安德里兹sf浆泵说明书

RITZ潜水电泵安装与使用说明书安德里茨集团德国里茨公司请用户利用宝贵的半小时，仔细阅读一遍说明书，它将使您获益非浅。

使用须知一．使用前电机内必须灌满清水，拧紧注水、放气螺塞；二．陆地上不允许试运转；三．电泵必须完全潜入水中，但潜水深度应不大于500米；四．机组应采取吊装的方法，严禁摔、碰。

五．禁止拉扯电缆，防止破坏密封。

六．水泵应在允许工作范围内工作。

此时水泵效率高，运行可靠，轴向力小；七．电泵机组的底部应距离池底500mm以上，防止淤泥堵塞电泵底部，影响调节囊工作。

本产品是电机与水泵直联一体潜入水中工作的提水设备。

主要用于农田灌溉。

城镇、矿山企业的排水工程和居民用水。

一．使用条件1．电源要求：频率为50赫兹，额定电压10000伏和6000伏（允差 5%）的三相交流电。

2．水质要求：一般无腐蚀性水，固体物含量不大于0.5%（重量比），酸碱度PH值6.5-8.5;氯离子含量不大于400mg/L，硫化氢含量不大于1.5mg/L；水温0℃-25℃。

二．结构简述1．整个装置由水泵、电机、扬水管道和控制开关四大部分组成。

2．电机是充水式电机，有耐泥沙机械密封。

三．机组安装说明1．安装须知：a.水泵进水节必须在动水位1米以下，但潜水深度不得超过静水位以下500米。

（如按用户要求制造深潜潜水电泵不受水深限制）b.使用环境必须符合本说明书的使用条件。

2．安装前准备a．首先检查静水位深度及供电系统是否符合使用条件。

b．应准备好相应的吊装工具。

c．装好保护控制柜。

3．安装a．首先打开吸水罩侧面的注水方孔和放气孔，拧下注水，放气螺栓向电机内注满清水，直到水溢出。

然后拧紧注水孔和放气孔的螺栓。

注水时电机应立式放置，使注水孔和放气孔在最上面。

b．电机注水后放置12小时测定绝缘电阻。

c．如果立式使用，用吊卡夹在出水管外接法兰处，吊起机组，放到井口座上（用户根椐现场安装方式自制。

井口应可承受液体压力，扬水管，机组重量）。

用两个吊卡安装好扬水管（用户椐水位深度自制），取下吊卡，装上止回阀，闸阀等。

操作规程编号：LX-FS-A49000 泥浆泵操作规程标准范本In The Daily Work Environment, The Operation Standards Are Restricted, And Relevant Personnel Are Required To Abide By The Corresponding Procedures And Codes Of Conduct, So That The Overall BehaviorCan Reach The Specified Standards编写：_________________________审批：_________________________时间：________年_____月_____日A4打印/ 新修订/ 完整/ 内容可编辑泥浆泵操作规程标准范本使用说明：本操作规程资料适用于日常工作环境中对既定操作标准、规范进行约束，并要求相关人员共同遵守对应的办事规程与行动准则，使整体行为或活动达到或超越规定的标准。

资料内容可按真实状况进行条款调整，套用时请仔细阅读。

1 .开车前的准备1.1 检查吸井水量是否足够，吸水高度是否符合要求；1.2 检查设备是否完好，轴承是否缺油，连轴节是否良好，吸排水管及底阀有无问题；1.3 盘车1－2圈，检查有无卡阻；1.4 打开灌水阀门，将水泵灌满引水。

2 .开机2.1 合上开关手把、按下启动按钮，电动机开始转动；2.2 待电动机转速达到正常后慢慢打开排水闸门；2.3 观察压力表的变化。

3 . 运行注意事项3.1 运行中司机应注意检查；3.2 水泵的转动方向，水泵的上水情况；3.3 各部有无异响和震动；3.4 轴承温度是否超限（滚动轴承温度不超过75℃，滑动轴承不超过65℃）。

3.5 查看水位是否正常，水质是否符合要求。

3.6 出现以下情况应立即停泵，进行处理：3.6.1 转向不正确，底阀或叶轮被堵塞；3.6.2 有无异响，震动；3.6.3 各部温度是否超限；3.6.4 泵体发热，或有异味；3.6.5 其它紧急故障。

