NAM_Pre-Start_Up_safety_review(通用PSSR汉译文)
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1.目的为加强工艺、设备启动前安全管理,所有影响工艺、设备安全运行的因素在启动前被识别并得到有效控制,确保设备安装规范、操作维护准备就绪、人员培训到位、安全信息更新、改进措施落实,特制定本规定。
2.适用范围新、改、扩建项目开工前、设备设施检修后、工艺设备变更后、发生过意外事故后的设施和闲置封存设施再次投入使用前必须进行启动前安全评审(PSSR)。
本规范适用于海科集团下属各公司、单位。
3.术语和定义启动前安全评审(Pre-StartupSafetyReview)在工艺设备启动前对所有相关因素,通过使用清单系统的方法进行检查确认,并将所有必改项整改完成,确保操作,维修等生产活动能够安全的运行,并批准启动的过程,简称PSSR(Pre-StartupSafetyReview)。
类必改项是指进行启动前安全评审(PSSR)时发现的,导致不能投产或启动时可能引发安全、环境事故的,必须在启动之前整改的项目。
A类项判定标准:—不整改不能正常使用—不整改会产生四级风险及四级以上风险—其它可能会带来较大风险(四级以下)的由PSSR小组讨论决定类遗留项是指进行启动前安全评审(PSSR)时发现的,但在运行过程中不会影响投产效率、产品质量,不会引发安全、环境事故的,可在启动后限期整改的项目。
人机工程是指使工作人员与设备、作业工具安全而有效地结合,环境更适合于人员作业,人机界面达到最佳匹配的系统工程。
机械完整性(MI)是指机械设备、配套设施及相关技术资料齐全完整,能够正常发挥其设计功能,设备始终处于满足安全生产平稳要求的状态。
质量保证(QA)是指设备达到设计、制造、测试和安装等标准的要求。
工艺安全信息(PSI)是指关于物料的危害性(包括原料、中间产品、成品、废料、添加剂、阻垢剂、缓蚀剂、润滑剂等等)、工艺设计基础(工艺的描述,包括工艺化学、材料、能量平衡、工序、工艺参数、工艺参数的限值及超出限值的后果等等)和设备设计基础(设备的设计所依据的假设条件和逻辑—包括工程数据、工程图、工艺和设备能力计算、设备规格、厂商的蓝图等等)的完整、准确的书面信息资料。
启动前安全检查程序(PSSR)1 目的为加强工艺、设备启动前安全管理,所有影响工艺、设备安全运行的因素在启动前应被识别并得到有效控制,确保设备安装规范、操作维护准备就绪、人员培训到位、安全信息更新、改进措施落实,特制定本规范。
2 适用范围本规范适用于集团下属生产型企业,包括为集团公司服务的承包商。
3 应用领域本规范应用于所有新、改、扩建项目,工艺、设备变更项目,也可应用于停车检修项目启动前的安全管理。
4 术语和定义4.1 启动前安全检查(Pre-Start-up Safety Review)在工艺设备启动前对所有相关因素进行检查确认,并将所有必改项整改完成,批准启动的过程,简称PSSR。
4.2 必改项指PSSR时发现的,导致不能投产或启动时可能引发安全、环境事故的,必须在启动之前整改的项目。
4.3 遗留项指PSSR时发现的,会影响投产效率和产品质量,并在运行过程中可能引发安全、环境事故的,可在启动后限期整改的项目。
4.4 人机工程指使工作人员与设备、作业工具安全而有效地结合,环境更适合于人员作业,人机界面达到最佳匹配的系统工程。
4.5 机械完整性指机械设备、配套设施及相关技术资料齐全完整,设备始终处于满足安全生产平稳要求的状态。
4.6 质量保证指设备达到设计、制造、测试和安装等标准的要求。
4.7 工艺技术安全信息指与工艺流程、设备、生产原材料、辅助用料、成品与半成品等的危害信息有关的安全技术说明书、工艺设备设计依据、操作规程等资料。
5 职责5.1 各企业应根据本规范制定、管理和维护本单位的PSSR程序,企业相关职能部门具体执行PSSR程序,并提供培训、监督、考核。
5.3 企业HSE部门对本规范的执行提供咨询、支持和审核。
5.4 企业生产部门执行本单位PSSR程序,并对程序实施提出改进建议。
6 管理要求6.1 基本要求6.1.1 PSSR应作为各级单位针对新、改、扩建项目(包括租借)和工艺设备变更、停车检修安全验收的一个必要条件。
开车前的安全检查Date日期SHE 安全健康环保AUTHORIZATION 批准:Operations Manager生产运行经理PRE-STARTUP SAFETY REVIEW (PSSR)1、0 PurposeThis procedure is intended to provide general guidance and appropriate checklist in line with DuPont S21A for conducting a Pre-startup safety review (PSSR)、2、0 ScopeSites should perform PSSR for all new( includes equipment on hire or lease )and modified facilities for which the modification necessitates a change in the documented process technology(process technology change)、Prior to startup, the PSSR team shall confirm that:- Construction and equipment are in accordance with design specifications- Elements of PSM all have been appropriately addressed- Basic safety, health, and environmental and fire-protection items have been checked via pre-prepared checklist during a physical inspection of the facility、- The facility is safe to start up, operate and maintain、3、0 DefinetionFacilityThe physical structure or area within which a given process or process segment is operated、Facility proprietorA senior member of line management( e、g、, area manager, operations superintendent)Process technologyDocumentation of all knowledge and understanding of the following three subject areas: hazards of materials, equipment design basis, and process design basis、4、0 ReferenceCorporate standard S21A – Process Safety Management, and S25A – Process Hazards Analysis、5、0 Responsibility- The project coordinator is responsible for initiating and coordinating the PSSR by pulling together an appropriate review team, leading the review, and documenting the results、- The facility proprietary shall not allow startup of new or modified equipment( as mentioned above)until a PSSR is conducted per this procedure and the equipment isaccepted for operation、6、0 Procedure The PSSR provides a final check of new or modified facilities to ensure that all the appropriate elements of PSM have been addressed satisfactorily, and the facility is safe to operate before introduction of hazardous chemicals to the process、 The PSSR is conducted by a multidisciplined team familiar with the operating, mechanical, technical, design, and safety requirements of the facility、A checklist helps to ensure completeness of the review、 The findings shall be documented, and recommendations are acted on before hazardous chemicals are introduced to the process、6、1、Facility to be reviewed is defined、6、2、 The project coordinator or proprietor shall set up review team and schedule the PSSR、site specialists)may be included if needed、- For very minor changes, such as installation of