65389.73088.15388.31090.62490.2212788.13789.59489.59490.62089.74688.19788.37190.56990.2312888.30789.66389.70190.76589.92488.37188.54190.74490.3932988.31789.70389.68390.65689.82188.34188.51090.62190.25930时间07:57:13.95307:59:13.99508:01:13.99008:03:13.00108:05:13.01208:07:13.00808:09:13.01908:11:13.03008:13:13.02508:15:13.03608:17:13.03208:19:13.04308:21:13.05408:23:13.04908:25:13.06008:27:13.07108:29:13.06708:31:13.07808:33:13.07308:35:13.08408:37:13.07908:39:13.09008:41:13.10108:43:13.09708:45:13.10808:47:13.10308:49:13.09908:51:13.09408:53:13.10508:55:13.100原始数据(未修正)/℃次数Raw data(Not corrected)/℃Time Number Report 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data(Not corrected)/℃Time Number Report 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data(Not corrected)/℃Time Number Report 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data(Not corrected)/℃Time Number Report 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data(Not corrected)/℃Time Number Report number:第15页,共18页1070970951111101001041080981ch1011ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch109296.576298.299298.140300.440298.815296.123296.532299.938298.497181296.737298.339298.167300.496298.843296.181296.528299.846298.455182时间13:57:13.10413:59:13.963原始数据(未修正)/℃次数Raw data(Not corrected)/℃Time Number Report number:第16页,共18页秒扫描间隔22212019181716151413121110987654321次曲线图X轴显示扫描第17页,共18页Page 17 of 18模块2模块1107097095111110100104108098模块2模块129588711614517520423326229132007:57:13-120″13:59:13Sensor location mapReport number:报告编号:传感器位置图Temperature uniformity measurement results/℃温度均匀性测量结果/℃批准/Approval测温点最大值最小值均匀性最大偏差均匀性范围是否超温结论9092.10288.273 2.102/-1.727±6.000否合格合格否±6.0001.995/-2.746177.254181.995180不合格是±6.0001.920/-4.233295.767301.920300ConclusionOverRangMaximum deviationMinManTest point检测日期有效期至检测者质量机构核准审核者Audit person Quality approval DetectorValid periodTest date第18页,共18页Annotation注解报告编号:Report number:。
AMS2750E标准在真空炉中的应用张红梅【摘要】AMS2750E标准规定了各类真空炉型的温度校准精度和均匀性的要求,以及各类仪器、仪表的校准精度.目前各行业都在借鉴和使用该标准,而普通的真空炉不能满足AMS2750E标准要求.通过对其关键技术的解决和实施,研制了能够满足AMS2750E标准的真空炉,并且已经在航空、航天以及各行业领域内广泛使用.【期刊名称】《电子工业专用设备》【年(卷),期】2014(000)005【总页数】5页(P47-51)【关键词】AMS2750E标准;真空炉;温度校准;温度均匀性;传感器【作者】张红梅【作者单位】中国电子科技集团公司第二研究所,山西太原030024【正文语种】中文【中图分类】TB942AMS2750(航空材料性能)标准是SAE(汽车工程师学会)在1980年公布的。
在2005年推出了修订版AMS2750D,在2012年又推出了修订版AMS2750E。
AMS2750E标准规定了各类真空炉型的温度校准精度和均匀性的要求,以及各类仪器、仪表的校准精度。
而在Nadcap(国家航空和国防承包商认证程序的缩写)的构架下,主要的航空设备制造商的目的是提高技术,要求承包商(转包商)提高产品质量。