Product rangePumps MotorsP U M P S |M O T O R S |S Y S T E M S |S E R V I C EFor over 125 years, the name RITZ has stood for the highest relia-bility and quality Made in Germany. With our extensive product line, we support our customers worldwide in successfully mastering demanding pumping tasks in the fields of water supply, mining, industry and sewage.For planners and users.The RITZ product range.This brochure will give you an overview of our product rangeand will help you to quickly find the right RITZ product for yourspecifi c applications.We have prepared detailed technical information on the indi-vidual product groups, and would be happy to provide them toyou on request.For water supply.More water – less costs.In all sectors of water management, RITZ pumps play a majorrole in the abstraction and distribution of this valuable resource.What is more, the high effi ciency of our products makes itpossible to reduce operating costs. This means that investmentin a RITZ pump amounts to less than 1 % of the energy costsover ten years.For mining.Highest reliability under severestconditions.One of the most important requirements for trouble-free extrac-tion operations is pumping the accumulated mine water outof the working area. Mine operators all over the world rely onsingle-suction and double-suction submersible motor pumpsand high-pressure pumps from RITZ to carry out this import-ant task.For industry.Flexibility and highest econo o mics.RITZ industrial pumps can be used in almost any ap p plication in-volving the pumping of coolants, auxiliary substance e s or operat-ing media in secondary circuits, or where demand ndary circuits, or where demanding washing and cleaning proces s ses are necessary in raw materials handling. RITZ pumps can o o perate in extreme temperatures and under high pressure, in a ggressive and corrosive media and media containing solids, transporting coolants, lubricants, a ransporting coolants, lubricants, acids, bases and oils.For sewage.– maxim m um Long service life – economics.Almost anywhere that sewage has to be moved, wherever relia-Almost anywhere that sewage has to b bility and cost-effectiveness are the main crite e ria in intelligent bility and cost-effectiveness are the m decisions, solutions from RITZ are the right choice.decisions, solutions from RITZ are theContents.10–11|8 – 9| Pumps for industry|Pumps for industry10 –Pumps for mining 9or water supplyPumps fo 6 – 7 | PumS. End suction pumps 14 | ASC. Axial split case pumps 15 | or sewagePumps fo12 – 13 | ES.| SU. Submersible mo16| HDM. Double-suction HP. High-15 | SU. Submersible motor pumpspressure pumps| SM. Submersible m20 | SD. Sewage dry pumps 22 | submersib18 e motorsble motor pumps| HDM. Heavy SW. Sewa23 | MS-T. Modular Shaft Technology 17y Duty Mining age wet pumps| MC g Technology 21 | MP-T. Motor Power Technology 21| Types of in-19-T. Motor CoolingAdditional product in29 stallation24 – 25| Impellers26 – 27 |WinPump®28|nformationPumps for water supply.RITZ pumpsfor water abstraction.Q Various heads Q Various water qualities Q High water temperatures Q Numerous designs Q Maintenance-free solutions Q Flexible adaptation to changing pumping conditions withMS-T – Modular Shaft Technology (more on page 17)RITZ pumpsfor water distribution.Q Hydraulically optimised solutions (reduced energy costs)Q The right design for every requirement Q For extremely low to extremely high pressures Q Adaptable solutions in the fi eld of pressure boostingQ Complete solutions Q Low-wearQ Extremely long service lifeESASCHPSU*W a t e r s u p p l yThe RITZ product range for water supply – an overview.Axial split case pumps 07up to 3,500 m /h 3up to 150 m up to 25 bar up to +110°C up to 1800 rpm grey cast iron,ductile iron, duplex stainless steelEnd suction pumps01 | 03 | 04up to 4,000 m /h 3up to 100 m up to 16 bar up to +140°C up to 3600 rpm grey cast iron, bronze,ductile iron, stainless steelHigh-pressure pumps45 | 46 | 49 | 55up to 800 m /h 3up to 400 m up to 40 bar up to +140°C up to 3600 rpm grey cast iron, bronze,aluminium bronze,stainless steelTypeDesignQ H p t n Mate-rialsSubmersible motor pumps 56 | 62 | 63 |64 | 66up to 500 m /h 3up to 700 m up to 100 bar up to +75°C up to 3600 rpm grey cast iron, bronze,aluminium bronze,stainless steelAn ideal drive for the SUs are the SM submersible motors. More information on these is available on page 20.Pumps for water supply 6 – 7| Pumps for mining 8 – 9 | Pumps for industry 10 – 11 | Pumps for sewage 12 – 13 | ES. End suction pumps 14 | ASC. Axial split case pumps 15 |HP . High-pressure pumps 15 | SU. Submersible motor pumps 16 | HDM. Double-suction submersible motor pumps 18| SM. Submersible motors 20 | SD. Sewage dry pumps 22 | SW. Sewage wet pumps 23 | MS-T. Modular Shaft Technology 17 | HDM. Heavy Duty Mining 19 | MC-T. Motor Cooling Technology 21 | MP-T. Motor Power Technology 21 | Types of in-stallation 24 – 25 | Impellers 26 – 27 |WinPump ®28|Additional product information 298 | 9Pumps for mining.RITZ pumps for water drainage in surface and underground mining.Q High heads Q Large capacitiesQ High operational reliability Q Maintenance-free solutions Q High-quality material designs Q Long service life Q High effi ciencyQ Flexible adaptation to changing pumping conditions with MS-T – Modular Shaft Technology (more on page 17)Q Solutions for the most extreme operating conditions with HDM – Heavy Duty Mining (more on page 19)The RITZ product range for mining – an overview.M i n i n gHDMDouble-suction submer-sible motor pumps 61 | 67 | 68up to 2,000 m /h 3up to 1,500 m up to 150 bar up to +75 °C up to 3600 rpmductile iron, aluminium bronze,duplex stainless steelHigh-pressure pumps 45 | 46 | 49 | 55up to 800 m /h 3up to 400 m up to 40 bar up to +140°C up to 3600 rpmgrey cast iron, bronze,aluminium bronze, stainless steelSingle-suction submer-sible motor pumps 56 | 62 | 63 | 64 | 66up to 500 m /h 3up to 700 m up to 100 bar up to +75°C up to 3600 rpmgrey cast iron, bronze,aluminium bronze, stainless steelSUHP* An ideal drive for the SUs and HDMs are the SM submersible motors. More information on these is available on page 20.TypeDesign Q H p t n Mate-rialsPumps for water supply 6 – 7 | Pumps for mining 8 – 9 | Pumps for industry 10 – 11 | Pumps for sewage 12 – 13 | ES. End suction pumps 14 | ASC. Axial split case pumps 15 |HP . High-pressure pumps 15 | SU. Submersible motor pumps 16 | HDM. Double-suction submersible motor pumps 18| SM. Submersible motors 20 | SD. Sewage dry pumps 22 | SW. Sewage wet pumps 23 | MS-T. Modular Shaft Technology 17 | HDM. Heavy Duty Mining 19 | MC-T. Motor Cooling Technology 21 | MP-T. Motor Power Technology 21 | Types of in-stallation 24 – 25 | Impellers 26 – 27 |WinPump ®28|Additional product information 29Pumpsfor industry.RITZ pumps for practically any industrial application, e. g. cooling circuits, service water circuits, process water circuits, coolant and lubricant transport, industrial washing and cleaning processes, fi re-fi ghting water systems, off-shore facilities, etc.Q Requirements-oriented capacities and headsQ Numerous typesQ High temperatures of the medium being pumpedQ Various qualities of the medium being pumpedQ High-quality material executionsESHPSUSDSWThe RITZ product range for industry – an overview.I n d u s t r yEnd suction pumps 01 | 03 | 04up to 4,000 m /h 3up to 100 m up to 16 bar up to +140°C up to 3600 rpm grey cast iron,bronze, ductile iron, stainless steelHigh-pressure pumps 45 | 46 | 49 |55up to 800 m /h 3up to 400 m up to 40 bar up to +140°C up to 3600 rpm grey cast iron,bronze, alumin-ium bronze,stainless steelSubmersible motor pumps 56 | 62 | 63 |64 | 66up to 500 m /h 3up to 700 m up to 100 bar up to +75°C up to 3600 rpm grey cast iron, bronze, alumin-ium bronze, stainless steelSewage dry pumps 15 | 35 | 38 | 39up to 10,000 m /h 3up to 100 m up to 15 bar up to +140°C up to 3600 rpm grey cast iron, stainless steelSewage wet pumps 22 | 26 | 59up to 2,600 m /h 3up to 80 m up to 10 bar up to +40°C up to 3600 rpm grey cast iron, stainless steelAn ideal drive for the SUs are the SM submersible motors. More information on these is available on page 20.TypeDesignQ H p t n Mate-rials*Pumps for water supply 6 – 7 | Pumps for mining 8 – 9 | Pumps for industry 10 – 11|Pumps for sewage 12 – 13 | ES. End suction pumps 14 | ASC. Axial split case pumps 15 |HP . High-pressure pumps 15 | SU. Submersible motor pumps 16 | HDM. Double-suction submersible motor pumps 18| SM. Submersible motors 20 | SD. Sewage dry pumps 22 | SW. Sewage wet pumps 23 | MS-T. Modular Shaft Technology 17 | HDM. Heavy Duty Mining 19 | MC-T. Motor Cooling