PPAP检查清单Checklist(中英文)

零件图纸， 有关的工程文件; 规范
4
PE approved engineering. change Documents for the part(If any). 产品工程批准的工程更改文件，如果有
Dimension checked print for all parts (Inclusive assembly 5 or sub-parts)
10 (co-relate with FMEA & control plan). 过程流程图(工位编号与FMEA和控制计划一致)
11 PFMEA 过程失效模式和效果分析
12
DFMEA-if supplier is design responsible. 设计失效模式和效果分析－如果供应商是设计责任者
17
Subcontractor list and Bill of material(BOM) 分供方清单和物料清单
18
Customer Engineering Approval 顾 Documentation实验室认可文件
20
Bull Material Requirements Checklist(for Bulk material PPAP only) 散装材料要求检查清单
Yes
N/A
备注
1
Completed part submission warrant(PSW) 完整的零件提交保证书(PSW)
2
Appearance approval report approved(AAR) 经批准的外观批准报告(AAR)
3
Design records with PE approval /sign-off. 产品工程批准的设计记录

3
零件重量，除非客户另有规定，否则此重量用kg表示并精确到小数
点后4位(0.0000);重量不包括运输防护、装配辅具或包装材料。为 了确定零件的重量，组织必须随机将选择10个零件分别称重，然后
进行计算并报告平均值，至少必须针对产品实现的每个型腔、工装、 生产线或过程测量一个零件。
The organization shall record on the PSW the part weight of the part as shipped, measured and expressed in kilograms to four decimal places(0.000) unless otherwise specified by the customer. the weight shall not include shipping protectors, assembly aides, or packaging materials. To determine part weight, the organization shall individually weigh ten randomly selected parts, caculate and report the average weight. At least one part shall be measured from each cavity, tool, line or process to be used in product realization.
Ensure all drawing notes and performance requirements are addressed/ undestood.
6
需有最新版EBOM

(2)工程改變資料( 如果有的話)
工程改變資料︰ 工程改變資料被定義為審定的任何 工程改變還沒在設計 記錄過程中記錄的(s)( 被摩托羅拉發展工程授權),但是 在這種產品內包含,部分或者調整工具。
(3)客戶工程師贊成( 如果要求)
客戶工程師贊成︰ 客戶工程師贊成是 供養的那些過程二條路聯繫在之間 那些零部件供應者和那些負責任摩托羅拉設計工程活動 和透過,供應者一定設計請求一致並且處理變化的。
By: Zubair Iqbal July 16th 2004
PPAP 代表什麼？?
PPAP
生產 批准
零件 程序
生產零件批准程序是什麼？?
PPAP 是生產零件批准程序，最初被美國汽車工業( 通用汽車公 司,福特和克勒斯勒)所使用。 生產零件批准程序(PPAP)是 一種略述方法用于生產和服務商品 的批准,包括接近和包括部分提交保證在先進質量規劃過程內的 體積材料。PPAP 過程的目的 是保證零部件的供應者符合設計說 明並且能讓證明文件看步可以被在這種產品的生活期間保持是。
Sample Production Parts
Customer Engineering Approval
Measurement System Analysis Studies
Master Sample
Design FMEA
Qualified Laboratory Documentation
Records of Compliance With Customer Specific Requirements
Control Plan
Checking Aids
Process FMEA
Part Submission Warrant ( PSW )

