CMMOHM部件修理操作手册翻修操作手册介绍

工作行为规范系列模具修补机操作流程（标准、完整、实用、可修改）编号：FS-QG-23948模具修补机操作流程Operation process of mold repairing machine说明：为规范化、制度化和统一化作业行为，使人员管理工作有章可循，提高工作效率和责任感、归属感，特此编写。

修补前准备：一.接通电源(220V，单相50HZ)二.连接磁铁：1.用力拧紧磁铁线于主机负极输出接线柱上。

2.两个磁铁必需同时吸附于模具上。

如模具体积过小，也应尽量做到同时吸附。

3.磁铁与模具接触面保持清洁，确保良好的导通。

铜皮表面所吸附杂质应去除，模具表面吸附磁铁处有油污或氧化物用煤油或砂布清理。

4.磁铁吸附点选择：与缺损处直线距离尽可能近，且平整、与磁铁接触面积大。

三、连接焊头：1.将焊头连接线用力拧紧于主机正极输出接线柱。

2.根据缺损面的实际情况选择不同形状的紫铜焊头，并可对紫铜焊头形状进行适量加工，注意加工后形状与模具接触面积不要过大。

(参照模具修补注意问题2)注意：工作过程中，磁铁线和焊枪线的移动会将拧紧的接线柱拉松，造成接线柱烧蚀，影响修补效果，应经常检查、拧紧。

四.插上脚踏控制开关五.调整功率，选择补材：⑴按照每种补材外壳所示功率数据调节主机功率，片状材料功率参照同厚度合金钢.⑵根据不同的模具钢材料选择不同的补材(详见补材表)六、模具修补：基本过程：1)将焊枪按压于补材表面。

2)踩下脚开关。

3)滚压焊枪。

4)松开脚控制开关。

5)将焊头与模具脱离。

注意：如果先后秩序错误机器虽然会报警保护，但也可能偶尔在模具表面烧熔出坑点!注意事项：⑴清理：在需要修补处作简单清理去除油污和杂质，否则在修补过程中有通电不畅和火花飞溅现象。

(2)滚压速率：焊枪转动速度以脉冲输出电流在补材上形成熔结点紧密排列为宜，转动速度不能过快，否则修补抛光后有少量补材剥离和细小气孔现象.(3)焊枪与模具接触点：焊枪与补材之间接触面积越小压贴的越好，瞬间通过的电流密度越大(电流越集中)，焊点的热量越大，补材结合程度相对较好。

维修参考手册保密资料仅限内部使用维修手册1目录仪器设备、焊接技巧要求、维修注意事项 (3)CLAA220WA01 PANEL PCB MODULE (4)Connector 接口定义………………………………………………………5~6 PCB Board功能分布图 (7)维修流程图…………………………………………………………………8~10附表一、二、三……………………………………………………………11~14附图一、二、三、四、五…………………………………………………15~19案例一、二、三……………………………………………………………20~21维修手册2仪器设备、焊接技巧要求、维修注意事项1、所需的仪器设备50M以上的示波器（至少50M，波形大致才能看清楚）IC拔焊台防静电温控烙铁静电手环防静电台垫2、焊接技巧要求一定要具备较高的拆、焊接贴片IC、贴片电阻、贴片电容的技术由于IC管脚细小、密集、元器件细小，有些PANEL的元器件是用胶固定在PCB板上，都会增加拆件、焊接的难度焊接工艺要好，焊接的时间过长、频繁，会损坏PCB板，严重者会造成Panel报废3、维修注意事项保内原材不良（可以索赔）的Panel不得维修维修时一定要铺防静电台垫，台垫要清洁干净，防止Panel二次刮伤维修备件的Panel只能是待报废品，如屏裂之类，但MURA、刮伤类不可拆（返厂可再次利用），拆件的Panel要完整的返回，并要在本体上注明已拆件、拆件人、日期等信息。