a new drain valve and instrument transmitter bracket modifications, a smaller review team maybe consisting of two member, designated by the facility proprietor, can be used、6、3、 At the scheduled time and place, the PSSR will meet and will:- Confirm that all the appropriate people are present、- Review the scope of work that the PSSR will cover, using information such as P&I drawings electrical diagrams, equipment layouts, etc、、- Review the design, using the PSSR checklist as a guide, to ensure that all relevant PSM elements have been appropriately addressed、6、4、 The PSSR team will then conducted a field inspection to confirm that:- Construction and equipment is in accordance with design specification、- Basic safety, health and environmental items are checked、- The facility is safe to startup、 This may be contingent upon completion of certain recommendation、 The field inspection should be interactive, questioning activity whose purpose is to identify any problems with physical installation and to ensure thatno potential safety problems exist at the person/equipment interfaces、6、5、 After field inspection, the review team reassemble and- Confirm that the inspection has been properly completed- Review PSM recommendations proposed by each team member and findings from field inspection、- Develop a plan to deal with any deficiencies and / or to re-inspect the equipment, if the team consider it is necessary、- Complete the PSSR report, and list all the recommendations which should be conducted before or after start-up、- Each member signs the PSSR report to confirm they participated in and are in agreement with the findings of the PSSR、6、6、 Upon completion of the PSSR and resolution of any commendations that were to be completed before startup, the facility proprietor and project coordinator will sign the PSSR report to authorize startup of the facility、6、7、Once all recommendation listed in PSSR report have been addressed, the project coordinator will close out the PSSR by signing the list as ‘complete’ and the origin copy should be sent to the safety assistant to be filed in the MOC file、AttachmentsPre-Startup Safety Review check listPRE-STARTUP SAFETY REVIEW REPORTINSPECTION DATE: _________________DEPARTMENT/AREA: __________________PROJECT NO:___________________TITLE/EQUIPMENT:_____________________________________________________ __The PSSR team concludes that the installation is consistent with design specifications and that the equipment is safe to start-up after completion of recommendations required before start-up、 (Note: If recommendations are not completed as originally intended attachment information to explain alternative solution)、Approved:_____________________ ____________________ (Manufacturing)Date (Maintenance)Date ______________________ ____________________ (Design)Date (Technical)DateAs Appropriate: _________________________ _____________________ (Safety Representative)Date (Other)DatePUNCHLIST-ITEMS TO BE COMPLETED BEFORE AUTHORISATION AND START-UP:Checklist Detail Assigned to CompleteItem No、 (sign、/date)1、__________________________________________ _________ _________2、 __________________________________________ _________ _________3、 __________________________________________ _________ _________4、 __________________________________________ _________ _________5、__________________________________________ _________ _________NOT TO BE SIGNED BELOW UNTIL PUNCHLIST “BEFORE STARTUP” ITEMS ARE COMPLETEDAUTHORISED: ____________________________________________________ (Facility Proprietor)DatePUNCHLISTUP:Checklist Detail Assigned to CompleteItem No、(sign、/date)1、__________________________________________ _________ _________2、 __________________________________________ _________ _________3、 __________________________________________ _________ _________4、 __________________________________________ _________ _________5、__________________________________________ _________ _________NOT TO BE SIGNED BELOW UNTIL PUNCHLIST “AFTER START-UP” ITEMS ARE COMPLETEDAUTHORISED: ___________________________________________________ (Facility Proprietor)Date PRE-START UP SAFETY REVIEW CHECKLISTC O N T E N T S PAGE No、 1、SAFETY71、1、"General” Safety71、2、 Machinery Safety81、3、 Ergonomics81、4、 Occupational Health92、 PROCESS SAFETY102、1、Process Tech、102、2、 MOC – Tech、/Facilities102、3、 PHA1 12、4、 QA112、5、 MI112、6、 Operating Procedures