Technology 21 | MP-T. Motor Power Technology 21 | Types of in-stallation 24 – 25 | Impellers 26 – 27 |WinPump ®28|Additional product information 29Pumpsfor sewage.RITZ pumpsfor sewage pumping plants and stations.Q Cost-effective solutions for any structure Q Maintenance-friendly solutions forinstallation in dry and wet locations Q Non-clogging pumps with large free passages Q Numerous designs Q Long service lifeQ Design according to ATEX Q Special materials availableRITZ pumpsfor sand trapping, sewage trans-port in sewage treatment plants and sludge pumping up to 10 % DS.Q Wear-resistant designs Q Rugged constructionQ Small to large capacities and heads Q Long service lifeSDSWThe RITZ product range for sewage – an overview.S e w a g eSewage wet pumps 22 | 26 | 59up to 2,600 m /h 3up to 80 m up to 10 bar up to +40°C up to 3600 rpmgrey cast iron, stainless steelSewage dry pumps 15 | 35 | 38 | 39up to 10,000 m /h 3up to 100 m up to 15 bar up to +140°C up to 3600 rpmgrey cast iron, stainless steelType Design Q H p t n Mate-rialsPumps for water supply 6 – 7 | Pumps for mining 8 – 9 | Pumps for industry 10 – 11 | Pumps for sewage 12 – 13 | ES. End suction pumps 14 | ASC. Axial split case pumps 15 |HP . High-pressure pumps 15 | SU. Submersible motor pumps 16 | HDM. Double-suction submersible motor pumps 18| SM. Submersible motors 20 | SD. Sewage dry pumps 22 | SW. Sewage wet pumps 23 | MS-T. Modular Shaft Technology 17 | HDM. Heavy Duty Mining 19 | MC-T. Motor Cooling Technology 21 | MP-T. Motor Power Technology 21 | Types of in-stallation 24 – 25 | Impellers 26 – 27 |WinPump ®28|Additional product information 2914 | 15[l/s]1251020501002003102050100200500800[]1005010205432[m]20030010071020305040[ft]5010020050010002000[Imp.gpm][US.gpm]2501000050010003000[l/s]12520105010015201050100200600[]1005010205432[m]2003001007102050[ft]5150100020050010002000[p gp ]51050[US.gpm]10020050010002000ES. End suction pumps.DN 32 up to 150Q up to 600 m³/h H up to 100 m p up to 16 bart -20°C to +140°C n up to 3600 rpmType:Single-stage volute casing pumpswith principal dimensions and performance chart according to DIN EN 733.Areas of use:Water supply and industry. Media:Pure, slightly polluted and ag-gressive liquids with a viscosity of up to 150 mm /s without abrasive and solid 2components.Special feature: Maintenance-friendly.Removal of rotor unit with pump casing in situ.Materials: grey cast iron, bronze,ductile iron, stainless steelShaft seal:gland packing, mechanical seal Impeller design:radial impeller, vortex impeller and double-channel impeller available in some casesTypes of installation: A, E, B, S, V , VD, VDKE DDN 25 up to 150 Q up to 550 m³/h H up to 95 m p up to 16 bart -20°C to +140°C n up to 3600 rpmType: Single-stage volute casing pumps in space-saving close-coupled design.Areas of use: Water supply and industry. Media: Pure, slightly polluted and ag-gressive liquids with a viscosity of up to 150 mm /s without abrasive and solid 2components.Special feature: Maintenance-friendly.Removal of rotor unit with pump casing in situ.Materials:grey cast iron, bronze, ductile iron, stainless steel Shaft seal: mechanical sealImpeller design:radial impeller, vortex impeller and double-channel impeller available in some casesTypes of installation: BS, B, SESDesign: 04 | RITZBloc50020010050201050100[ft]2005001000[m][m³/h]53010020050010004000[US.gpm]2010020050010003000[Imp.gpm]2[l/s]510205010020010501002005001000[l/s]10060200530015000002005001000200050003000[]20010050302010[m]300500200701004050[ft]10003000500010000[Imp.gpm]10003000[US.gpm]50001000020000ASCDesign: 07 | ASCDN 32 up to 250 Q up to 800 m³/h H up to 400 m p up to 40 bar t -20°C to +140°C n up to 3600 rpmType: Multi-stage high-pressure pumps.Areas of use: Water supply, mining and industry.Media: Clean and slightly polluted liquids with a viscosity of up to 150 mm /s without 2abrasive and solid components.Materials* : grey cast iron, bronze,aluminium bronze, stainless steelShaft seal: gland packing, mechanical seal Impeller design:radial impellerTypes of installation*: A, AX, E, EX, S, V * depends on designHPDesign: 45 |46 |49DN 150 up to 350 Q up to 4,200 m³/h H up to 150 m p up to 25 bar t up to +110°C n up to 1800 rpmType:Single-stage, axial split volute casing pumps.Areas of use:Water supply.Media:Pure, slightly polluted or ag-gressive liquids with a viscosity of up to 150 mm /s without abrasive and solid 2components.Special feature: Casing in in-line design. With horizontal installation, the motor can be placed on the left or right as desired.Materials: grey cast iron, ductile iron,duplex stainless steelShaft seal: gland packing, mechanical seal Impeller design:double-fl ow radialimpeller with optimised suction character-istics and extraordinary NPSH values Types of installation: A, E, SASC. Axial split case pumps.HP . High-pressure pumps.16 | 17200[l/s]205010050100200300500[m³/h]80050020030010050[m]200500100020001000500200300[ft] [US.gpm][p gp]500100020005[l/s]1251040125102050100[m³/h]500200100502010[m]51050100200500100050020010050[ft]10[US.gpm][Imp.gpm]50100200500SU. Submersible motor pumps.Well Ø 4" and upQ up to 150 m³/hH up to 500 mp up to 50 bart up to +40°Cn up to 3600 rpmType:Multi-stage, single-suction sub-mersible motor pumps with integratedcheck valve.Areas of use:Water supply, miningand industry.Media:Pure, slightly polluted andaggressive clean, service andcooling water.Materials: stainless steelShaft seal: for 4": shaft sealing ring,6" and up: mechanical sealImpeller design:radial impeller,semi-axial impellerTypes of installation: U (vertical,horizontal)SUDesign: DesigWell Ø 10" and upQ up to 500 m³/hH up to 700 mp up to 100 bart up to +75 °Cn up to 3600 rpmType: Multi-stage, single-suction sub-mersible motor pumps.Areas of use: Water supply, miningand industry.Media: Pure, slightly polluted andabrasive raw water, pure water, mineralwater, seawater, service water, minewater and cooling water.Materials:grey cast iron, aluminiumbronzeShaft seal: mechanical seal, shaftsealing ringImpeller design:semi-axial impellerTypes of installation: U (vertical,horizontal)SUDesign: 63 | 64 | 66Modular Shaft TechnologyThe challenge.More and more, the cost-effectiveness of an application is becoming the decisive criteria for any investment. This raises the question as to whether the concept of the continuous shaft is still up to date. For example, assembly and disassembly of a pump with a continuous shaft requires a large number of individual steps – time-consuming work by an expert! Logistics and warehousing for numerous different component parts is also associated with high costs. Adaptation to changing heads is generally only possible by replacing the pump – a cost-intensive procedure. The problem is obvious. But so is the solution!The solution.MS-T – Modular Shaft Technology is not only a technological evolution, but also a revolution when it comes to costs.MS-T is designed according to the modular principle – with all of its technical and economic advantages.Q Flexible adaptation to changing pumping conditions – quick and easy byincreasing or reducing the number of stages.Q Simple, time-saving and targeted installation and removal of individual stages,horizontal or vertical as desired.Q A small number of highly-standardised components guarantees high availabilityand short delivery times, as well as low warehousing costs on the part of the user.That is why pumps with MS-T are the perfect solution wherever extremely high demands are placed with regard to operational reliability, freedom from mainten-ance, service life, effi ciency and fl exible heads. In all sectors of water supply, mining and industry.MS-T. Designed to save costs.Complete information is available in our brochure “MS-T – Modular Shaft Technology”, which we would be happy to send you on request.Telephone +49 (0) 71 71/60 90 or under www.ritz.de18 | 1910007005003002001005001000200030004000100305005001000100020005000800020005000700050100[I/s]200500[m³/h][ft]20050010002000[m][US.gpm][Imp.gpm]Well Ø 20" and up Q up to 2,000 m³/h H up to 1,500 m p up to 150 bar t up to +75°C n up to 3600 rpmType:Multi-stage, double-suction submersible motor pumps.Areas of use:Mining, water supply and industry.Media:Pure, slightly polluted and abras-ive raw water, pure water, mineral water, seawater, service water, mine water and cooling water.Special feature: Axial thrust free,double-suction design for particularly long service life and high operational reliability.Materials:grey cast iron, bronze,aluminium bronze, duplex stainless steel Shaft seal:mechanical seal, shaft sealing ringImpeller design: radial