一些承包商(转包商)为获得Nadcap认证,对于真空炉的要求就是能够满足AMS2750E标准。
因此,在AMS2750E标准的严格要求下,对真空炉的设计要求就更加严格。
AMS2750E标准中规定了各类级别真空炉用传感器及其校准见表1。
表1 各类级别真空炉用传感器及其校准注:表中t表示温度AMS2750E标准中规定了各类级别真空炉炉温均匀性的要求见表2。
表2 各类级别真空炉炉温均匀性符合AMS2750E标准的真空炉,其关键技术在于真空炉的工艺温度控制、温度均匀性的保证、各类温度传感器以及各类控制仪表的选用与检测。
目前,随着各行各业的生产中都在使用或者借鉴AMS2750E标准,普通的真空炉已经不能满足各行业用户的使用要求。
基于AMS2750E标准的低温真空焊接设备温度均匀性的实现王成君;杨兆建【摘要】针对低温真空焊接设备在150~350℃范围内的温度均匀性差的问题,采用真空焊接设备热场分析理论,结合设备的温度场特征,通过在热电偶的测量端增加具有较高黑度的装置,实现了AMS2750E标准下,真空炉对于炉温均匀性±3℃的要求,并且在升温、保温阶段设备均温区内没有出现超温情况.【期刊名称】《电子工业专用设备》【年(卷),期】2015(044)010【总页数】5页(P42-45,65)【关键词】AMS2750E;温度均匀性;温度场;真空焊接【作者】王成君;杨兆建【作者单位】太原理工大学,山西太原030024;太原理工大学,山西太原030024【正文语种】中文【中图分类】TG439.1随着钎焊技术的不断发展,为了确保热处理过程中其设备的高温控制精度和温度场均匀性,国内很多企业对温度范围为150~350℃热处理设备提出使用AMS2750E的测试标准的要求。
在该温度范围内,由于辐射具有加热缓慢、温差小、吸热快、散热慢的特点,使得真空设备内的温度场很难达到热平衡,难以实现AMS2750E的测试标准的要求。
本文介绍了通过在真空焊接设备的设计中,考虑温度场因素,实现AMS2750E(温度范围150~350℃)标准下真空炉炉温均匀性的要求。
1.1 基本概念温度均匀性:在鉴定合格的真空焊接设备的工作区内,各测试点的温度相对于控制设定点温度的偏差(通常以±℃来表示)。
温度均匀性指标主要反应热处理设备在温度设定点,在设备工作区内温度一致性问题。
温度均匀性测试(TUS):在热平衡前后,用校验过的仪器装置及传感器对热处理炉工作区温度变化量进行的一个或一系列测试。
1.2 AMS2750E对温度均匀性要求(1)温度传感器必须符合要求。
控温热电偶、报警热电偶、均匀性测试热电偶校准值必须在允许误差范围以内,可参照AMS2750E具体要求。
AMS 2750E高温测定法5 年一次的更新,复查并重审了该规范以提高其使用量,技术革新导致了使用的变化。
变化范围较大并且没有做标记。
目录1.范围 (3)2.引用文件 (3)2.1 ASTM 出版物 (3)2.2 定义 (3)3.技术要求 (8)3.1温度传感器 (8)3.2 仪表(见表3, 4, 和表5) (12)3.3 热处理设备: (16)3.4 系统精度测试(SATs) (18)3.5 炉温均匀性测试(TUS) (23)3.6 实验室炉子 (33)3.7 记录 (33)3.8 取舍 (33)4. 质量保证条款 (33)4.1 检验职责 (33)5. 交货准备 (42)6. 接收 (42)7. 拒收 (42)8. 注释 (43)图1 负载传感器的使用和重新校检 (13)图2 不同类型炉子的炉温均匀性范围 (16)图3 仪表类型要求 (17)图4 每个区域最少传感器支数 (18)图5固定的SAT传感器与在500℉ (260℃)以上温度测试的传感器的允许组合 (19)图6 系统精度测试(SAT)计算的实例 (21)表1 传感器和传感器校检 (34)表2 热电偶和补偿导线 (35)表3 使用仪器及校准 (36)表4 炉子记录图表的确定要求 (38)表5 记录器打印图表及速度 (38)表6 零件所用炉子分类、仪表类型以及SAT校验周期 (39)表7 原材料炉所用炉子分类、仪表类型以及SAT校验周期 (40)表8 零件所用炉子分类、仪表类型以及和TUS校验周期 (41)表9 原材料炉所用炉子分类、仪表类型和TUS校验周期 (41)表10 校验或试验间隔延长的容许值 (42)表11 TUS传感器数量要求 (42)附录A:E版与D版变更内容说明 (42)1.范围1.1 本规范涵盖了热处理过程中用到的热处理设备的高温测量要求,包括温度传感器,仪器仪表,热处理设备,系统精度测试和温度均匀性测量。
这些对于确保零部件或原材料的热处理符合适用规范要求是很有必要的。
AMS 2750E高温测定法5 年一次的更新,复查并重审了该规范以提高其使用量,技术革新导致了使用的变化。
变化范围较大并且没有做标记。
目录1.范围 (3)2.引用文件 (3)2.1 ASTM 出版物 (3)2.2 定义 (3)3.技术要求 (8)3.1温度传感器 (8)3.2 仪表(见表3, 4, 和表5) (12)3.3 热处理设备: (16)3.4 系统精度测试(SA Ts) (18)3.5 炉温均匀性测试(TUS) (23)3.6 实验室炉子 (33)3.7 记录 (33)3.8 取舍 (33)4. 质量保证条款 (33)4.1 检验职责 (33)5. 交货准备 (42)6. 接收 (42)7. 拒收 (42)8. 注释 (43)图1 负载传感器的使用和重新校检 (13)图2 不同类型炉子的炉温均匀性范围 (16)图3 仪表类型要求 (17)图4 每个区域最少传感器支数 (18)图5固定的SAT传感器与在500℉ (260℃)以上温度测试的传感器的允许组合 (19)图6 系统精度测试(SA T)计算的实例 (21)表1 传感器和传感器校检 (34)表2 热电偶和补偿导线 (35)表3 使用仪器及校准 (36)表4 炉子记录图表的确定要求 (38)表5 记录器打印图表及速度 (38)表6 零件所用炉子分类、仪表类型以及SA T校验周期 (39)表7 原材料炉所用炉子分类、仪表类型以及SA T校验周期 (40)表8 零件所用炉子分类、仪表类型以及和TUS校验周期 (41)表9 原材料炉所用炉子分类、仪表类型和TUS校验周期 (41)表10 校验或试验间隔延长的容许值 (42)表11 TUS传感器数量要求 (42)附录A:E版与D版变更内容说明 (42)1.范围1.1 本规范涵盖了热处理过程中用到的热处理设备的高温测量要求,包括温度传感器,仪器仪表,热处理设备,系统精度测试和温度均匀性测量。