and Safe Work Practices122、7、 Training and Performance132、8、 Contractor Safety132、9、 Interlocks and Alarms132、10、 DP : DPO142、11、Highly Toxic Materials143、 ENVIRONMENT144、 COMMUNITY AWARENESS AND EMERGENCY RESPONSE (C、A、E、R、)145、 ELECTRICAL SAFETY156、 FIRE PROTECTION16PRE-START-UP SAFETY REVIEW CHECKLIST1、SAFETY AND HEALTH1、1“General” SafetyIs this Section Applicable?YES ___NO _____ 1、1、1Have ALL relevant personnel, (Operations, Maintenance, Technical, Supervision), received adequate and appropriate training on the equipment?N/A ____YES ____NO _____1、1、2Has adequate and appropriate PPE (Personal ProtectiveEquipment)been specified and provided?N/A ____YES ____NO _____1、1、3Have measures been taken to adequately guard all dangerous parts of this equipment?N/A ____YES ____NO _____1、1、4Has sufficient provision been made for the electrical and/or mechanical isolation of the equipment?N/A ____YES ____NO _____1、1、5Are points of isolation clearly marked/labelled and readily accessible?N/A ____YES ____NO _____1、1、6Have bump/trip hazards been identified and all sharp edges removed?N/A ____YES ____NO _____1、1、7Has proper guarding, handrails/barriers, been provided to prevent falls?N/A ____YES ____NO _____1、1、8Have all hot/cold surfaces been adequately guarded to prevent burns?N/A ____YES ____NO _____1、1、9Are Safety Showers and Eye Wash facilities provided and adequate?N/A ____YES ____NO _____1、1、10Has sufficient lighting been provided so that operation, servicing, maintenance and repair of the facility can be carried out safely?N/A ____YES ____NO _____1、1、11Are display systems for providing operational instructions, safety warnings and emergency information provided and positioned so that they are clearly visible and easily read?N/A ____YES ____NO _____1、2Machinery SafetyIs this Section Applicable?YES ___NO _____ 1、2、1Has the machinery been installed so that it will be stable and secure during operation?N/A ____YES ____NO _____1、2、2Has all access to dangerous moving parts, or danger zones created by moving equipment been prevented by the provision of the correct guards, interlocks and/or fencing?N/A ____YES ____NO _____1、2、3Have the correct safety measures been taken to prevent any risk from hot/cold surfaces, ejection of material, failure of parts andtheir ejection, overheating/fire?N/A ____YES ____NO _____1、2、4Has safe access been provided to those parts of the machinery that require operator access for operation, adjustment, service, maintenance or repair, ie、 elimination of slip, trip, trap, crush, entanglement, fall, bump and cut hazards?N/A ____YES ____NO _____1、2、5Is the machinery provided with the properly identified START/STOP and EMERGENCY controls that are positioned for safe operation without hesitation, or loss of time, and without ambiguity?N/A ____YES ____NO _____1、2、6Is the machinery provided with a clearly identified means to securely isolate it from ALL energy sources?N/A ____YES ____NO _____ 1、3ErgonomicsIs this Section Applicable?YES ___NO _____1、3、1Has the work-station, workplace, or equipment, been constructed so that the need for stooping, bending, stretching, over-reacting and working over-head during operation has been eliminated, or reduced, to the minimum?N/A ____YES ____NO _____1、3、2Has the need to lift, carry, push or pull, heavy loads, or parts, been eliminated as far as possible?N/A ____YES ____NO _____1、3、3Are all display screens, dials, START/STOP/EMERGENCY buttons positioned so that they are easily seen and accessible by those who will operate the equipment, or machine?N/A ____YES ____NO _____1、3、4Have Visual Display Screens been positioned so that interference from glare is reduced to the minimum?N/A ____YES ____NO _____ 1、3、5Has the work-station been designed and equipped so that a comfortable position can be adopted by the operator? ie、 able to stand, or change position and sit upright, angle at elbows and knees90degs, feet on floor、N/A ____YES ____NO _____1、3、6Does the operation of this equipment increase the risk of Upper Limb Disorder, eg、 repetitive tasks, handling of loads, machine pacedwork, and prolonged operation?N/A ____YES ____NO _____1、3、7Have you consulted S35G guidelines for the determination of work contribution ergonomic risk factors?Intranet address:http://www 1、1vs、dupontZZZ/SHE/s&oh/ergo/guidelines/msd_criteria_、pdfN/A ____YES ____NO _____1、4Occupational HealthIs