impeller Types of installation: U (vertical,horizontal)HDMDesign 61 | 67 | 68HDM. Double-suctionsubmersible motor pumps.Maximum operational reliability. Constant performance – error-free operation: An HDM invented by RITZ guarantees maximum operational reliability with no compromises.High cost-effectiveness. Extremely high effi ciency in operation – up to more than 85 percent for the pump, up to more than 90 percent for the motor – as well as extraordinarily long service life ensure minimum life-cycle costs, which are more decisive than the procurement costs in the long term.The challenge.The use of submersible motor pumps for large volumes or at very large depths is associated with extreme loads on the unit. The higher the pump capacity, the stronger the axial thrust exerted on the pump, the motor and its thrust bearing. The outcome: Overloading and increased risk of failure.The solution.HDM – Heavy Duty Mining. Two pumps are arranged on top of each other rotating in opposite directions and driven by a continuous pump shaft.The division of work between the two pumps provides complete compen-sation of axial thrust, thus solving the problems of forces acting on the unit and of the load on the thrust bearing. At the same time, the fl ow and suction velocity outside the pump is reduced by 50 %. This is more gentle on the well walls around the intake openings and minimises the intake of abrasive substances.The result.Besides the technical advantages – complete compensation of axial thrust, 50 % lower fl ow velocity and smaller-diameter impellers – HDM also provides economic benefi ts: maximum operational reliability, minimum wear and extremely long service life, which can quite often exceed 20 years. Paired with the ideal drive – the RITZ high-performance submersible motor – an unbeatable team!Custom-tailored solutions.Each RITZ submersible motor pump with HDM technology is a custom-made item. It is individually confi gured to suit your requirements.Complete information is available in our brochure “HDM – Heavy Duty Mining”, which we would be happy to send you on request. Telephone +49 (0) 71 71 / 60 90 or under www.ritz.deHDM. Designed for a longer life.20 | 218910121416Zoll5001000200300100502010[kW]50010002003001005020[hp]16192226283034Zoll5000200030001000500200300100[kW]5000200030001000500200300[hp] Well Ø 8" and upP up to 700 kWV up to 1,000 voltst up to +75 °Cn up to 3600 rpmType:Water-fi lled and cooled three-phaseasynchronous motor with squirrel-cagerotors.Areas of use:Water supply, miningand industry.Special feature: With rewindablewinding.Materials: grey cast iron, bronze,stainless steelShaft seal: mechanical seal,shaft sealing ringTypes of installation: vertical,in some cases horizontalSMLow-voltage motorWell Ø 16" and upP up to 5,000 kWV up to 14,000 voltst up to +75 °Cn up to 3600 rpmType: Water-fi lled and cooled three-phaseasynchronous motor with squirrel-cagerotors.Areas of use: Water supply, miningand industry.Special feature: With rewindablewinding.Materials: grey cast iron, bronze,stainless steelShaft seal: mechanical seal,shaft sealing ringTypes of installation:vertical,in some cases horizontalSMHigh-voltage motorSM. Submersible motors.The challenge.The effi cient and cost-effective cooling of submersible motors has long been a hot topic among operators of wells and mines. “Derating” was, and still is, a makeshift solution. But besides the higher investment and energy costs, these oversized, derated motors generally require a larger well diameter. Oil cooling is also questionable in many ways – any defects pose the risk of devastating ecological consequences.The solution. MC-T – Modular Cooling Technology, an intelligent, compact cooling system that lays all of these questions to rest. Here a pump impeller creates motion in the cooling circuit, ensuring fl ow in the proper direction. Cooling channels developed in-house by us guarantee heat absorption from all of the thermal sources, ensure evacuation, and provide optimal heat transmission via the outer wall of the motor to the medium being pumped. The cooling performance can be dimensioned precisely through the use of additional heat-exchanger modules.Technical details and economic advantages.Designed for highest temperatures.Designed for slim deep wells.Q Media temperatures up to 75 °C Q High effi ciency over theentire performance rangeQ Use of drinking water as thecooling fl uidQ Low investment costsQ Reduced energy costs Q Maximum operational reliability Q Long service lifeMC-T – Modular Cooling Technology.The challenge.The deeper the well, the greater the required motor power, and the greater the well diameter. This formula represents a headache for all cost-conscious well operators – all of them, in other words!The solution.MP-T – Modular Power Technology, a new motor technology that achieves about 100 % more power for a given well diameter. This means that slimmer, more cost-effective wells can be implemented. The modular principle allows multiple staging of the motor power, which can be dimensioned to suit the user’s individual requirements.In short:RITZ has redefi ned the performance limits of submersible motors. Count on us!We would be happy to send you complete information on request. Telephone +49 (0) 71 71 / 60 90 or under www.ritz.deMP-T – Modular Power Technology.[l/s]40080012001000200030005000[m³/h]2051021[m]5020104[ft]50001000015000[Imp.gpm]5000[US.gpm]100001500020000[]31[l/s]205010020060010205010020050010002000[m³/h]10050201052[m]1002003005020107[ft]100200100020009000[Imp.gpm][US.gpm]210000100020001000022 | 23DN 65 up to 250Q up to 1,400 m³/h H up to 100 m p up to 10 bart -20 °C to +140 °C n up to 3600 rpmType:Single-stage channelimpeller pumps.Areas of use:Sewage and industry.Media:Low/high viscosity and abrasive media and sludges with or without gas content.Special feature: Maintenance-friendly. Removal of rotor unit with pump casing in situ.Material:grey cast ironShaft seal: mechanical seal Impeller design: single-channel impeller, double-channel impeller,vortex impellerTypes of installation: A, E, HZ,SL, SGSDDesign: 35 | ASDN 80 up to 250 Q up to 1,400 m³/h H up to 90 m p up to 15 bart -20 °C to +140 °C S DDN 200 up to 500Design: 39DN 600 Q up to 4,000 m³/h H up to 15 m p up to 2.5 bar t -20 °C to +70 °C n up to 1000 rpmType: Single-stage mixed fl ow pumps.Areas of use: Sewage and industry.Media: Pure, slightly polluted or heavily polluted liquids with occasional solid debris.Special feature: Maintenance-friendly. Removal of rotor unit with pump casing in situ.Material: grey cast iron Shaft seal: gland packing,mechanical sealImpeller design: mixed flow impellerTypes of installation: A, E, HZ, H with stub shaft, S, VSDDesign: 15SD. Sewage dry pumps.[l/s]1251020501008001510205010020010003000[]10050102052[m]2003001007102050[ft]50104100200[Imp.gpm]15051000[US.gpm]200[/s]0,32[l/s]15102015102050100[]3051021[m]905041020[ft]102050100200[Imp.gpm]1020[US.gpm]50100200400[]1005[l/s]200001000200030010002000500010000[]60102053[m]20005000100002000030000100501020[ft][Imp.gpm]2000[US.gpm]5000100002000040000SW. Sewage wet pumps.DN 65 up to 400 Q up to 2,600 m³/h H up to 80 m p up to 10 bar t up to +40 °C n up to 3600 rpmType: Single-stage submersible pumps in close-coupled design.Areas of use: Sewage and industry.Media:Sewage and waste water as well as sludges with a solids content of up to 10 %.Special feature: Pumps are also available in an explosion-proof design.Material: grey cast iron, stainless steel Shaft seal: mechanical sealImpeller design: single-channel impeller,double-channel impeller, vortex impeller Types of installation:N, M, TV , THSWDesign: 22, 26 | AT, ATLR 1 1/2" – 4" Q up to 100 m³/h H up to 22 m p up to 10 bar t up to +40 °C n up to 3600 rpmType:Single-stage submersible drainage pumps in close-coupled design.Areas of use: Sewage and industry.Media: Pure to slightly polluted liquids without coarse debris.Special feature: Available with fl oat switch.Material: stainless steel, grey cast iron Shaft seal: mechanical seal Impeller design: vortex impeller Types of installation: MSWDesign: 59 | ETS, ETLDN 350 up to 700Q up to 10,000 m³/h H up to 50 m p up to 10 bar t -20 °C to +60 °C n up to 1000 rpmType:Single-stage channel impellerpumps.Areas of use:Sewage and industry.Media: Low/high viscosity and abrasive media and sludges with or without gas content.Special feature:Maintenance-friendly. Removal of rotor unit with pump casing in situ.Material:ductile ironShaft seal:mechanical seal Impeller design: multi-channel “T”-type impellerTypes of installation: BS SDDesign: 35 | AS supplement sign:35|AS supplement。