更换Timing IC时,切记不可用刀片切割,会损坏PCB板。

一定得要使用IC拔焊台去除IC。

维修手册3CLAA220WA01 PANEL PCBMODULEPower supplycircuit5vC o n n e c t o r (30P i n )LVDS receiver 2ch Timing controllerCell1680x3x1050Source Driver(x8)G a t e D r i v e r (x 4)Lamp Unit In Backlight维修手册4PIN NO.SYMOBL FUNCTION 1RXO0-minus signal of odd channel 0(LVDS) 2RXO0+plus signal of odd channel 0(LVDS) 3RXO1-minus signal of odd channel 1(LVDS) 4RXO1+plus signal of odd channel 1(LVDS) 5RXO2-minus signal of odd channel 2(LVDS) 6RXO2+plus signal of odd channel 2(LVDS) 7GND ground8RXOC-minus signal of odd clock channel(LVDS)9RXOC+plus signal of odd clock channel(LVDS)10RXO3-minus signal of odd channel 3(LVDS)11RXO3+plus signal of odd channel 3(LVDS)12RXE0-minus signal of even channel 0(LVDS)13RXE0+plus signal of even channel 0(LVDS)14GND ground15RXE1-minus signal of even channel 1(LVDS) Connector PIN 口定义维修手册5Connector PIN口定义16RXE1+plus signal of even channel 1(LVDS)17GND ground18RXE2-minus signal of even channel 2(LVDS)19RXE2+plus signal of even channel 2(LVDS)20RXEC-minus signal of even clock channel(LVDS)21RXEC+plus signal of even clock channel(LVDS)22RXE3-minus signal of even channel 3(LVDS)23RXE3+plus signal of even channel 3(LVDS)24GND ground25NC NC26NC NC27NC NC28VCC power supply input voltage(5.0V)29VCC power supply input voltage(5.0V)30VCC power supply input voltage(5.0V)维修手册6PCB Board 功能分布图维修手册7时序控制GAMMA 校正控制右半屏测试点位VCOM 微调电位器,DC-DC CONTROL3.3V 稳压管左半屏测试点位Source Driver(x8)To Gate Driver 测试点正面图背面图VCOM 测试点白屏维修流程注：测关键电压可参考附表一测TP128或VIN+5V 的点位是否有5V 供电测到为Source IC 或Gate IC 的负载所引起的故障。