Yanfeng Visteon PPAP Checklist (this document) as the table of contents延锋伟世通PPAP 清单目录1. Design Records of Saleable Product产品设计记录a.Released Engineering Specification/Drawings and drawing notes 工程规范/图纸及图纸注释b.Special Characteristics 特殊特性Special Characteristics Identification Form (SCIF) Model year 2007 and later 特殊特性确认表格c.Interface and performance requirement for defined Black Box part“黑盒子”的零件应当规定接口和性能要求d.Part material composition report, report can be IMDS or other system/method defined by customer零件材质成分报告, 报告可以使用国际材料数据系统或顾客规定的其他系统/方法e.Polymer shall be identified according to ISO sign 聚合物应按ISO符号标识f.E-data, such as CAD/CAM data need hard copy 电子数据, 如CAD/CAM 数据需要打印硬拷贝2. Engineering Change Documents if applicable 授权的工程更改文件SCR approved by all customer functions as specified on SCR forms 批准的供应商变更请求3. Customer Engineering approval, if required 顾客工程批准, 如需要a.Product Engineering Approval(ESER) 产品工程批准(工程样品评估报告)b.Engineering Test Results (ES, Electronic Component) 工程测试结果(工程样品, 电子元件)4. Design FMEA 设计潜在失效模式及后果分析DFMEA must be included if supplier is design responsible 如果供应商有设计责任, 应进行请附DFMEA5. Process Flow Diagrams 过程流程图Detailed Flow Diagram to Yanfeng Visteon's dock 详细的产品流程图6. Process FMEA 过程潜在失效模式及后果分析PFMEA should includ"Handling,Packaging,Warehousing, and Shipping" PFMEA应包括"操作过程, 包装, 仓储和运输"7. Dimensional Results 尺寸结果100% layout for 6 parts for a single line process minimum单线流程最少取6件产品进行100%尺寸测量100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum如果每个模具有2个穴, 每个穴最少取6件产品进行100%尺寸测量100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum如果每个模具有3个, 4个或5个穴, 每个穴最少取3件产品进行100%尺寸测量100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum如果每个模具有6个或更多的穴, 每个穴最少取1件产品进行100%尺寸测量a.Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results 100%在公差范围内的结果Note: Data cannot be older than one year 数据不能过时超过一年b.Any surrogate data must be approved by Yanfeng Visteon's SQE 所有替代的数据必须被延锋伟世通SQE批准Note: Number of layouts may be modified with approval from Yanfeng Visteon. Attach approval if applicable注: 标记出经延锋伟世通批准的修改后的数据, 并附上批准文件8. Records of Material/ Performance test results 材料/性能试验结果的记录Data should be collected from Production Trial Run parts 数据应从试生产产品中收集Any material certification cannot be older than one year 任何材料证明都不能过时超过一年Any surrogate data must be approved by Visteon's Product Engineering 任何代替数据必须被延锋伟世通PD批准Test Results need to include: 试验结果应包括:- Copy of the specifications called out on the drawing 图纸上的材料规范- Material Certification with test results 附有试验结果的材料证明- Approved PV test results by Yanfeng Visteon's PD as required" '- 被延锋伟世通PD批准的PV试验结果9. Initial Process Study 初始过程研究a.At least 100 parts measured and at least 25 subgroups to be considered 最少25个子组并至少取得100个零件测量读数For each SC/VS and CC/VC. Raw data to be included in the PPAP package.应包含每个SC/VS和CC/VC的原始数据b.c.For all SC/VS's and CC/VC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be implementedas a control method in the Control Plan对于所有的SC/VS及CC/VC项, 如果Ppk/Cpk < 1.33, 则应提交纠正措施计划和包含100%检验的控制计划For all SC/VS's and CC/VC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required对于所有的SC/VS及CC/VC项, 如果1.33 ≤ Ppk/Cpk < 1.68, 则应提交纠正措施计划The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.cumentsForm No.: QF-206Revision: 00Page 1 of 4The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.如果考虑型腔, 则原始数据矩阵应作适当的详细说明* The statistical Capability study must show statistical charts 统计过程能力分析研究应有统计图表* If the study is being done per cavity, at least 100 parts/cavity and at least 25 subgroups should be consideredfor each SC and CC. If less than 30 parts/cavity contact SQE responsible activity to develop a suitable plan.* 如果对每个型腔进行研究, 则对每个型腔的SC及CC项最少要100个数据和至少25个子组。

第二部分 PPAP的过程要求 Section 2 PPAP process requirements
该有效的生产，必须在生产现场使用与量产环境同样的工装、量具、过程、 材料和操作人员。来自每个生产过程的零件，如：可重复的装配线和 /或工作站、一模多腔的模具、成型模、工具或模型的每一个位置， 都必须进行测量，并对代表性零件进行试验。 This significant product run shall be conducted at the production site, at the product rate (see glossary) using the production tooling, production gaging, production process, production materials and production operators. Parts of each unique production process, e.g. duplicate assembly line and/or work cell, each position of a multiple cavity die, mold, tool or pattern, shall be measured and representative parts tested. 对于散装材料：“零件”没有具体数量的要求。提交的样件必须出自“稳 定”的加工过程。 For bulk materials: No specify number of “parts” is required. The submitted sample shall be taken in a manner as to assure that it represents “steady-state” operation of the process.