this Section Applicable?YES ___NO _____ 1、4、1Have all health risks due to gases, liquids, dusts, mists or vapours used by, contained in or emitted by this equipment been assessed, and where necessary, eliminated or adequately controlled?N/A ____YES ____NO _____1、4、2Has adequate Personal Protective Equipment (PPE)and/or Respiratory Protective Equipment (RPE)been specified in the Operating Procedures?N/A ____YES ____NO _____ 1、4、3Has the need for an Occupational Health Monitoring Programme been assessed?N/A ____YES ____NO _____1、4、4Have Operating Procedures been reviewed to take into account any additional “hazards to health” which may arise from operation or maintenance of this equipment?N/A ____YES ____NO _____1、4、5Has adequate Local Exhaust Ventilation (LEV)been installed, tested, balanced and entered on an Inspection Schedule?N/A ____YES ____NO _____1、4、6Have adequate inspection/cleaning ports been provided on all ductwork?N/A ____YES ____NO _____1、4、7Are relief facilities directed to a safe place away from the workpla。
装置启动前安全审查(PSSR)的常规做法步骤一:确定PSSR可以开始的条件PSSR开始前,应该做好以下准备:必要的工艺设备安全信息齐备完整,并得到更新。
如:MSDS、反应评估、化学品矩阵、设备性能参数、所有的设计文件等。
工艺设备的变更己经风险评估,得到批准并按照意图实施完毕。
如:设计变更相关资料。
所有的工艺危害分析提出的改进建议得到落实和合理解决。
如:HAZOP、SIL›LOPA等分析工具中提出的改进建议。
必要的设备测试检查均已完成,并被确认。
如:单机试运、仪表联校、气密、水联运等相关资料。
所有的工艺设备安全运行的规程、制度、应急预案准备就绪。
如:操作规程、各类规章制度、应急预案。
工艺设备按照设计的要求建设安装。
如:“三查四定”的输出结果。
操作维护及管理工艺设备的人员得到足够的培训。
如:人员取证、考核合格等。
步骤二:成立PSSR小组PSSR组长由企业相关领导或其指定的人员担任,PSSR小组成员可由工艺技术、设备、电气仪表、检维修、主要操作和安全环保等专业人员组成。
必要时,可包括承包商、装置制造商、具有特定知识和经验的外部专家。
小组要明确PSSR工作过程中每一个人的职责分工。
步骤三:编制并审核检查表L工艺技术所有工艺技术安全信息(如危险化学品安全技术说明书、工艺设备设计依据等)己归档;工艺危害分析建议措施已完成;操作规程和相关安全要求符合工艺技术要求,并经过批准确认;工艺技术变更经过批准并记录在案,包括更新工艺或仪表图纸。
2.人员所有相关员工已接受有关HSE危害、操作规程、应急知识等的培训;承包商员工得到相应的HSE培训,包括工作场所或周围潜在危害及应急知识;新上岗或转岗员工了解新岗位可能存在的危险,并具备胜任本岗位的能力。
3.设备设备已按设计要求制造和安装;设备运行、检维修、维护的记录己按要求建立;设备变更引起的风险己得到分析,操作规程、应急预案已得到更新。
4.事故调查及应急响应针对事故教训制定的改进措施已得到落实;确认应急预案与工艺技术安全信息相一致,相关人员己接受培训。
启动前安全检查程序(PSSR1 目的为加强工艺、设备启动前安全管理,所有影响工艺、设备安全运行的因素在启动前应被识别并得到有效控制,确保设备安装规范、操作维护准备就绪、人员培训到位、安全信息更新、改进措施落实,特制定本规范。
2 适用范围本规范适用于集团下属生产型企业,包括为集团公司服务的承包商。
3 应用领域本规范应用于所有新、改、扩建项目,工艺、设备变更项目,也可应用于停车检修项目启动前的安全管理。
4 术语和定义4.1 启动前安全检查(Pre-Start-up Safety Review在工艺设备启动前对所有相关因素进行检查确认,并将所有必改项整改完成,批准启动的过程,简称PSSR。
4.2 必改项指PSSR时发现的,导致不能投产或启动时可能引发安全、环境事故的,必须在启动之前整改的项目。
4.3 遗留项指PSSR时发现的,会影响投产效率和产品质量,并在运行过程中可能引发安全、环境事故的,可在启动后限期整改的项目。
4.4 人机工程指使工作人员与设备、作业工具安全而有效地结合,环境更适合于人员作业,人机界面达到最佳匹配的系统工程。
4.5 机械完整性指机械设备、配套设施及相关技术资料齐全完整,设备始终处于满足安全生产平稳要求的状态。
4.6 质量保证指设备达到设计、制造、测试和安装等标准的要求。
4.7 工艺技术安全信息指与工艺流程、设备、生产原材料、辅助用料、成品与半成品等的危害信息有关的安全技术说明书、工艺设备设计依据、操作规程等资料。
5 职责5.1 各企业应根据本规范制定、管理和维护本单位的PSSR程序,企业相关职能部门具体执行PSSR程序,并提供培训、监督、考核。
5.3 企业HSE部门对本规范的执行提供咨询、支持和审核。
5.4 企业生产部门执行本单位PSSR程序,并对程序实施提出改进建议。
6 管理要求6.1 基本要求6.1.1 PSSR应作为各级单位针对新、改、扩建项目(包括租借和工艺设备变更、停车检修安全验收的一个必要条件。
TITLE/EQUIPMENT 标题/设备:PROJECT NO 项目编号: DEPARTMENT/AREA 部门/区域:INSPECTION DATE检查时间:The PSSR team concludes that the installation is consistent with design specifications and that the equipment is safe to start-up after completion of recommendations required before start-up. (Note: If recommendations are not completed as originally intended attach information to explain alternative solution). PSSR小组确认安装符合设计规范且在完成必要的整改后可安全的启动。
(注:若不能完成附件要求的整改则需说明另可选择的解决方案)Approved批准:__________________________ _____________________________(Area Coordinator) Date (Maintenance Coordinator) Date(区域管理者)日期(维修管理者)日期__________________________ _____________________________(Safety Coordinator) Date (LMT Member) Date(安全管理人)日期(厂长)日期PUNCHLIST-ITEMS TO BE COMPLETED BEFORE AUTHORIZATION AND START-UP:NOT TO BE SIGNED BELOW UNTIL PUNCHLIST “BEFORE STARTUP” ITEMS ARE COMPLETED“启动前”整修清单未完成前不得签字AUTHORIZED审定:_____________________________________ _____________________________ (LMT Member) 厂长Date日期PUNCHLIST - ITEMS TO BE COMPLETED AFTER START-UP:NOT TO BE SIGNED BELOW UNTIL PUNCHLIST “AFTER START-UP” ITEMS ARE COMPLETED“启动后”整修清单未完成前不得签字AUTHORIZED审定:__________________________ _________________________(LMT Member)厂长Date日期1. SAFETY AND HEALTH安全和健康1.1 “General”Safety通用安全Is this SectionApplicable?是否合适YES 是___NO 否____1.1.1 Have ALL relevant personnel,(Operations, Maintenance, Technical,Supervision), received adequate andappropriate training on theequipment?操作、维护、技术和管理等与设备相关的所有人员均得到足够和适当的培训N/A不适用 ____YES是____NO 否____1.1.2 Has adequate and appropriate PPE(Personal Protective Equipment)been specified on a PPE HazardAssessment and provided?