MANUALTABLE OF CONTENTSINTRODUCTION (2)PACKAGE CONTENTS (3)TECHNICAL REQUIREMENTS (3)PRODUCT SUPPORT (3)SPECIFICATIONS (4)INSTALLATION GUIDE (5)DEVICE LAYOUT (6)SOFTWARE GUIDE (7)LEGAL INFORMATION (17)INTRODUCTIONThe CM Storm Mech is the first mechanical keyboard from the new Aluminum series performance peripherals by Cooler Master. This mechanical keyboard has been built with the combined strength of durability, utility, capability, and style. This manual is here to help make you comfortable with both your mechanical keyboard, its available software and to ensure you are getting the most out of what the keyboard has to offer. Cooler Master has a strong history with aluminum. Thanks to case lines like the Cosmos or ATCS, we are very comfortable with aluminum and we know how to form it into high quality designs and high quality products. That same attitude is being brought into the CM Storm line with the Aluminum serie s of peripherals. We’re combining both form and function to make something fantastic.We want to make sure you have the best hardware available to you. The Mech comes with three options of the popular Cherry MX mechanical switches: Blue, Brown, and Red. These switches are rated for millions of key presses and offer the mechanical functionality suited to your needs. With a tough and gorgeous aluminum shell, 64-key rollover, a USB 3.0 and audio/microphone hub, the Mech offers powerful and convenient features.The CM Storm Mech software is robust. Almost every single key on the Mech is customizable to be everything from standard keyboard functions to opening programs to fully programmed macros. You can save up to five button and macro profiles to be active on the keyboard, easily switching with a button combination or in the software so you can have your custom setups for whichever game or spreadsheet you’re working on. If this guide does not answer a question about this device or you have any questions about any other Cooler Master product, do not hesitate to find help atPACKAGE CONTENTS∙CM Storm Aluminum Mech Keyboard∙CM Storm Mech Software∙USB 3.0 Cable∙User manualTECHNICAL REQUIREMENTS∙PC with USB port, USB 2.0 compatible, USB 3.0 required for USB 3.0 speeds ∙Windows 8 / 7 / Vista / XP∙600MB of free disk space∙Internet connection for software and firmware updatesPRODUCT SUPPORT∙ 2 years limited manufacturer warranty∙General and technical support at SPECIFICATIONS∙Part Number: SGK-7000-MBCL1, SGK-7000-MBCM1, SGK-7000-MBCR1 ∙Key Switch: Cherry MX Blue, Brown, Red∙N Key Rollover: 64∙Macro Keys: 15 per profile∙Profiles: 5∙Polling Rate: 1000 Hz / 1ms∙Backlight: White LEDs, All Keys, 5 brightness settings, 3 modes∙Key caps: ABS Plastic, removable∙Output hub: 2x USB 3.0 port, mini-USB port for charging∙Audio: 3.5mm port for audio out and 3.5mm port for microphone∙On-board Memory: 128 KB∙Windows Key Lock: Yes∙Media keys: Yes, Function F keys∙USB Cable: Removable USB 3.0∙Dimensions (mm): 553 L x 267 W x 43 H∙Dimension (in): 21.7 L x 10.5 W x 1.7 H∙Weight: 1686g / 3.71 lbsINSTALLATION GUIDE1. Plug in the CM Storm Mech keyboard into your computer2. Obtain the software at or http://www.coolermaster-3. Run the installer and follow its instructions4. Launch the Mech software and allow it to configure for the first time5. Refer to the Software Guide below for support on use6. Enjoy!DEVICE LAYOUT1. F1-F4 Function controls for LEDs2. F5-F11 Function controls for media and volume3. F12 Function control for Windows Key Lock4. 32bit ARM Processor for profile and macro use5. Sturdy handle for easy transport6. Built-in extra macro keys7. Embedded steel plate with aluminum cover8. LED indicators for Num, Caps, and Scroll locks9. USB 3.0 port in from computer10. Mini-USB port for charging11. Two USB 3.0 ports as added USB 3.0 hub12. 3.5mm Microphone / Audio In port13. 3.5mm Speakers / Headphones / Audio Out portSOFTWARE GUIDEStorm CFG TabThe Storm CFG tab is the default tab when you first open the Mech software. On this page, you can change the functions of nearly every button your keyboard. The top area will show a button that you have clicked/highlighted and what functions you can put on them.The bottom area is where you can choose the button you want to change the function of, which will show up in the top area. Once a button is selected, the upper right will show all of the available functions.You can choose what that button does by clicking the red buttons in the upper right.∙Default Key – The default function of that key as listed on the key itself∙Single Key – Change one key to another∙Macro – Run a programmed macro from the Macro Studio tab∙Advanced – Change to advanced functions like Volume control∙No Function – Turns off all functions of that key∙Launch Program – Key used to run a piece of software on your PCThe colored boxes next to the red buttons allow you to change the highlight color to see what buttons on the keyboard layout have been changed.Once selected, any changes will show up on the right in the All Key List.You can close the software with the X at the top and it will auto-save the new function you selected to the currently selected Profile on the bottom. You can also use this tab to select your currently active profile or use the button default combination of the right FN +1 through 5 on the number bar for the corresponding profile when not viewing the software.Profiles TabThe profiles tab is where you can swap the arrangement of the profiles on your keyboard and transfer profiles between the keyboard and your computer. The top half is the profiles on the keyboard, the bottom half is profiles that are stored on your PC.You can change the names of the profiles by double clicking on the names, bringing up a text box for them to rename. Under the Application column, you can put in a program that, when combined with Auto Switch, will trigger the keyboard to automatically switch to that profile when that program runs on your computer.The buttons on the bottom will also highlight after selecting profiles in the above windows:∙New – Creates a new profile∙Delete – Deletes the selected profile∙Copy – Makes a copy of the selected profile∙Apply – Press this after making changes before minimizing or changing tabs to apply any changes made on this pageMacro Studio TabThe Macro Studio tab is where you manage, create, edit, and erase macro programs for your Mech. There are a few ways to build macros. The easiest method is to click New at the top left, enter the name, and then the Record button on the bottom bar between the Stop square and Play arrow.When you click the record button, you will get a popup menu with a few options: ∙1:1 Mode – This will record the timing between your button presses and releases when you are recording∙Speed Mode – You insert a time delay in the number field (measured in milliseconds) that will happen between every button press and release ∙God mode – No time delays between actionsOnce your time selection is chosen and you select OK, the recording begins. You can put in up to 25 separate button presses in up to 30 seconds per macro. The example below shows some of a macro that will output “hello” when triggered.The next method for making a macro is by once again clicking New in the top left, naming the macro, and then going to the Action dropdown on the upper right. Once clicked, it provides options including key presses and combinations such as Print, Copy, and Paste.Once a command has been selected, you can adjust the Start and End times for the action, then press the Insert button. Once inserted, the key press or combination will show up in the grid below. A virtual keyboard will also pop up for editing purposes, explained below.Regardless of how the macro was created, they can be edited in the same ways. Once you click Save on the upper left and a macro is selected in the dropdown menu, you have major editing options:∙New – Creates a new