Yanfeng Visteon PPAP Checklist (this document) as the table of contents延锋伟世通PPAP 清单目录1. Design Records of Saleable Product产品设计记录a.Released Engineering Specification/Drawings and drawing notes 工程规范/图纸及图纸注释b.Special Characteristics 特殊特性Special Characteristics Identification Form (SCIF) Model year 2007 and later 特殊特性确认表格c.Interface and performance requirement for defined Black Box part“黑盒子”的零件应当规定接口和性能要求d.Part material composition report, report can be IMDS or other system/method defined by customer零件材质成分报告, 报告可以使用国际材料数据系统或顾客规定的其他系统/方法e.Polymer shall be identified according to ISO sign 聚合物应按ISO符号标识f.E-data, such as CAD/CAM data need hard copy 电子数据, 如CAD/CAM 数据需要打印硬拷贝2. Engineering Change Documents if applicable 授权的工程更改文件SCR approved by all customer functions as specified on SCR forms 批准的供应商变更请求3. Customer Engineering approval, if required 顾客工程批准, 如需要a.Product Engineering Approval(ESER) 产品工程批准(工程样品评估报告)b.Engineering Test Results (ES, Electronic Component) 工程测试结果(工程样品, 电子元件)4. Design FMEA 设计潜在失效模式及后果分析DFMEA must be included if supplier is design responsible 如果供应商有设计责任, 应进行请附DFMEA5. Process Flow Diagrams 过程流程图Detailed Flow Diagram to Yanfeng Visteon's dock 详细的产品流程图6. Process FMEA 过程潜在失效模式及后果分析PFMEA should includ"Handling,Packaging,Warehousing, and Shipping" PFMEA应包括"操作过程, 包装, 仓储和运输"7. Dimensional Results 尺寸结果100% layout for 6 parts for a single line process minimum单线流程最少取6件产品进行100%尺寸测量100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum如果每个模具有2个穴, 每个穴最少取6件产品进行100%尺寸测量100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum如果每个模具有3个, 4个或5个穴, 每个穴最少取3件产品进行100%尺寸测量100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum如果每个模具有6个或更多的穴, 每个穴最少取1件产品进行100%尺寸测量a.Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results 100%在公差范围内的结果Note: Data cannot be older than one year 数据不能过时超过一年b.Any surrogate data must be approved by Yanfeng Visteon's SQE 所有替代的数据必须被延锋伟世通SQE批准Note: Number of layouts may be modified with approval from Yanfeng Visteon. Attach approval if applicable注: 标记出经延锋伟世通批准的修改后的数据, 并附上批准文件8. Records of Material/ Performance test results 材料/性能试验结果的记录Data should be collected from Production Trial Run parts 数据应从试生产产品中收集Any material certification cannot be older than one year 任何材料证明都不能过时超过一年Any surrogate data must be approved by Visteon's Product Engineering 任何代替数据必须被延锋伟世通PD批准Test Results need to include: 试验结果应包括:- Copy of the specifications called out on the drawing 图纸上的材料规范- Material Certification with test results 附有试验结果的材料证明- Approved PV test results by Yanfeng Visteon's PD as required" '- 被延锋伟世通PD批准的PV试验结果9. Initial Process Study 初始过程研究a.At least 100 parts measured and at least 25 subgroups to be considered 最少25个子组并至少取得100个零件测量读数For each SC/VS and CC/VC. Raw data to be included in the PPAP package.应包含每个SC/VS和CC/VC的原始数据b.c.For all SC/VS's and CC/VC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be implementedas a control method in the Control Plan对于所有的SC/VS及CC/VC项, 如果Ppk/Cpk < 1.33, 则应提交纠正措施计划和包含100%检验的控制计划For all SC/VS's and CC/VC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required对于所有的SC/VS及CC/VC项, 如果1.33 ≤ Ppk/Cpk < 1.68, 则应提交纠正措施计划The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.cumentsForm No.: QF-206Revision: 00Page 1 of 4The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.如果考虑型腔, 则原始数据矩阵应作适当的详细说明* The statistical Capability study must show statistical charts 统计过程能力分析研究应有统计图表* If the study is being done per cavity, at least 100 parts/cavity and at least 25 subgroups should be consideredfor each SC and CC. If less than 30 parts/cavity contact SQE responsible activity to develop a suitable plan.* 如果对每个型腔进行研究, 则对每个型腔的SC及CC项最少要100个数据和至少25个子组。