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC ADProjekt-Nr.:Projekt-Name:Datum: Punkte mit X sind zu berücksichtigenBearbeiter:Pos.Nummer Stückzahl pumpePos.Benennung pumpeBlock BetriebsdatenFördergut - Spezifikationkg/m3kg/h kg/h kg/hAusführungAusführung der Wellenabdichtung ist vom Lieferanten auszuwählen, falls nicht angegebenArt der Wellendichtung Fabrikat Typ/ArtWerkstoff oder ähnlichZubehörAntrieb Art elektrischXSpannung V 50HzMotor+Getriebe luftgek.X ausgeführte Drehzahl 1/minTypX Ex- SchutzX Schutzart min. IPX max. Schallp. Pumpedba in 1 m AbstandX XWerkstoffvorschlag Der Lieferant bestätigt, dass die Werkstoffe beständig sindUmgebungsatmosphäre korrosivoder ähnlich oder ähnlich oder ähnlich oder ähnlichBemerkungen:Sonstige Angaben:Lieferzeit max.Abweichungen von der Anfrage sind im Angebot extra frei Ebnerauszuweisen.μmXMotorausführung IE2 gemaß IEC 6034-30eingehaustDer Auftragnehmer erklärt die Aufstellungsbedingungen hinreichend zu kennen.Vakuumpumpen- spezifikation4794-3XQuenschmit Druckbeauf.gespültVP 1Pumpen Art Flüssigkeitsring Vakuum Pumpen TypKompaktAnsaugvolumen max.m³ / hAnsaugtemperatur max.°C Ansaugvolumen min.m³ / h Ansaugtemperatur min.15,0°C Ansaugvolumen normal 104,1m³ / h Ansaugtemperatur normal 35,0°C Ansaugdruck 126,0mbaraErf. Verdichtungsdruck 1013mbara BetriebsflüssigkeitWasserBetriebsflüssigkeits Temperatur24°CBezeichnung AbluftDichte 0,106Stoff 1Luft7,3Stoff 4kg/h Stoff 3Stoff 6kg/hStoff 2Wasserdampf3,7Stoff 5kg/h Frischflüssigkeitsbetriebx UmlaufflüssigkeitsbetriebKombinierter Frischflüssigkeitsbetrieb GleitringdichtungStopfbuchspackungMagnetkupplung.einfach doppelteinfach doppelt400Frequenz oder ähnlichKupplung / Kupplungsschutz XFabrikatGrundplatte + Fundamentschrauben Erbitten Einzelpreisangabe Motor MotormontageDie Garantie beträgtJahre nach Abnahme55Flüssigkeitsabscheider 85Erstfüllung Öle und Fette nein ZoneKavitationsschutz Laufrad EdelstahlGrundplatteoder ähnlich Gehäuse inkl. Deckel Edelstahl Seitenschild oder ähnlich WelleKupplungsschutzn. DIN 31001Steuerscheibe Befestigungsschrauben oder ähnlich Ausführung gemäss ENMonate ab Werk verp.frei Kunde Anstrichnach RALAbnahme nach ISO 9906 Grad Gewicht(e)angeben Anfahrersatzteile Angebot Ersatzteile Angebot für Jahre Verschleißteile Angebot fürJahre Aufstellung im FreienEbner GmbH Co.KG。