macro∙Copy – Makes a copy of the selected macro∙Delete – Completely removes the selected macroWhen you have a macro selected, you can click on a button within the grid. This will highlight that action in green and highlight the entire action row. You will also see a virtual keyboard and mouse show up as previously mentioned. You can change the highlighted button action with this virtual keyboard and mouse screen, such as changing the highlighted P to a V to change the macro command above from Print to Paste.The options in the upper right have corner also allow you to change the highlight action. You can change the action to another button combination or set it back to a key press. You can also Copy and Delete the specific action from here as well.Once you have finished building a new macro or editing one, be sure to click the Save button underneath the Select Macro dropdown for the Macro to save.Once saved, the macro will show up on the Storm CFG tab when a button is being selected to run macro. The macro can be run a single time, 2 to 10 times, toggled on a loop, or continue to loop while the macro button is held down according to the buttons on the upper right when assigning the macro. Click OK to assign that macro.LEGAL INFORMATIONCooler Master WarrantyWarranty all (non-networking) products purchased from COOLER MASTER as free from defects in material and workmanship for normal use by the original purchaser for warranty period.The Cooler Master Warranty would like to assure all of the users of Cooler Master Products to be free from any defects as a result of faulty manufacturing or faulty components under the following terms and conditions:COOLER MASTER is not responsible for damage to or loss of any programs, data, or removable storage media. You are responsible for backing up any programs or data on removable storage media.Except for the warranties set forth herein, COOLER MASTER disclaims all other warranties, expressed or implied or statutory, including but not limited to the implied warranties of merchantability or fitness for a particular purpose.Any implied warranties that may be imposed by applicable law are limited to the terms of this limited warranty. In no event shall COOLER MASTER be liable for any incidental, special or consequential damages, including but not limited to loss of business, profits, data or use, whether in an action in contract or tort or based on a warranty, arising out of or in connection with the use or performance of the product, even if COOLER MASTER has been advised of the possibility of such damages.You agree that repair, replacement, as applicable, under the warranty services described herein is your sole and exclusive remedy with respect to any breach of the COOLER MASTER limited warranty set forth herein. if, despite the foregoing limitations, for any reason COOLER MASTER becomes liable to you for damages incurred by you in connection with this agreement, then, the liability of COOLER MASTER will be limited to the amount equal to the latest distributors price.Some states or provinces/jurisdictions do not allow the exclusion or limitation of incidental or consequential damages for consumer products, and some states or provinces/jurisdictions do not allow limitations on how long an implied warranty lasts.In such states or provinces/jurisdictions, the exclusions or limitations of this limited warranty may not apply to you.This limited warranty gives you specific legal rights.You may also have other rights that vary from state to state/jurisdiction to jurisdiction. You are advised to consult applicable state and provincial/local laws.1. Warranty LengthAll products from Cooler Master at least carry 1 year warranty from the date of purchase, with the exception of power supply units which carry a 2-5 year warranty. If no proof of purchase (receipt or invoice of purchase) can be presented upon request, Cooler Master cannot be held responsible for warranty service.2. Who is Protected?The original customer purchasing the Cooler Master Product is covered under the Cooler Master Warranty Program.3. What is and is NOT CoveredIt is important to note that our warranty is not an unconditional guarantee for the duration of the Program. Any replaced parts become the property of Cooler Master. The Program does not apply to the software component of a product or a product which has been damaged due to accident, misuse, abuse, improper installation, usage not in accordance with product specifications and instructions, natural or personal disaster, or unauthorized alterations, repairs or modifications.The Program does not cover any events such as below:∙Any damages unrelated to manufacturing defects.∙Any unsuitable environment or use of the product in Cooler Master Opinion.∙Any product which has been modified without official permission from Cooler Master, or on which the serial number or warranty sticker has been defaced,modified, or removed.Damage, deterioration or malfunction resulting from:∙Accident, abuse, misuse, neglect, fire, water, lightning, or other acts of god, commercial or industrial use, unauthorized product modification or failure tofollow instructions included with the product.∙Third party products using Cooler Master Components will not be covered by warranty. See your vendor or the manufacturer for information about servicing.∙Repair or attempted repair by anyone not authorized by Cooler Master, Inc.∙Any shipment damages (claims MUST be made with the carrier).∙Unauthorized repairs to a Cooler Master product (power supplies) will void the warranty offered by the Program. Cooler Master reserves the right to refuse toservice any product which has been altered, modified or repaired by non-CoolerMaster Service personnel.∙Cooler Master does not warrant that this product will meet your requirements. It is your responsibility to determine the suitability of this product for your purpose.∙Removal or installation charges.∙You are responsible for the cost of shipping the product to Cooler Master. Cooler Master pays the cost of returning a product to you.∙Cooler Master reserves the right to replace the product with a service product at their sole discretion at any time.4. Local Law and Your WarrantyThis warranty gives you specific legal rights. You may also have other rights granted under local law. These rights may vary.5. Limitations of Implied WarrantiesThere are no other oral or written warranties, expressed or implied, including but not limited to those of merchantability or fitness for a particular purpose. The duration of implied warranties is limited to the warranty length specified in Paragraph one.6. To Obtain Technical SupportIf you need help installing or troubleshooting a product please submit a technical support request form here.7. ShippingBased on company policy, customers are responsible for shipping costs to ship back the defective item for RMA repair/replace. Once the item is repaired/replaced, Cooler Master will ship the item back to the customer. Shipping methods will be at Cooler Master's discretion.Cooler Master will not be able to ship repaired/replaced items in the same method as the customer's because not only would this not be efficient, but it may delay the return of the repaired/replaced item. Therefore, Cooler Master reserves the rights to ship according to what it deems the most efficient standard method of shipping.8. Exclusion of Damages (Disclaimer)Cooler Master's sole obligation and liability under this Program is limited to the repair or replacement of a defective product at our discretion. Cooler Master shall not, in any event, be liable to the purchaser or any third party for any incidental or consequential damage, (including, but not limited to, damages resulting from interruption of service and loss of business), or liability in tort relating to this product or resulting from its use or possession.。