人员是否按标准提供了适当的PPE装备?N/A ____ YES ____ NO ____1.1.3 Have measures been taken toadequately guard all dangerous partsof this equipment?设备是否具备充分的防护装置?N/A ____ YES ____ NO ____1.1.4 Have sufficient procedures beencreated for the energy isolation(Lockout/Tagout) of the equipment?是否具备施行设备挂牌上锁的程序?N/A ____ YES ____ NO ____1.1.5 Are points of isolation clearlymarked/labelled and readilyaccessible?隔离点是否清楚标识并易于理解?N/A ____ YES ____ NO ____1.1.6 Have bump/trip hazards beenidentified and all sharp edgesremoved?是否已确定撞击和跌倒的风险且尖锐物已被清除?N/A ____ YES ____ NO_____1.1.7 Have proper guarding,handrails/barriers/toe boards, beenprovided to prevent falls?扶手、栏杆、踢脚板是否具备防跌落保护?N/A ____ YES ____ NO ____1.1.8 Have all hot/cold surfaces beenN/A ____ YES ____ NO ____ adequately guarded to preventburns?是否所有炽热或冰冷的表面已被防护以防止受伤害?(宁夏有燃烧器)N/A ____ YES ____ NO ____ 1.1.9 Are Safety Showers and Eye Washfacilities provided and adequate?是否具备安全淋浴和洗眼器?N/A ____ YES ____ NO ____ 1.1.10 Has sufficient lighting been providedso that operation, servicing,maintenance and repair of the facilitycan be carried out safely?是否具备完成操作、维修和保养的足够照明?1.1.11 Are display systems for providingN/A ___ YES ___ NO ____ operational instructions, safetywarnings and emergency informationprovided and positioned so that theyare clearly visible and easily read?是否具备可见和易懂的操作说明和安全指示、应急信息?1.2 MachinerySafety机器安全Is this SectionApplicable?是否合适?YES ___ NO _____1.2.1 Has the machinery been installed sothat it will be stable and secure duringoperation?机器安装是否可稳定和安全的运行?(要有较专业的判断)N/A ____ YES ____ NO _____1.2.2 Has all access to dangerous movingparts, or danger zones created bymoving equipment been prevented bythe provision of the correct guards,interlocks and/or fencing?是否具有对转动风险的安全防护、联锁装置和隔离?N/A ____ YES ____ NO _____1.2.3 Have the correct safety measures beentaken to prevent any risk from hot/coldsurfaces, ejection of material, failure ofparts and their ejection,overheating/fire?是否具有对冷热表面、原料喷洒、控制失灵风险的安全规程或措施?N/A ____ YES ____ NO _____1.2.4 Has safe access been provided to thoseparts of the machinery that requireoperator access for operation,adjustment, service, maintenance orrepair, i.e., elimination of slip, trip, trap,crush, entanglement, fall, bump, andcut hazards?是否具有防止操作或维护中滑倒、撞击、挤压、跌落、割伤风险的安全措施?N/A ____ YES ____ NO _____1.2.5 Is the machinery provided with theproperly identified START/STOP andEMERGENCY controls that arepositioned for safe operation withouthesitation, or loss of time, and withoutambiguity?是否有明确和立即可操作的机器开/停或急停装置?N/A ____ YES ____ NO _____1.2.6 Is the machinery provided with a clearlyidentified means to securely isolate it(Lockout/Tagout) from ALL energysources?是否有机器明确隔离能源的手段(挂牌上锁)?N/A ____ YES ____ NO _____1.3 Ergonomics人Is this Section YES ___ NO _____体工程学Applicable?是否合适?N/A ____ YES ____ NO _____ 1.3.1 Has the work-station, workplace, orequipment, been constructed so thatthe need for stooping, bending,stretching, over-reaching, and workingover-head during operation has beeneliminated, or reduced, to theminimum?使操作中人体弯曲、拉伸、在头顶的工作点、车间或设备已被消除或最小化?N/A ____ YES ____ NO _____ 1.3.2 Has the need to lift, carry, push, orpull, heavy loads, or parts, beeneliminated as far as possible?需要举、支撑、推、拉、重负、分断的动作被尽可能消除?(产生的可能性多在设备的维护中)N/A ____ YES ____ NO _____ 1.3.3 Are all display screens, dials,START/STOP/EMERGENCY buttonspositioned so that they are easily seenand accessible by those who willoperate the equipment or machine?是否所有在控制屏、盘上的开停按钮在操作时易看见和接触?(以后改做成模拟屏和按钮结合的形式)N/A ____ YES ____ NO _____ 1.3.4 Have Visual Display Screens beenpositioned so that interference fromglare is reduced to the minimum?是否显示器的眩光被减弱到最低度?1.3.5 Has the work-station been designedN/A ____ YES ____ NO _____ and equipped so that a comfortableposition can be adopted by theoperator (i.e., able to stand or changeposition and sit upright, angle atelbows, knees 90 o, and feet on floor).是否有舒适的操作位置(能站立、变换位置、垂直坐、弯曲肘、膝盖90度、脚在地面)(包括承包商承担的工作)1.3.6 Does the operation of this equipmentN/A ____ YES ____ NO _____ increase the risk of Upper LimbDisorder, e.g., repetitive tasks, handlingof loads, machine paced work, andprolonged operation?设备是否有增加重复作业、负重、机加工、长期操作等使用上肢失调的风险?1.3.7 Have you consulted S35G guidelines forthe determination of work contributionergonomic risk factors?你是否参考了S35G关于人类环境改造学的指导方针作出工作决定?Intranet address:DuPont SHE Standard S35GN/A ____ YES ____ NO _____1.4 Occupational Health职业保健Is this Section Applicable?