泥浆泵操作规程范文泥浆泵操作规程第一章总则第一条为了保证泥浆泵正常、安全、高效的工作，保障工作人员的人身安全和设备设施的安全，制定本操作规程。

第二条本操作规程适用于泥浆泵的操作和维护工作。

第三条泥浆泵操作和维护工作必须由持证上岗的人员进行，并严格遵守本操作规程的各项要求。

第二章泥浆泵的主要部件第四条泥浆泵主要由泵体、电动机、旋转部分、进出口连接件、密封件、润滑件等组成，以下将对主要部件进行详细介绍。

第五条泵体是泥浆泵的主体部分，其中包括机体、进出口法兰、支架等，是安装其他部件的主要基座。

第六条电动机是泥浆泵的动力来源，其选型和使用应符合相关规定。

操作人员应定期对电动机进行保养和维修，确保其正常工作。

第七条旋转部分主要由叶轮、转轴、轴承等组成，是泥浆泵能够将泥浆吸入和排出的重要部分。

第八条进出口连接件用于连接泵与管道，保证泥浆的顺利进出。

第九条密封件用于保证泵体和进出口连接件的密封性，防止泥浆泄露。

第十条润滑件主要包括润滑油、润滑脂等，用于保护泵的旋转部分，在运行中减少磨损和摩擦。

第三章操作规程第十一条操作前，首先应检查泥浆泵的各个部件是否完好、灵活，并进行必要的润滑。

第十二条操作人员在操作泥浆泵前，必须穿戴好劳动防护用品，包括安全帽、劳动服、防护手套等。

第十三条操作人员必须经过专业培训并持证上岗，熟悉泥浆泵的结构、性能和操作方法，能够熟练操作和维护泥浆泵。

第十四条在操作泥浆泵时，必须按照操作顺序进行操作，不得随意更改或省略步骤。

第十五条在操作泥浆泵前，必须先检查电动机的开关是否处于断电状态，并将电源线插入电源插座。

第十六条打开电动机启动开关后，应观察电动机的工作状态，确保其正常启动。

第十七条在启动泥浆泵后，应观察泵体的运行情况，确保泥浆能够正常进出。

第十八条在操作过程中，如发现异常情况或故障，应立即停止泵的运行，并及时进行检修。

第十九条在操作泥浆泵时，严禁用手触碰泵体、旋转部分等，以免发生事故。

SFA - SANIFLO1 Pumps and lifting stations2For 60 years, the Société Française d’Assainissement[French SanitationCompany] has worked on improving the water treatment processwith Europelec. The Group, which is also the inventor of the famousSANIBROYEUR® SFA, has a worldwide presence (25 subsidaries). Today,it is one of the world leaders in the field of lifting stations.The technological expertise acquired on these products and itsmarket knowledge have enabled the Group to expand its rangeof services: from the SANIBROYEUR® to the floor-standing orunderground lifting station.It now offers a full range of products designed for individual,commercial, industrial and communal use and provides real expertise.> DESIGNAt the company headquarters, located in the heart of Paris, the engineering team designsnew products to meet market expectations. The prototypes are tested by our laboratorieswithin the productions units to ensure their reliability.> FRENCH MANUFACTURINGThe Group has production units in France with ISO 9001 and ISO 14001 certification.This enables product quality to be controlled.> MARKETINGThe Group works closely with its partners by ensuring its teams of experts are available toassist them in the sale of its high-tech products.3FRENCHPRODUCTION SITES60DISTRIBUTORSWORLDWIDE25SUBSIDIARIES60 YEARSOF INNOVATIONI N N O V A T I O N/I N D U S T R I A L E F F I C I E N C Y/C U S T O M E R S E R V I C E SFA, WORLD LEADERIN SANITARY FACILITIESMADE IN FRANCES E R V I C E S34HELP TO CHOOSE YOURPUMPING STATIONNumber of residences Flow rate1 residence (1 to 3 people) 2.5 m3/hUp to 2 residences (4 to 6 people) 5 m3/hUp to 4 residences (7 to 9 people) 10 m3/hUp to 6 residences (10 to 12 people) 15 m3/hEstimated flow rateO n the basis of 1 residencecomprising: 1 WC, 1 bath,1 shower, 1 basin, 1 sink,1 washing machine, 1 dishwasherThe flow rate is the amount of water to beevacuated according to the type and numberof devices connected to the pumping station.The flow rate measures a volume per unitof time. It is expressed in cubic metres perhour (m3/h) or litres per second (L/s).DETERMINETHE REQUIRED FLOW RATE1The value obtained in this table must be multiplied bythe total length of the discharge pipe to obtain thetotal loss of loads.These values have been increased to accountfor the check valves, elbows...TDH is the pressure the pump must providebetween the suction point and the dischargepoint.TDH = Geo H + H vGeo H = geometric heightThis is the height of the discharge in meters.H v = Total friction losses in the discharge pipe(expressed in metres of water column).There are 2 types of friction loss:· r egular friction losses (or linear) : these result fromthe friction of the fluid against the walls of thedischarge pipe· s ingular friction losses : these result frompipework fittings (elbow, check valves, etc…)These have to be added to the geometric height todetermine the total dynamic head.Flowratein m3/hPipework of PVC pressure pipesØ INT / EXT Ø40/49Ø INT / EXT Ø50/60Ø INT / EXT Ø80/90Ø INT / EXT Ø102/1142.50.011---50.0380.0090.001-60.0550.0130.002-70.0670.0170.003-80.0780.0200.0030.00190.0990.0250.0040.002100.1200.0300.0050.002120.1600.0450.0060.002150.2500.0650.0090.00320-0.1000.0140.00525-0.1600.0200.00830-0.230.0300.01040-0.350.0450.017CALCULATE THE TOTALDYNAMIC HEAD (TDH)2Table of friction lossesTwo residences are connected to a lifting station. The station must discharge wastewater at a height of 4 m over a length of 10 m in 50 mm PVC outside.• Geometric height: 4 m.• F riction losses: for 2 residences,we estimate the flow rate at peak times to be 5 m 3/h.According to the friction loss table, the height is : 0.038 x 10 = 0.38 mt he total dynamic head will be : 4 m + 0.38 m = 4.38 mT he station has the following criteria : TDH = 4.38 m and flow rate rate = 5 m 3/hOur client wants to install an underground pumping station in his garden.The SANIFOS ® range corresponds to his needs.Its installation requirements correspond with a 250 litre tank.Analysis of the pump curve for the SANIFOS ® confirms to us that the SANIFOS ® 250 meets the needs of the installation.CASE STUDYFIND OUT MORE INFORMATIONABOUT THE PUMPING STATION SIZES IN OUR SFAPUMPING STATION INSTALLATION GUIDE.Once the total dynamichead and the peak flow rate have been established, the pump's typical curve can determine its suitability for the requirements.The volume of the tank can then be decided in accordance withthe specific constraints of each installation.56FLOOR-STANDINGLIFTING STATIONSUNDERGROUNDLIFTING STATIONS TYPICALAPPLICATIONSFOR LIFTING STATIONSCOMMUNALUSESMALL COMMUNAL GROUP,PROFESSIONAL BUILDINGSCUBIC®2 XL FOS®500GREYAND BLACK WATERGREYAND BLACK WATERINDIVIDUALUSESMALL HOUSES,DETACHED HOUSESCUBIC®1WP FOS®250FOS®110COMMERCIALUSESHOPS,PUBLIC PLACESGREYAND BLACK WATERCUBIC®2 CLASSICCUBIC®2 PROCUBIC®2 XLFOS®250FOS®500FOS®110PUMPING STATIONUNDERGROUNDPUMPING STATION• SAVING SPACE IN YOUR HOME• COMPLETELY DISCREET OPERATION• LOW INSTALLATION COST• EASY ACCESS FOR MAINTENANCEF L O O R -S T A N D I NG R A N G EPUMPS BENEFITSSANICUBIC ® 1 WPSANICUBIC ® 2 CLASSIC /SANICUBIC ® 2 PROSANICUBIC ® 2 XL SINGLE-PHASE / SANICUBIC ® 2 XL THREE-PHASEU N D E R G R O U N D R A N G EINSTALLATION ADVICEFOR UNDERGROUND STATIONSSANIFOS ® BENEFITS SANIFOS ®110SANIFOS ®250SANIFOS ® 500 SINGLE-PHASE /SANIFOS ®500 THREE-PHASES U B M E R S I B L E R A N G ESANIPUMP ®A C C E S S O R I E SSTOP VALVES / EXTENSIONSC O N T A C T S082627281012161814202224Saniflo offers a wide range of lifting stations to meeta single or three-phase version, with or without grinding system.P R O D U C T S8SFA PUMPSSFA GRINDING> THE PUMPSThe pump is the main element of the pumping station.It pumps away waste water from an installation.SFA is always innovating and improving the performance andreliability of its pumps.The safety of the pumps are guaranteed by extensive testingduring the design phase in our French factories: two 100%electric tests, one 100% watertightness test and finally anoperational test.OUR DIFFERENT SYSTEMS:CUBIC® 2 XL CUBIC® 1WP and 2FOS®VORTEX KX V6Grinding BLADE ProX K2 (Impeller not shown)9THE SFA PUMPS FROM THESANICUBIC ®* AND SANIFOS ®RANGES INTEGRATE THE SFA GRINDING SYSTEM... KNOWN AND RECOGNISED FOR MANY YEARS.The ProX K2 grinding blade avoids the body of the pump becoming clogged for optimum operation of the installation.The design of the ProX K2 grinding blade avoids cloggingbetween the fixed plate and the moving blade for completely reliable operation.* Except for SANICUBIC 2 XLThe SFA grinding blade also prevents the clogging of pipes and makesevacuate in small pipeworks possible.ANTI- CLOGGINGFACILITATED DISCHARGESAFETYClogged pump,without grinding systemHandle for easy liftingDouble motor chamber for bettermechanical strengthOil lubricated and cooledDischarge via DN 40Base plateStainless steel shaft Thermal protection Easy access to the condenser SFA grindingsystemPUMPImpeller Clogged pipesand non-clogged pipes thanks tothe grinding system10HIGH-PERFORMANCEOPERATIONS FA grinding systemFlow rate : 13 m3/ hD ischarge height of 13 m (Q = 0l / min)SAFEOPERATIONA udible and visual alarm box3 dip tubes : 2 forengaging the motorand 1 for the alarmI P68 reinforced watertightnessand remote controlEASY INSTALLATIONAND MAINTENANCECompact floor-standing unit4 inlets availableDischarge via DN 40 ( Ø ext. 50 mm )13 mCUBIC®1WPFLOOR-STANDING PUMPING STATIONGREY WATER +BLACK WATERWC, bathroom, kitchen and laundryINDIVIDUALUSESFA grindingsystem(see pg.08 )11TE C H N I C A L C H A R A C T E R I S T I C S :Remote wired audible and visual alarm (5 m of cable)SANICUBIC ® 1 WPF L O O R -S T A N D I NG R A N G E T A N KTank volume32 LDischarge pipework DN 40 (Ext. Ø 50 mm)Inlet pipeworks• 1 inlet ( Ø• 3 inlets ( ØVentilationØ ext. 50 mmIncoming waste water max. temperature 70°C intermittently ( Built-in check valve Material Polypropylene 20 % fibreglass O R M A N C E SMax. flow rate13 m 3/h Ø 100Ø 100Ø 50Ø 50Ø 50Ø 50570 mm460 mm 426 mm 439 m m365mm Ø ext. 100/110INLETSØ ext. 40/50Ø ext. 100/1101213 mFLOOR-STANDING PUMPING STATIONCUBIC®2 PROFLOOR-STANDING PUMPING STATIONHIGH-PERFORMANCEOPERATIONS FA grinding systemFlow rate: 13 m3/ hD ischarge height of 13 m (Q=0 l/min)2 motors for intensive useSAFEOPERATION2 motors with duty standby systemR emote audible and visual alarm box(wireless on the PRO version)3 dip tubes: 2 for engaging the motorand 1 for the alarmI P68 waterproofEASY INSTALLATIONAND MAINTENANCEC ompact floor-standing unit5 inlets availableD ischarge via DN 40 ( Ø ext. 50 mm )GREY WATER +BLACK WATERsmall buildings