这些对于确保零部件或原材料的热处理符合适用规范要求是很有必要的。
A EROSPACEMA TERIA L SPECIFICATION 航空航天材料规范A MS2750REV. E发行1980-04修订2012-07替代 AMS2750D(R)高温测定法5 年一次的更新,复查并重审了该规范以提高其使用量,技术革新导致了使用的变化。
变化范围较大并且没有做标记。
目录1. SCOPE范围 (3)2. APPLICABLE DOCUMENTS引用文件 (3)2.1 ASTM PublicationsASTM 出版物 (3)2.2 Definitions定义 (4)3. TECHNICAL REQUIREMENTS技术要求 (12)3.1 Temperature Sensors温度传感器 (12)3.2 Instrumentation (See Tables 3, 4, and 5)仪表(见表3, 4, 和表5) (17)3.3 Thermal Processing Equipment热处理设备 (25)3.4 System Accuracy Tests (SATs)系统精度测试(SATs) (29)3.5 Furnace Temperature Uniformity Surveys (TUS)炉温均匀性测试(TUS) (36)3.6 Laboratory Furnaces实验室炉子 (52)3.7 Records记录 (52)3.8 Rounding取舍 (52)4. QUALITY ASSURANCE PROVISIONS质量保证条款 (52)4.1 Responsibility for Inspection检验职责 (52)5. PREPARATION FOR DELIVERY交货准备 (70)6. ACKNOWLEDGEMENT接收 (70)7. REJECTIONS8. NOTES注释 (70)FIGURE 1 REUSE AND RECALIBRATION OF TEST AND LOAD SENSORS (20)图1 负载传感器的再使用和重新校检 (21)FIGURE 2 FURNACE CLASS UNIFORMITY RANGES图2 不同等级炉子的炉温均匀性范围 (26)FIGURE 3 INSTRUMENTATION TYPE REQUIREMENTS图3 仪表类型要求 (27)FIGURE 4 MINIMUM SENSORS REQUIRED PER ZONE图4 每个区域最少传感器支数 (28)FIGURE 5 ALLOWABLE COMBINATIONS OF RESIDENT SAT SENSOR WITH SENSOR BEING TESTED FOR TEMPERATURES OVER 500 °F (260 °C)图5 固定的SAT传感器与在500℉(260℃)以上温度测试的传感器的允许组合 (31)FIGURE 6 SAT CALCULATION EXAMPLES图6 系统精度测试(SAT)计算的实例 (33)TABLE 1 SENSORS AND SENSOR CALIBRATION表1 传感器和传感器校检 (54)TABLE 2 THERMOCOUPLES AND EXTENSION WIRE表2 热电偶和补偿导线 (56)TABLE 3 INSTRUMENTS AND INSTRUMENT CALIBRATION表3 使用仪器及校准 (57)TABLE 4 RESOLUTION REQUIREMENTS FOR CHART RECORDERS表4 炉子记录图表的确定要求 (60)TABLE 5 PROCESS RECORDER PRINT AND CHART SPEEDS表5 记录器打印图表及速度 (61)TABLE 6 PARTS FURNACE CLASS, INSTRUMENT TYPE, AND SAT INTERVAL (62)表6 零件加热炉等级、仪表类型和SAT校验周期 (63)TABLE 7 RAW MATERIAL FURNACE CLASS, INSTRUMENT TYPE, AND SAT INTERVAL (64)表7 原材料加热炉等级、仪表类型和SAT校验周期 (65)TABLE 8 PARTS FURNACE CLASS, INSTRUMENT TYPE, AND TUS INTERVAL表8 零件加热炉等级、仪表类型和TUS校验周期 (66)TABLE 9 RAW MATERIAL FURNACE CLASS, INSTRUMENT TYPE, AND TUS INTERVAL表9 原材料加热炉等级、仪表类型和TUS校验周期 (67)TABLE 10 PERMITTED CALIBRATION/TEST INTERVAL EXTENSION表10 校验或试验间隔延长的容许值 (68)TABLE 11 NUMBER OF TUS SENSORS