是否合适?YES ___ NO _____1.4.1 Have all health risks due to gases,liquids, dusts, mists, or vapours usedby, contained in, or emitted by thisequipment been assessed, and wherenecessary, eliminated or adequatelycontrolled?是否有气体、液体、灰尘、烟雾、蒸汽使用风险或设备会产生该危害?什么地方需要排除或克制该风险?(氧、乙炔管理,种衣剂管理及急救措施,粉尘个人防护等)N/A ____ YES ____ NO _____1.4.2 Has adequate Personal ProtectiveEquipment (PPE) and/or RespiratoryProtective Equipment (RPE) beenspecified in the Operating Procedures?是否有适当的保护或呼吸保护已列入操作规程?N/A ____ YES ____ NO _____1.4.3 Has the need for an OccupationalHealth Monitoring Program beenassessed?是否有用于职业健康剂量评估程序被应用?N/A ____ YES ____ NO _____1.4.4 Have Operating Procedures beenreviewed to take into account anyadditional “hazards to health” whichmay arise from operation ormaintenance of this equipment?具有重视设备可能造成健康风险的操作程序?(使用说明书现场存放)N/A ____ YES ____ NO _____1.4.5 Has adequate Local Exhaust Ventilation(LEV) been installed, tested, balanced,and entered on an InspectionSchedule?具有通风设施并且有检查时间表?N/A ____ YES ____ NO _____1.4.6 Have adequate inspection/cleaningports been provided on all ductwork?管道系统是否备有适当的检查和清洁口?N/A ____ YES ____ NO _____1.4.7 Are relief facilities directed to a safeplace away from the workplace?是否安全救援设备放置在远离车间的地方?N/A ____ YES ____ NO _____1.4.8 Has a Noise Survey been consideredand a Noise Compliance Plan prepared,if required?是否有噪音检测必须的噪音改善计划?N/A ____ YES ____ NO _____1.4.9 Has all insulation been identified andlabelled?是否绝缘被鉴别和标识?N/A ____ YES ____ NO _____1.4.10 Has all pipe work, tanks, etc.,containing hazardous materials beenadequately labelled?是否管道、容器和危险原料均被标识?(盛物体就要有标示)N/A ____ YES ____ NO _____2.4 QualityAssurance质量保证Is this Section Applicable?是否合适?YES ___ NO_____(Consult with personnel who have QA responsibilities.)与质量管理人员协商2.4.1 Have checks and inspections beenmade to ensure that criticalequipment is installed properly andis consistent with designspecifications and vendor’srecommendations? 是否经过检查和证明安装的设备符合设计和卖方说明?(验收或请专门的专业机构验收)N/A ____ YES____NO _____2.4.2 Have quality assurance inspectionreports, covering fabrication,assembly and installation, beencompleted per the project’s qualityassurance plan and reports filed withthe equipment design basisdocumentation?是否有质量检查报告包括隐蔽项目、每一步的完成情况符合计划和设计文件要求?N/A ____ YES____NO _____2.4.3 The PSSR team should agree on andfield check specific items:PSSR小组需要就以下进行检查并达成一致:(a)Does the construction meet thedesign specifications?建筑物符合设计说明书吗?(b) Does the construction match thedrawings?建筑物符合图纸吗?N/A ____N/A ____YES ___YES ___NO _____NO _____2.4.4 Are pipe supports adequate?支撑足够牢固吗?(我们的钢构件的安全评价)N/A ____ YES ___ NO _____2.5 MechanicalIntegrity机械完整Is this Section Applicable?是否合适?YES ___ NO ____ 2.5.1 Have maintenance procedures beenapproved and issued?维护程序是否被批准和发布?(停送电等的操作表)N/A ____ YES____NO _____2.5.2 Have maintenance personnel beentrained?维修人员是否被培训?N/A ____ YES ___ NO _____2.5.3 Have quality control proceduresbeen approved for maintenancematerials and spare parts?维护用的备件的原材料质量是否经过批准?N/A ____ YES ___ NO _____2.5.4 Have inspections and tests (includingregulatory requirements) for thefollowing equipment been includedin a maintenance schedule?是否有对下列设备进行检查和测试(包括调整的需求)的时间表?Pressure vessels and storage tanks.压力容器和储油罐N/A ____ YES____NO _____Pressure relief systems, ventsystems, and devices.卸压系统、排放系统、装置N/A ____ YES ___ NO _____Critical controls, interlocks, alarms,and instruments.限制调节、联动装置、器械N/A ____ YES ___ NO _____Emergency devices, includingshutdown systems and isolationsystems.应急装置包括停工系统和隔N/A ____ YES ___ NO _____离系统Fire protection equipment.消防装备N/A ____ YES ___ NO _____ Piping systems (including pipingcomponents such as valves, excessflow valves, expansion bellows) incritical service.管道系统维护(包括阀门、流量计膨胀管等)N/A ____ YES____ NO _____Key process-to-service tie-ins.关键点-维修接头N/A ____ YES ___ NO _____Electrical grounding and bonding.电的接地与连接N/A ____ YES ___ NO _____Emergency alarm andcommunication system.警报与通讯系统N/A ____ YES ___ NO _____Monitoring devices and sensors.监视器和传感器N/A ____ YES ___ NO _____ Pumps.泵N/A ____ YES ___ NO _____ Lifting Equipment.起重设备N/A ____ YES ___ NO _____2.6 Operating ProceduresandSafe Work Practices操作程序和安全规章Is this SectionApplicable?是否合适? YES ___ NO ____2.6.1 Have operating procedures and safework practices been prepared/updated and approved?是否准备好最新的和被批准的操作程序和安全工作习惯N/A ____ YES ___ NO _____(Note: for emergency procedures see section 4 of this checklist.)(注:应急程序参阅本列表第4节)2.7 Training andPerformance培训和履行Is this Section Applicable?