or shops.CUBIC®2 CLASSICCOMMERCIALUSESFA grindingsystem(see pg.08 )13HF remote alarm boxF L O O R -S T A N D I NG R A N G E T E CH NI C A L C H A R A C T E R I S T KTank volumeDischarge pipework Inlet pipeworksRemote control box (4 m of cable)ø 100ø 100ø 100ø 100ø 50ø 50ø 50688 mm 597 mm ø 100ø 100348 m m515 mm 380 m m 440 m mINLETSØ ext. 40/50Ø ext. 100/110INLETS Ø ext. 40/50Ø ext. 100/110INLETSØ ext. 40/50Ø ext. 100/110SANICUBIC ® 2 CLASSICSANICUBIC ® 2 PRO14HIGH-PERFORMANCEOPERATIONV ORTEX system(clearance : 50 mm)Flow rate : 55 m3/hM aximum vertical discharge pipe(Q=0 l/min) : 17 mEASE OF INSTALLATIONAND MAINTENANCEFloor-standing product5 inlets availableAvailable in single and three-phase versionsD irect and secure access to the 2 motorsand level sensors without drainageRELIABILITY3 dip tubesI P68 waterproofR emote control and alarm boxes17 mFLOOR-STANDING PUMPING STATIONAvailable with single and three-phase motorsGREY WATER+BLACK WATERWC, bathroom, kitchen and laundryCUBIC®2 XLCOMMERCIAL&COMMUNAL USESN E WA V A I LA B L E INT H R E E-P H A SE15713 mm 142 mm171 mm751 m m189 m m 913 mm404437INLETS Ø ext. 40/50Ø ext. 100/110INLETSØ ext. 40/50Ø ext. 100/110INLETS Ø ext. 40/50Ø ext. 100/110INLETS Ø ext. 40/50Ø ext. 100/110DISCHARGE DN 100 (Ø ext. 110)VENTILATION Ø ext. 75 INLET Ø ext. 40/50T E C H N I C A L C H A R A C T E R I S T I C S :T A N KTank volume120 LDischarge pipework DN 100 (Ext. Ø 100 mm)Inlet pipeworks• 1 inlet ( Ø• 4 inlets ( VentilationØ ext. 75 mmIncoming waste water max. temperature 70°C intermittently ( Built-in check valve MaterialPolypropylene 20 % fibreglass P U M PPump system Vortex Clearance50 mm Activation system Dip tube Protection index IP68Electric class IRemote wired audible and visual alarm box (5 m of cable)Remote control box (4 m of cable) withSANICUBIC ® 2 XLsingle-phase127 mm 126 m m200 mm457 mm206 mm 127 mm118 m m207 m mSMART Box with SANICUBIC ® 2 XLthree-phaseSANIFOS®THE GROUND TYPE *SANIFOS ®LIFTING STATIONS CAN ALSO BE INSTALLEDINSIDE THE HOME,STANDING ON THE FLOOR.* F or accurate technical information, please refer to the installation instructions and professional standards or seek advice from our technical service : *************Invert levelConcrete ballastGravel and sand Arrivalof effluentsDischarge1Before the installation of an underground pumping station, it is imperative to be fully aware of the soil type.16StandardsOur appliances comply with standardsEN12050-1 for all-water lifting stations and must be installed in accordance with the recommendations of standard EN12056-4.DURING SANIFOS ®UNDERGROUND PUMPING STATION INSTALLATION, DIFFERENT PARAMETERS MUST BE CONSIDERED AND FOLLOWED.WHERE IS YOUR PUMPING STATION BEING INSTALLED?WHY DOES YOURPUMPING STATION NEED GOOD VENTILATION?Ventilation must be installed in the upper part of the pumping station to: • e vacuate the gases that form inside the tanks and prevent any risk of explosion • a void the station from losing pressureTo do this, lifting stations have two ventilation outlets.SANIFOS ® lifting stations have an invert level of 311 mm ( and 611 mm with the extension), enabling them to be installed at various distances from the house.231718SANIFOS ®by stainless steel screwsfor maximum safety levelsRotational-moulded polyethylenehigh-density tank with high mechanicalresistance, anti-odour, resistantto chemical attacks and UV raysSelf-cleaning tank floor(on SANIFOS® 110 and SANIFOS® 250)Thermal motor protection… RELIABILITYExterior orinterior installations30 cm extension available as anaccessory (inlet depth of 611 mm )2 ventilation openings6 inlets for multiple pipework40/50/100/110/125… FLEXIBILITY19Automatic pumping operation New motor designfor improved mechanical and thermal resistanceEnergy-saving and reduced useof the motors thanks to a high useful volume (only on SANIFOS ® 500)SFA grinding system… PERFORMANCEStation delivered fitted with: PVC hydraulic pressure connectors pre-assembled inside the tank with stop valves, check valves, alarm and low/high detection floats Fixing pointsInvert level of 311 mmCable gland for motor cables and level sensors Large tank opening for easy maintenance Cable supplied for the lifting of the pumpsof the power supply without having to pull out the electricity cable… E ASY INSTALLATION AND MAINTENANCE20HIGH-PERFORMANCEOPERATIONSFA grinding systemMaximum vertical discharge ( Q =0 l/min): 14 m Flow rate : 11 m 3/h 110 litre tankEASY INSTALLATION AND MAINTENANCEStation delivered fitted with preassembled hydraulics Automatic pump operationScrew cap for easy service accessUNDERGROUND LIFTING STATION / 1 PUMPFOS ®110GREY WATER + BLACK WATERWC, bathroom, kitchen and laundry14 mSFA grinding system (see pg.08 )Benefits of the SANIFOS ®(see pg.18 )INDIVIDUAL &COMMERCIAL USESINLETSØ ext. 40/50Ø ext. 100/110/125Ø ext. 100/110/125INLETØ ext. 40/50DISCHARGE DN 40Ventilation Ø752 i n l e t s Ø 502 i n l e t s Ø 100d i s c h a r ge Ø40 e x t .5 2 fixing points482 m m515 m m69 m m325 m m300 m m587 m m90 m m 180 m m277 m m674 mm 86 mm696 mm 180 m m 60 m m94 m m316 m m166 m m22HIGH-PERFORMANCEOPERATIONSFA grinding systemMaximum vertical discharge (Q=0 l/min) : 14 mFlow rate : 11 m3/h250 litre tankEASY INSTALLATIONAND MAINTENANCES tation delivered fitted with pre-assembled hydraulics,stop valve and check valveAutomatic pumping operationD esigned to make maintenance easierwith stop valve and rope included as standard UNDERGROUND LIFTING STATION / 1 PUMPFOS®250GREY WATER +BLACK WATERWC, bathroom, kitchen and laundry14 mINDIVIDUAL &COMMERCIAL USESSFA grindingsystem(see pg.08 )Benefits ofthe SANIFOS®(see pg.18 )discharge height (m)21PUMP GRAPHT A N KTank volume 250 LMaterialPolyethylene high-densityDischarge pipeworkDN 40 (Ext. Ø 50 mm)Inlet pipeworks6 inlets( Ø ext. 40/50/100/ 110/125 mm)Ventilation 2 x Ø ext. 75 mm Incoming waste water max. temperature 70°C intermittently ( m ax. 5 mins)Weight(tank + hydraulic only)25 kgBuilt-in check valve + stop valve P E R F O R M A N C E SMax. flow rate11 m 3/hMax. height(Q=0 l/min)14 mIncoming waterflow rate height 311 mmP U M P Pump system Grinder Activation system Float ON/OFF level 400/100 mm Power 220-240 V/50 Hz Motor consumption 1 500 W Max. intensity 6 A Weight (pump only)13 kg Protection index IP68Electric class I Thermal overload protectionINLETS Ø ext. 40/50Ø ext. 100/110/125Ø ext. 40/50Ø ext. 100/110/125INLETS Ø ext. 40/50Ø ext. 100/110/125Ø ext. 40/50Ø ext. 100/110/125DISCHARGE DN40d i s c h a r ge Ø403 fixing points2 V e nt i l a t i on i nl e ts Ø75Ø 550Ø7406 i n l e t s Ø 506 i n l e t s Ø 100710 m m555 m m530 m m176 m m924 m m280 m m 130 mm 982 mm30 m m150 m m 150 m m886 m me x t .5024HIGH-PERFORMANCEOPERATIONS FA grinding system2 motors for more intensive useM aximum vertical discharge ( Q=0 l/min) : 21 mFlow rate : 15.5 m3/h500 litre tankEASY INSTALLATIONAND MAINTENANCES tation delivered fitted with pre-assembled hydraulics,stop valves and check valvesS MART monitoring systemof the station with remote alarm unitD esigned to make maintenance easierwith stop valves and ropes included as standard UNDERGROUND LIFTING STATION / 2 PUMPSFOS®500GREY WATER +BLACK WATERWC, bathroom, kitchen and laundry21 mCOMMUNAL &COMMERCIAL USESSFA grindingsystem(see pg.08 )Benefits ofthe SANIFOS®(see pg.18 )Available with single and three-phase motors• Max. height (Q=0 l/min) : 21 m • Flow rate : 15.5 m 3/h• Engine power : 230-400V / 50Hz• Maximum current consumption : 2 x 4.75 A • Consumption : 2600 WS A N I F O S 500 T H R E E -P H A S E• Max. height (Q=0 l/min) : 14 m • Flow rate : 11 m 3/h• Motor power : 220/240V / 50 Hz• Maximum current consumption : 2 x 6 A • Consumption : 1500 W S A N I F O S 500 S I N G L E P H A S ESMART MONITORING SYSTEM OF THE PUMPING STATION WITH REMOTE ALARM UNIT• I nterface with text, date and time • L ogbook ( p ump operating times, fault list etc. )• A s done previously • P ower disconnector swich for increased safetyPower disconnector switchInterface with text ReturnMenu browserStatus indicatorsActivation/ deactivation of the pumpsManual overrideMenu accessHF remote alarm boxT A N KTank volume 500 LMaterialPolyethylene high-density Discharge pipework DN 40 (Ext. Ø 50 mm)Inlet pipeworks6 inlets ( Ø ext. 40/50/100/110/125 mm)Ventilation 2 x Ø ext. 75 mm Incoming waste watermax. temperature 70°C intermittently ( m ax. 5 mins)Weight(tank + hydraulic only)63 kgBuilt-in check valve + stop valve Incoming waterflow rate height 311 mmP U M PPump system Grinder Activation system Float ON/OFF level 500/135 mm Weight (pump only) 2 x13 kg Protection index IP68Electric class I Thermal overload protectionINLETS Ø ext. 40/50Ø ext. 100/110/125INLETS Ø ext. 40/50Ø ext. 100/110/125INLETS Ø ext. 40/50Ø ext. 100/110/125Ø ext. 100/110/125Ø ext. 100/110/125DISCHARGE DN40e x t .50d i s c h a r ge Ø40 3 fixing points2 V e nt i l a t i on in l et sØ 706 i n l e t s Ø 506 i n l e t s Ø 10026S U B M E R S I B L E P U M PHIGH-PERFORMANCEOPERATIONS FA grinding systemA utonomous pump operationFlow rate : 11 m3/hM aximum vertical discharge (Q=0 l/min) : 14 mON/OFF level : 400/100 mmPUMP®GRINDING SUBMERSIBLE PUMP14 mGREY WATER +BLACK WATERWC, bathroom, kitchen and laundryINDIVIDUALUSEdischarge height (m)flow rate (m/h)211815129630 2 4 6 8 10 12 14 16 18 20PUMP GRAPH382265G 1-1/4For pipework 110 or 100 For pipe60Y E A R S O F I N N O V A T I O NSFA / SANIFLOSFA - SANIFLO41 bis Avenue Bosquet75007 Paris - France*************。