REQUIRED表11 TUS传感器数量要求 (69)附录A:E版与D版变更内容说明 (71)1.SCOPE范围1.1This specification covers pyrometric requirements for thermal processing equipment used for heat treatment. Itcovers temperature sensors, instrumentation, thermal processing equipment, system accuracy tests, and temperature uniformity surveys. These are necessary to ensure that parts or raw materials are heat treated in accordance with the applicable specification(s).本规范涵盖了热处理过程中用到的热处理设备的高温测量要求,包括温度传感器,仪器仪表,热处理设备,系统精度测试和温度均匀性测量。
这些对于确保零部件或原材料的热处理符合适用规范要求是很有必要的。
1.2This specification is not applicable to heating, or to intermediate thermal processing unless specificallyreferenced by a material or process specification.本规范不适用于加热或中间热处理,除非在材料或工程规范中具体引用了该标准。
1.3This specification applies to laboratory furnaces to the extent specified in 3.6.本规范适用于在3.6条定义范围的实验室炉子。
2.APPLICABLE DOCUMENTS引用文件The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been canceled and no superseding document has been specified, the last published issue of that document shall apply.下列对采购订单的日期有影响的文件在一定范围内成为了本规范的一部分的,除非引用文件注明了发布日期,否则供应商可以参照引用文件随后的修订版本,文件的最新版本适用于本规范。
2.1ASTM PublicationsASTM 出版物Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, .可以从ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959处获得,电话:610-832-9585,网址: .ASTM E 29 Standard Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications用实验数据中的有效数字来确认是否符合规范的规程ASTM E 207 Standard Test Method for Thermal EMF Test of Single Thermoelement Materials by Comparison with a Reference Thermoelement of Similar EMF-Temperature Properties利用与相似电动势-温度特性的参考热电偶对比的结果,对单支热电偶材料进行热电动势的测试ASTM E 220 Standard Test Method for Calibration of Thermocouples by Comparison Techniques利用比较技术对热电偶进行校准ASTM E 230 Standard Specification and Temperature-Electromotive Force (EMF) Tables for Standardized Thermocouples标准化热电偶的标准规范和温度-电动势(EF)对照表ASTM E 608 Standard Specification for Mineral-Insulated, Metal-Sheathed Base Metal Thermocouples 金属皮绝缘,廉金属热电偶标准规格ASTM E 1129 Standard Specification for Thermocouple Connectors热电偶连接器标准规范ASTM MNL 7 Manual on Presentation of Data and Control Chart Analysis数据的表示和解析质量评估图ASTM MNL 12 Manual on the Use of Thermocouples in Temperature Measurement温度测量中热电偶的使用2.2Definitions定义Terms used in AMS are clarified in ARP1917 and as follows:AMS中使用的术语在ARP1917标准及下文中定义:2.2.1ACCURACY: The maximum deviation of the instrumentation being tested from the corrected readings of atraceable standard.“精确度”:测量过程中测试仪表读数经标准修正后的最大偏差。