是否合适?YES ___ NO ____ 2.7.1 Has specific process (or job task)training been given to all personnel?是否对所有的人员进行了明确的程序或工作任务培训?N/A ____ YES ___ NO _____2.7.2 Have training records been updated?培训档案是最新的?N/A ____ YES ___ NO _____2.8 Contractor Safety承包商安全Is this Section Applicable?是否合适?YES ___ NO ____2.8.1 Have all contract personnel beenadequately trained in appropriatemaintenance and operatingactivities?承包商员工是否进行了充分的维护和操作培训?N/A ____ YES ___ NO _____2.9 Interlocks andAlarms联锁和警报(主要指什么?)Is this Section Applicable?是否合适?YES ___NO_____ 2.9.1 Has the alarm/interlock beenclassified and designed using DX3Sby a properly constituted team?用DX3S程序由专门小组设置警报和联锁?N/A ____ YES ___ NO _____2.9.2 Did the team check that thealarm/interlock action proved, underall conceivable failure conditions, tobe fail-safe?警报和联锁动作是否由该小组检查证实,在意外情况下可自动防止故障?N/A ____ YES ___ NO _____2.9.3 Has an interlock/critical alarmStandard Operating Procedure fortesting been written andimplemented prior to this PSSR?在PSSR之前警报和联锁是否有文档并被贯彻?N/A ____ YES ___ NO _____2.9.4 For alarms/interlocks with more thanone software or hardware circuit,have all possible interlock routesbeen tested?警报和联锁有相应的软件或硬件支持,所有可能的联锁均被测试过?N/A ____ YES ___ NO _____2.9.5 Do you have an appropriateprocedure to ensure that yoursoftware is protected (e.g., routinelyarchived, key/password protectedetc.)?是否有适当的程序保护你的软件安全(自动存档、锁、密码保护)?N/A ____ YES ___ NO _____2.9.6 Has the software been properlydocumented and filed (e.g., logicdrawings, schematics,sequence/batch descriptions)?软件被备份和归档(逻辑图、图表、序列/批描述)?N/A ____ YES ___ NO _____2.9.7 Has all software been properlyvalidated and tested?软件被完全地证实和测试?N/A ____ YES ___ NO _____2.9.8 Have you ensured that theequipment does not restart either onthe resetting of a protective devicesuch as an interlock or the re-establishment of power after anoutage?是否确保设备断电后在任何另一个联锁或能源支持下不能被重新启动?N/A ____ YES ___ NO _____3. ENVIRONMENT环境Is this SectionApplicable?是否合适?YES ___ NO ____3.1 Are all secondary containment/bundingfacilities adequate?所有加强的保护措施或设备合适吗?N/A ____ YES ___ NO _____3.2 Are all material storage facilities adequateand appropriately labelled?所有原料贮存装置足够并有标识吗?N/A ____ YES____NO _____3.3 Have adequate arrangements been made,prior to start-up, for the identification,classification and safe disposal of all wastematerials?开始前所有的废料有安排被分类、识别和安全地处理?N/A ____ YES ___ NO _____3.4 Have all materials, used in the system, beenentered on the Area Chemicals InventoryList (or equivalent)?是否所有用于系统的原料被列入区域化学品清单(或类似的)?N/A ____ YES ___ NO _____3.5 Do Area Spill Procedures need to beupdated?该区域泄漏程序是否需要更新?N/A ____ YES ___ NO _____3.6 Are material Unloading Facilities adequateand constructed in accordance withCorporate Safety, Health and EnvironmentalStandards?原料装卸器具足够且结构符合公司安全、健康、环保标准?N/A ____ YES ___ NO _____3.7 Are relief facilities adequate and directed toan environmentally safe location?救援器材足够并放在一个安全地方?N/A ____ YES ___ NO _____3.8 Have the Corporate Project EnvironmentalGuidelines been followed during the designstage of this project?项目设计阶段是否遵循公司的环境指导方针?N/A ____ YES ___ NO _____3.9 Have all waste streams been identified,N/A ____ YES ___ NO _____ quantified, analyzed, and minimized?所有废料是否被识别、量化、分析和控制?(废种子的处理、废液的处理)N/A ____ YES ___ NO _____3.10 Have Environmental permits beenreviewed/updated/provided?环境许可被回顾、更新和提供吗?4. COMMUNITY AWARENESS AND EMERGENCY RESPONSE (C.A.E.R.)团队知晓和应急响应Is this Section Applicable?YES ___ NO _____是否合适?N/A ____ YES ____ NO _____4.1 Are all necessary Emergency warning signs,lights, or other devices installed wherenecessary?需要的地方都安装了必须的警示标志、灯或其他装置吗?N/A ____ YES ____ NO _____4.2 Have all necessary precautions been taken toensure that the equipment is not a source ofignition to any flammable materials,irrespective of their source?是否证实所有的设备不是其他材料的火源?4.3 Are fire protection facilities adequate, eg. fireN/A ____ YES ____ NO _____ extinguishers, fire walls, sprinkler systems,Alarm Boxes, etc., and have they beenincluded on an Inspection Schedule?所有的灭火装备足够如灭火器、防火墙、自动喷淋灭火系统、报警信号箱等有一检查图表?N/A ____ YES ____ NO _____4.4 Are Emergency Escape Routes, includingladders, adequate and properly signposted?有梯子、合适的路标等应急辅助道路吗?4.5 Is Emergency Lighting adequate?应急照明足N/A ____ YES ____ NO _____ 够吗?4.6 Is sufficient Respiratory ProtectiveN/A ____ YES ____ NO _____ Equipment, such as Escape Sets or Self-Contained Breathing Apparatus (SCBA)available?