目录一、泵的用途和适用范围 (1)二、泵的型式、结构特征与型号 (1)三、泵的起吊、安装、调整与试运行 (2)四、常见故障及处理措施 (13)五、泵的维护保养与拆装 (15)六、易损件明细表 (18)特别提示１、必须保证泵轴的转向与泵壳上箭头指示方向一致。

电动机试转时必须与泵完全脱开，严禁电动机带动泵轴反向旋转，否则，将导致零件损坏。

２、采用填料密封的泵，开车前必须按要求填加盘根。

３、采用机械密封的泵，必须保证轴封水的供应。

严禁无水运行，否则机械密封将烧毁。

４、采用稀油润滑的泵，在开车前应按油标的油位线加油。

严禁无油开车，否则，轴承将烧毁。

５、安装使用前，请详细阅读此说明书。

一、泵的用途和适用范围ZJ系列渣浆泵是石家庄工业泵厂与中国煤科院唐山分院联合开发的新型高效节能抗磨蚀泵。

该系列泵在水力设计、结构设计以及所用耐磨材料上，综合应用了国内外同类产品的优点并加以创新，具有高效节能、振动小、噪声低、运行可靠、使用寿命长、维修方便等特点，泵的综合性能居国内领先水平，大部分泵的效率指标居国际先进水平。

可广泛用于电力、冶金、煤炭、建材等行业输送含有固体颗粒的浆体。

如火电厂水力除灰、冶金选矿厂矿浆输送、洗煤厂煤浆及重介输送等。

其允许输送的最大浆体重量浓度Cw为：灰（渣）浆和煤浆45%；矿浆和重介60%。

二、泵的型式、结构特征与型号ZJ系列渣浆泵的型式分两大类，一类是ZJ型，为卧式轴向吸入单级单吸离心式渣浆泵；另一类是ZJL型，为立式轴向吸入单级单吸离心式渣浆泵。

1.ZJ型渣浆泵的结构特征与型号(1)ZJ型渣浆泵的结构特征①泵头部分ZJ型渣浆泵的泵头部分包括泵壳、叶轮和轴封装置。

泵头与托架用螺栓联结。

根据需要，泵的出水口位置可按45°间隔旋转八个不同的角度安装使用。

ZJ型渣浆泵的泵壳为双层壳体结构。

外层为金属泵壳（前泵壳、后泵壳），其材料通常为HT200或QT500-7；内层壳体可用高铬合金铸铁制做（包括涡壳、前护板、后护板），或用橡胶制作（包括前涡壳、后涡壳）。

安德里茨离心脱水机说明书(1)、离心机为全封闭卧式螺旋沉降离心机，污泥、水及气体均不会从机内溢出，污染操作环境；(2)、离心机进料、分离、排出滤液和泥饼的工作过程是连续不间断的，可以每天24小时运行，也可间歇运行。

(3)、离心机冲洗水水质：颗类<100ppm(可用回用水) ，冲洗水压：3-4bar，冲洗水量：12-24m³/h，冲洗时间：15min/每次停机。

(4)、采用可靠的双变频传动控制机械差速装置来控制转鼓与螺旋输送器之间的差速，差速调节精度值≤0.1转/分。

双变频控制机械差速装置可通过离心机内泥层的厚度自动调节差速，达到自动调节扭矩。

(5)、差速器可通过变频器调节离心机的脱水效果，以适应不同的进泥特性，使脱水污泥的含固率、固相回收率满足设计要求；(6)、离心机的电源：380V，3相，50Hz，电机防护等级为IP55，绝缘等级为F。

离心机主机安装功率为55kw，发电机安装功率为15kw，我公司的离心机带有节能装置，因此其实际消耗功率小于主机功率；(7)、离心机装有超载报警及相关的自动停车装置。

离心机配有震动传感器和轴承温度传感器，震动传感器安装在设备机架上，轴承温度传感器分别安装在离心机进料端和减速端的轴承上方。

(8)、离心机轴承采用油脂润滑。

3、离心机工作原理及选型说明3.1工作原理通过回转体－转鼓和卸料螺旋的高速旋转使其内的固液混合物随之高速旋转形成液环并产生较高的离心力，通过此较高的离心力作用加速固液的沉降分离。

其中比重较重的固体颗粒沉降在液环层的外圈，即沿转鼓的内壁形成泥环层，通过卸料螺旋与转鼓的差速由卸料螺旋将泥推出回转体。

液体环通过堰池口溢流出回转体之外。

4、安德里茨离心脱水机结构优点4.1高性能卸料螺旋卸料螺旋叶片采用中空式设计，降低了离心分离后的液体排出离心机时的阻力及行程。

中空式设计使得固液分离的方向正好相反，大大地减少了对固体层的扰动。