YY/ N N n/a
Remarks/Comments/Evidence
Mtrl/Performance/Function/PV Test Result successfully completed and approved by R&D on PSW ESER form? 11 Initial Process Study. (PPAP Phase 0+) Initial Process Study includes all Special Characteristics according to agreed SCA ? Are the measurements data taken from the parts coming from a successful Run@Rate? Capability results Cpk short term ≥ 1.67 (VCS 5060,19) min 25 measurements out of a bigger batch. Non-capable processes require 100% inspection! Is Capacity Analysis Report completed for Run-at-Rate and support a future successful Ph3 CV-run? 12 Qualified Laboratory Documentation. (R@R) Laboratory Certification is compliant to ISO/IEC 17025 or national equivalent? 13 Appearance Approval Report (AAR), if applicable.(PPAP Phase 1) Applies only for parts with colour, grain or surface AAR requirements. 14 Sample Production parts. (PPAP Phase 1) Submit Production Part Sample if requested by customer 15 Master Sample. (PPAP Phase 1) To be retained at mfg.site for the same period as the PPAP records if not agreed else with Site SQM on a waiver. 16 Checking Aids, if required by customer shown on drawing or TB. (PPAP Optional, normally n/a. 17 Customer Specific Requirements Are all VCC owned tools properly marked / tagged acc. to VCC requirement? Is a preventive maintenance plan available for all machines, equipments, tools and fixtures? Is Packaging approval process completed by MP&L Engineer? Is Packaging of Spare parts acc to VCCS Packaging Instr? Verify if there have been or will be any Functional Approval trial builds? IMDS Reported in IMDS system? (Ph0+) IMDS completed and approved by VCC? (Ph1) 18 PPAP Submission Warrant (PSW) Is latest Part Folder ID noted? Is the Tool Identification nr noted? Is Supplier Mfg Information noted and correct? Check Buyer Name? Application is VCC Vehicle Program Name IMDS Material Reporting completed and in accepted status? Check Reason for submission / Level Are all submission results properly checked? Is the Production rate noted under "Declaration"? Is Capacity Analysis Report (CAR) enclosed or noted on PSW for Phase 3. Verify VCC tool tagged and numbered? Check TPD no and Description on an Interim PSW! Send approved PSW to pswvcc@ and copy Site SQM