是否有充分的呼吸保护装置如出口或供氧装置?4.7 Have Emergency Procedures been preparedN/A ____ YES ____ NO _____ and relevant personnel trained?是否有应急程序和相关的人员培训?4.8 Is the Community Advisory Panel advised ofproposed new major projects?公司支持团队是否考虑过被提议的新项目?N/A ____ YES ____ NO _____5. ELECTRICAL SAFETY电气安全Is this Section Applicable?是否合适?YES ___ NO _____5.1 Have operations/areas been electricallyclassified?工作台是否有用电分级?N/A ____ YES ____ NO _____5.2 Has the equipment been properly installedand constructed to the standards expected byDuPont and local legislation, and does it meetany special installation requirements noted onthe manufacturer’s certificate?设备的安装是否符合杜邦和当地法律的要求?符合制造厂的特殊要求?N/A ____ YES ____ NO _____5.3 Has equipment been designed and purchasedfor the conditions under which it will operate(e.g., hazardous areas)?是否设备设计和购置符合运转条件?(风险、区域等)N/A ____ YES ____ NO _____5.4 Are all live parts adequately enclosed toprevent access?用电部分有防护吗?N/A ____ YES ____ NO _____5.5 Does earthing/grounding comply withDuPont and local standards/legislation?是按杜邦和当地法律标准接地吗?N/A ____ YES ____ NO _____5.6 Does isolation labelling comply with DuPontand local standards?绝缘标识符合杜邦和当地的标准吗?N/A ____ YES ____ NO _____5.7 Have fuses or circuit breakers been providedwhich will automatically disconnect thesupply?保险和断路器是否可与电源自动分断?N/A ____ YES ____ NO _____5.8 Are first aid stations, single line drawings,and PPE requirements available inECRs/Substations as appropriate?有适当可用的急救、划线、PPE装备吗?N/A ____ YES ____ NO _____5.9 Have all relevant documentation anddrawings (e.g., P&I’s, SLD’s, Schematics,equipment arrangement, I/O, logic,electrical classification, and Panel Scheduledrawings) been updated to reflect thecurrent installation?是否有最新的反映安装现状的文件或图纸(电压等级、图表、逻辑、排序、面板目录)?N/A ____ YES ____ NO _____5.10 Have all new Substation Breakers, MCCisolators, starters, or other appropriateequipment been registered on to the siteinspection schedule?所有的断路器、隔离装置或其他设备被登记入检查图表?N/A ____ YES ____ NO _____5.11 Have any electrical circuits, made redundantby this installation, been properly D&R’d?所有多余的电路被适当处理?N/A ____ YES ____ NO _____6. FIRE PROTECTION消防Is this Section Applicable?是否合适?YES ___ NO _____6.1 Does the site have a written Fire ProtectionPlan that includes a list of the majorworkplace fire hazards, proper handling andstorage procedures, potential ignitionsources (such as welding, smoking, andothers), and the type of fire protectionequipment or systems that can control a fireinvolving them?是否有成文的消防计划、程序,成熟的消防设备和系统?N/A ____ YES ____ NO _____6.2 Are fire separations identified andmaintained properly to prevent fire spread,including separations between operations,and storage areas?是否有火灾隔离标识和维护以预防火灾发生,包括与仓储的隔离?N/A ____ YES ____ NO _____6.3 Does the site fire water supply havesufficient capacity to supply the designdemand for the specified duration (one tofour hours – depending on the severity ofthe hazard)?消防水供应是否设计满足需求(保持1到4小时的需求)?N/A ____ YES ____ NO _____6.4 Can the fire pumps deliver 100% of theN/A ____ YES ____ NO _____ maximum fire water demand at the requiredpressure for the largest credible fireexpected to occur on the site?消防水泵在发生大火时压力符合最大用水量的需求吗?6.5 Have new sprinkler systems been tested toN/A ____ YES ____ NO _____ insure they meet the AcceptanceRequirements of NFPA 13, and will allsprinkler systems be maintained inaccordance with NFPA 25?自动喷淋系统是否被测试符合NFPA13和维护与NFPA25要求一致?N/A ____ YES ____ NO _____ 6.6 Are all the facilities that handle flammableliquids fully protected with water spray,foam, or other automatic suppressionsystem that complies with a nationallyrecognised code or standard?消防用品符合国家统一标准?N/A ____ YES ____ NO _____ 6.7 Is Nomex, or garments made from otherflame resistant fibres, worn by personnelwho work with flammable liquids/gases (seestandard S10H)?在易燃液体或气体场合工作时人员有合适的阻燃防护服?6.8 Is all portable fire extinguishing equipmentN/A ____ YES ____ NO _____ located in proper locations along normalpaths of travel, including exits from areas,and will this equipment be properlymaintained per NFPA 10?所有的轻便灭火设备被合理放置,包括安全出口,并且设施维护符合NFPA10?N/A ____ YES ____ NO _____ 6.9 Is there a site firm alarm system, and arealarms perceivable and above ambient noiseor light levels?有报警系统吗?并且其音量和灯光需超过环境噪声和光亮?N/A ____ YES ____ NO _____ 6.10 Has the site established a site Fire Brigade,and are all fire brigade members trained toa level of competency commensurate withthe duties members are expected toperform?是否有一经过培训的消防队伍,有预期的灭火能力?。