Yanfeng Visteon PPAP Checklist (this document) as the table of contents延锋伟世通PPAP 清单目录1. Design Records of Saleable Product产品设计记录a.Released Engineering Specification/Drawings and drawing notes 工程规范/图纸及图纸注释b.Special Characteristics 特殊特性Special Characteristics Identification Form (SCIF) Model year 2007 and later 特殊特性确认表格c.Interface and performance requirement for defined Black Box part“黑盒子”的零件应当规定接口和性能要求d.Part material composition report, report can be IMDS or other system/method defined by customer零件材质成分报告, 报告可以使用国际材料数据系统或顾客规定的其他系统/方法e.Polymer shall be identified according to ISO sign 聚合物应按ISO符号标识f.E-data, such as CAD/CAM data need hard copy 电子数据, 如CAD/CAM 数据需要打印硬拷贝2. Engineering Change Documents if applicable 授权的工程更改文件SCR approved by all customer functions as specified on SCR forms 批准的供应商变更请求3. Customer Engineering approval, if required 顾客工程批准, 如需要a.Product Engineering Approval(ESER) 产品工程批准(工程样品评估报告)b.Engineering Test Results (ES, Electronic Component) 工程测试结果(工程样品, 电子元件)4. Design FMEA 设计潜在失效模式及后果分析DFMEA must be included if supplier is design responsible 如果供应商有设计责任, 应进行请附DFMEA5. Process Flow Diagrams 过程流程图Detailed Flow Diagram to Yanfeng Visteon's dock 详细的产品流程图6. Process FMEA 过程潜在失效模式及后果分析PFMEA should includ"Handling,Packaging,Warehousing, and Shipping" PFMEA应包括"操作过程, 包装, 仓储和运输"7. Dimensional Results 尺寸结果100% layout for 6 parts for a single line process minimum单线流程最少取6件产品进行100%尺寸测量100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum如果每个模具有2个穴, 每个穴最少取6件产品进行100%尺寸测量100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum如果每个模具有3个, 4个或5个穴, 每个穴最少取3件产品进行100%尺寸测量100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum如果每个模具有6个或更多的穴, 每个穴最少取1件产品进行100%尺寸测量a.Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results 100%在公差范围内的结果Note: Data cannot be older than one year 数据不能过时超过一年b.Any surrogate data must be approved by Yanfeng Visteon's SQE 所有替代的数据必须被延锋伟世通SQE批准Note: Number of layouts may be modified with approval from Yanfeng Visteon. Attach approval if applicable注: 标记出经延锋伟世通批准的修改后的数据, 并附上批准文件8. Records of Material/ Performance test results 材料/性能试验结果的记录Data should be collected from Production Trial Run parts 数据应从试生产产品中收集Any material certification cannot be older than one year 任何材料证明都不能过时超过一年Any surrogate data must be approved by Visteon's Product Engineering 任何代替数据必须被延锋伟世通PD批准Test Results need to include: 试验结果应包括:- Copy of the specifications called out on the drawing 图纸上的材料规范- Material Certification with test results 附有试验结果的材料证明- Approved PV test results by Yanfeng Visteon's PD as required" '- 被延锋伟世通PD批准的PV试验结果9. Initial Process Study 初始过程研究a.At least 100 parts measured and at least 25 subgroups to be considered 最少25个子组并至少取得100个零件测量读数For each SC/VS and CC/VC. Raw data to be included in the PPAP package.应包含每个SC/VS和CC/VC的原始数据b.c.For all SC/VS's and CC/VC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be implementedas a control method in the Control Plan对于所有的SC/VS及CC/VC项, 如果Ppk/Cpk < 1.33, 则应提交纠正措施计划和包含100%检验的控制计划For all SC/VS's and CC/VC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required对于所有的SC/VS及CC/VC项, 如果1.33 ≤ Ppk/Cpk < 1.68, 则应提交纠正措施计划The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.cumentsForm No.: QF-206Revision: 00Page 1 of 4The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.如果考虑型腔, 则原始数据矩阵应作适当的详细说明* The statistical Capability study must show statistical charts 统计过程能力分析研究应有统计图表* If the study is being done per cavity, at least 100 parts/cavity and at least 25 subgroups should be consideredfor each SC and CC. If less than 30 parts/cavity contact SQE responsible activity to develop a suitable plan.* 如果对每个型腔进行研究, 则对每个型腔的SC及CC项最少要100个数据和至少25个子组。

散装材料要求检查清单（仅适用于散装材料的PPAP） Bulk Material Requirements Checklist (only applicable to PPAP of bulk materials) 标准样品（与PPAP资料同时提交，每模穴2件）Standard Samples (submittal with PPAP data; mould cavity 2PCS) 限度样品（每模穴2-3件,如有) Limited Sample Products (each cavity2- 3pcs ，if applicable) 检查辅具（指检测设备/工具，含测定要领书） I nspection aids (refering to test equipment/tool, including measurement manual) IMDS（CAMDS）（提交批准页面和报告）和ELV分析报告（附原始报告）IMDS (CAMDS) (Submiting approval page and report) and ELV analysis report (with original report) 符合顾客的特殊要求的记录（批号追溯表 + 交付捆包形态申请书 + 特采 + 产能报告 + 自审报告） Records of satisfaction of customer's special requirements (Lot No. tracking chart + Application for delivery packing pattern + AOD + Capacity Report + Self-audit report) 供应商必须向高田（上海）提交，并在适当的场所，包括制造场所，保留一份记录或文件项目的复印件 The supplier shall make submission to Takata (Shanghai) and shall keep a copy of the records or document items in the proper places, including the manufacturing site 供应商必须在适当的场所，包括制造场所保存，高田（上海）有要求时应易于得到 The supplier shall ensure easy access to such by Takata (Shanghai) in the proper places, including the manufacturing site 供应商必须在适当的场所保存，并在有要求时向高田（上海）提交 The supplier shall keep such in the proper places and shall sbumit such to Takata (Shanghai) when required

PPAP Checklist / PPAP检查清单
Part Name: 零件名称 :
No. 序号
PPAP Element PPAP 文件种类
1 零件提交保证书（PSW） 2 设计记录 3 任何授权的工程变更文件,如果有 4 工程试验清单 5 设计失效模式及后果分析（设计FMEA），如果供应商有产品设计职责 6 过程流程图 7 过程失效模式及后果分析（过程FMEA） 8 控制计划
Y Y Y Y
Y
Y Y Y Y
Approved by (审核) :
Remarks 备注Date (日期):源自Part No. 零件号:
Yes
N/A
递 交 无要求递交
Y Y
Y Y Y Y Y
9 初始过程研究
Y
10 测量系统分析研究 11 特殊特性清单 12 尺寸测量结果 13 材料/性能试验结果的记录 14 外观批准报告（AAR），如果适用 15 材料及分供方清单 16 顾客工程批准（OTS），如果被要求 17 标准样品 18 检具及检查辅具文件 19 包装方案确认 20 标识确认 Supplier Name 供应商名称 : Completed by (编制):

2
结果
PPAP Checklist / PPAP 检查内容清单
No. 序号
PPAP Element PPAP 文件内容
第三方材料告 10
检查内容 尺寸报告是否有检测人员的签字、检测日期？ 试验机构是否是客户认可的、或者是权威机构认可的实验室？
10 供应商原材料质保书
执行的标准号及版本号是否与图纸/试验大纲相一致？ 是否提交了所有分零件的原材料质保书？
PPAP Checklist / PPAP 检查内容清单
No.
PPAP Element
序号
PPAP 文件内容
1 客户正式发放的图纸
检查内容 顾客的图纸及客户发放的图纸复印件是否包括在提交的文件中？
特殊特性是否在图纸中标明？
2 工程更改文件（如果有）
图纸的版本是否为最新状态？ 是否有授权的工程更改，该工程更改已发生在零件上，但还未在设计记录反映出来？
检查内容
外观认可报告是否按照要求格式进行填写（如有客户格式，按客户格式填写）？ 是否有颜色、皮纹、光泽的标准样块？ 表面纹理加工的供应商是否经过认可（若有此要求）？ 是否有客户工程师确认的认可样件？ 是否提交全尺寸测量的样件？（提交的PPAP样品与全尺寸测量的样品一一对应，并编号） 每个/箱样件上是否悬挂/粘贴了客户规定的样品标识？ 样品代号与尺寸检验报告相对应。 是否提交了每一付模具的每一个模腔的产品，并保留了每一模具、模腔的样件？ 是否有客户认可签字 是否包括检具清单？ 是否包含客户特殊要求且满足？ 客户批准的偏差申请 分供方清单是否获得采购的批准？ 分供方清单中是否包含贸易商？（必须体现原材料的生产方） PSW是否已经获得签字批准 签字盖章 针对每道工序都提交了产能分析么？ 潜在产能百分比是否>120% ? 表格是否填写完整？

ISIR/PPAP检验报告封面 ISIR/PPAP Cover sheet
收样方 Receiver
ISIR 报告 ISIR Report PPAP 报告 PPAP Report 附件 Appendix 尺寸检测报告 Dimension Inspection 性能测试报告 Function Inspection 材料实验报告 Material Inspection 可靠性实验报告 Reliability Inspection 外观检测报告 Appearance Inspection 过程流程图 Process Flow Diagrams 过程潜在失效模式及后果分析 Process FMEA 控制计划 Control Plan 收样方填写 Receiver 供应商代码 Supplier Code: 检测报告编号 Inspection Report No. : 产品编号 Part No.: 产品名称 Part Name: 版本及日期 Revision/Date: 工程便更号 ECN No.: 收货日期 Receipt Date: 收货单号 Receipt No.: 样品数量 Qty of Samples: 样品重量 Sample Weight: 批号 Batch No.: 结论 Comments:
批准编号 Approval No.: 如果零件被拒收 If rejected: 送检样品应为连续生产条件下完成 It's hereby confirmed that the inspected samples were produced under serial 退件时间 Returned Date: conditions. 备注 Comment: 姓名 Name: 姓名 Name: 部门 Department: 部门 Department: 日期 Date: 日期 Date: 签名 Signature:

X
N
03_ Customer Engineering Approval - as required
X
N
04_
Design Failure Modes Effects Analysis (DFMEA) 设计潜在 失效分析
X
Y
05_ Process Flow Diagram (PFD) 工艺流程图
X
X
Y
X
X
Y
19_
SET (success every time) Error Proofing documentation (include pictures) 防错文件
X
N
20_ Customer Fit Test 客户装配测试
XXXXX
X
N
Special Instructions (As defined by qualification team):
X
Y
Records of Compliance with Customer-Specific - With
17_ Customer Specific Requirements as specified符合客户特
X
X
N
18_ PSW - Part Submission Warrant or CoC零件提交保证书 X X X X
2) Use PPAP Requirement / Checklist as to prepare your submission. For any questions or an element is not clear, contact your SQE for clarification.
3) Vendor may use their own internal forms if available ~ example documentation (PFMEA, CP, Dimensional, Performance ) included is available as reference

提交 Submi
保留 Retain
N/A
1 Design Records (设计记录)
2 Engineering Change Documents (If any) (工程变更文件)
3 Customer Engineering Approval (If required) (客户工程批准文件)
4 Design FMEA (设计潜在失效模式分析)
10 Dimensional Results (Layout with PPAP) (尺寸报告)
11 Material Test Results (材料测试/证明报告，并附原始报告)
12 Performance Test Results (性能报告，并附原始报告)
13 Initial Process Study (过程能力分析)
14 Qualified Laboratory Documentation (实验室文件)
15 Appearance Approval Report (AAR), If applicable (外观报告)
16 Sample Product (样品)
17 Master Sample (标准样品)
18 Checking Aids (检具)
30 Floor Plan 场地平面布置图
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Y Y
Y Y Y Y Y
Y Y Y Y Y
提交 在合理的地方提交给JCI记录的拷贝版或者是文件。 Submit Submit to JCI a copy of records or documents at appropriate location(s).
零件名称 Part Name : 零件号 Part Number : 图纸号/版本 Drawing No. / Ver. :

17 包装说明
N/A
Supplier list and Bill of material 18 供应商清单和材料清单
√
Floor Plan 19 场地平面布置图
√
Qualified Lab Documentation
20 实验室认可文件
N/A
Tooling List 21 工装模具清单
√
Customer Engineering Approval,if required
13 设计失效模式和效果分析－如果供应商是设计责任者
N/A
produciton Control Plan 14 生产控制计划.
√
15
Innitial Process capability results 初始过程能力
√
MSA 16 测量系统分析
√
Packaging Specifications (If any)
√
Validation plan 5 认可计划
√
CSE List 6 特殊特性清单 report referenced to the check print for # of samples decided. 对应尺寸检验标识的全尺寸报告
√
8
Document of checking fixtures/checking aids used. 检具及检查辅具文件
Supplier name供应商名称:
PPAP CHECK LIST PPAP检查清单
Program项目:B73
Supplier Code供应商代号:
Part Name零件名称:
B73后排座椅睡眠头枕发泡及骨架总成
Part Number零件号:

PPAP 零件名称Part name： ******* 零件号Part No. ：图号Drawing No.：版本号Version： 01 Supplier Part No.：BC1234客户名称Customer Name: 供应商suppliers：XXXXXXXXXXXX CO ., LTD日期Date： 201X-XX-25零件号：Part No.：**** Part No.：BC1234XXXXXXXXXXXX有限公司 **** ******PPAP提交清单Document submited list 顾客名称 Customer：零件号Part No.：**** Part No.：BC1234PPAP递交日期PPAP递交等级：等级3编制Prepare：****** 日期Date：07/18/2018XXXXXXXXXXXX有限公司**** RUBBER TECHNOLOGY CO.,LTD.制造流程图/PROCESS FLOW CHART客户产品编号\Customer part number : 日期(初版)\Date(Orig.)：2018.02.02 日期(修订)\Date(Rev.) ：供方产品编号\**** part number :BC1234跨功能小组\Core Team Member: ******流程图编号/Process flow number : BC1234-1部门\Department检验\Inspection 制造\Manufacture 仓库\Warehous 流程说明\Description10 进料检验\ Material incoming inspectionDrying70 涂粘合剂/Adhesive coated80 干燥/DryingNG20 储存\Storage30 备料\Material preparation40 打料\Rubber mixing50 切料\Material cutting90 成型\Molding100 过程检验110磨削\■120 最終檢驗\Final inspectionOkNG返工/报废Rework / scrap●130 包裝\Packaging作业\Operate 检验\Inspection 储存\Storage运输\Transfer第 1 页，共 1 页第 1 页，共 10 页第 2 页，共 10 页第 3 页，共 10 页第 4 页，共 10 页第 5 页，共 10 页第 6 页，共 10 页核准/Approved：审核/Checked：制作/Produced：跨功能小组\Core Team Member全尺寸检验部分尺寸检验XXXXXXXXXXXX 有限公司 ************ CO.,LTD.产品检验报告Product check report检验日期： 2018.04.05Total dimension check Part of dimension checkCheck date:XXXXXXXX 有限公司***** CO.,LTD.TEL: FAX:TEST REPORT / 胶料物性测试报告配方编号：FK080180-A Date：2018.6.10X-Bar 管制图50.180 50.150 50.120 50.090 50.060 50.030 50.000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20过程能力指数测算表CPKComputation of process capability indices样件\Prototype 试产\Pre-launch 量产\ProductionCustomer part No.：Sampling place ： Molding **** part No.： BC1234Measuring tool ： Projector Equipment ： Molding machine Specification ： φ50±0.3 Unit:mmTest date ：2018.6.18Data proces-singITEM TIMES123456789101 50.1250.0850.0650.1050.1050.0850.1650.1850.1650.182 50.08 50.10 50.10 50.06 50.08 50.10 50.10 50.06 50.10 50.063 50.10 50.08 50.08 50.08 50.06 50.04 50.14 50.08 50.14 50.08 4 50.08 50.13 50.06 50.14 50.08 50.14 50.16 50.06 50.16 50.065 50.0750.0450.0850.0850.0750.0850.0850.1250.0850.12X 50.090 50.086 50.076 50.092 50.078 50.088 50.128 50.100 50.128 50.100 R0.050 0.090 0.040 0.080 0.040 0.100 0.080 0.120 0.080 0.120ITEM TIMES111213141516171819201 50.1650.1850.1650.1850.1650.1850.1250.1850.1650.182 50.18 50.12 50.10 50.06 50.10 50.06 50.18 50.12 50.10 50.163 50.16 50.14 50.14 50.08 50.14 50.08 50.16 50.14 50.14 50.08 4 50.18 50.12 50.16 50.06 50.16 50.06 50.18 50.12 50.16 50.065 50.1750.0850.0850.1250.0850.1250.1750.0850.0850.12X 50.170 50.128 50.128 50.100 50.128 50.100 50.162 50.128 50.128 50.120 R0.020 0.100 0.080 0.120 0.080 0.120 0.060 0.100 0.080 0.120Calculating theparameters上公差限USL50.300 下公差限LSL 49.700 公差范围T 0.600 公差中心M6.300 分布中心X50.113 平均极差R0.084 样本容量n100标准差估计值(d2=2.33)σ0.036 上控制限UCL=50.221下控制限L CL=50.005Capability exponent calculation and judgement 标准差估计值 σ=R/d 25.1911.45 1.73Operation ability is no problemThe operation need to be adjusted, and to take measures. Tester****Operator****Checker****X-Bar 管制图50.180 50.150 50.120 50.090 50.060 50.030 50.0001234567891011121314151617181920R 管制图0.140 0.120 0.100 0.080 0.060 0.040。

5.产品包装方式满足顾客的要求packaging are according with the requirement of customer.
Responsible Signatures/Date:
产品编号Part Number:
PPAP文件清单
PPAP Submission Checklist 产品名称Part Name
序号No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
文件清单Document List:
文件名称Documents 可销售产品的设计记录 Product Design Record 工程更改文件Engineer Change Document 顾客工程批准Customer Engineer approval 设计FMEA Design FMEA 过程流程图Process Flow Chart 过程FMEA Process FMEA 尺寸报告Dimensional Results 材料、性能测试结果报告Material, Performance Test result 初始过程研究Initial Process Study 测量系统分析报告Measurement System Analysis Studies 认可实验室的文件Qualified Labortory Documentation 控制计划Control Plan 零件提交保证书Part Submission Warrant(PSW) 外观批准报告Appearance Approval Report 散装材料检查清单Bulk Material Requirements Checklist 样品产品Sample Product 标准样件 Standard Sample 检查辅具Checking Aids 符合顾客特殊要求的记录 Customer Qualified Record