手管制的普通机床维修手册以下是一份关于普通机床维修的手册，供参考：一、主轴部件的检修1. 主轴的拆卸和清洗：先拆下主轴各部附件，然后将主轴从传动系统中分离，再彻底清洗各部件。

2. 轴承的检查：检查轴承的磨损情况，若有问题则进行更换。

同时检查主轴的定位锥孔和各螺钉是否有磨损或松动。

3. 齿轮的检查：检查主轴齿轮的啮合情况，确保无磨损或损伤。

4. 油路的检查：清洗油路，确保油路畅通无阻。

二、导轨部件的检修1. 导轨的检查：检查导轨的磨损情况，若有问题则进行修复或更换。

同时检查导轨的润滑情况，确保润滑良好。

2. 滑块的检查：检查滑块的运行情况，确保无卡滞或异响。

三、传动系统的检修1. 皮带传动的检查：检查皮带的张紧度和磨损情况，若有问题则进行调整或更换。

2. 链传动的检查：检查链条的张紧度和磨损情况，若有问题则进行调整或更换。

3. 齿轮传动的检查：检查齿轮的啮合情况和润滑情况，若有问题则进行调整或更换。

四、电气系统的检修1. 电源部分的检查：检查电源线是否完好，是否有松动或破损。

同时检查电源电压是否稳定。

2. 控制部分的检查：检查控制线路是否完好，是否有松动或破损。

同时检查各控制元件是否正常工作。

3. 电机部分的检查：检查电机是否正常工作，是否有异响或过热现象。

同时检查电机的接线是否正确。

五、液压系统的检修1. 油泵的检查：检查油泵是否正常工作，是否有异响或过热现象。

同时检查油泵的供油量是否正常。

2. 油缸的检查：检查油缸的运动是否平稳，是否有泄漏现象。

同时检查油缸的密封件是否完好。

3. 控制阀的检查：检查控制阀是否正常工作，是否有泄漏现象。

同时检查控制阀的调节弹簧是否完好。

六、附件的检查与更换1. 刀具的更换：根据需要更换刀具，并确保刀具安装牢固。

2. 冷却液的更换：根据需要更换冷却液，并确保冷却液清洁无杂质。

3. 防护装置的更换：根据需要更换防护装置，并确保安装牢固、符合安全标准。

冲压(chòngyā)模具维护、保养(bǎoyǎng)教育(jiàoyù)手册(shǒucè)目录一冷冲模的维护保养(bǎoyǎng)规程1)冲模技术状态鉴定2)冲模维护性修理3)冲模的保养4)冲模技术文件治理二冷冲模维护的要紧内容1〕冲模失效的缘故及预防措施2〕冲模爆裂的要紧缘故3〕冲模的维护4〕冲模不良缘故分析及对策汇总三冲压模具平安一冷冲模的维护(wéihù)保养规程总原那么(n àme)：设备(sh èb èi)〔模具(m új ù)〕维修保养体系(t ǐx ì)按照设备〔模具〕服役时刻〔磨损老化状况〕划分为三个不同的区域，采纳不同的维修策略；在那个框架下，再依据设备〔模具〕运行状况划分为不同的具体维修策略或者模式。

冷冲模的日常维护与治理工作．对改善冲模的技术状态、保证制件质量和确保生产顺利进行至关重要。

因此，必须认真做好这项工作。

冲模维护与治理的内容：冷冲模日常维护与治理的内容，要紧包括以下几方面：1)冲模技术状态鉴定；磨耗期 磨合期 平稳期2)冲模(chòngmú)维护性修理；3)冲模(chòngmú)的保养；4)冲模技术(jìshù)文件治理；1〕冲模技术(jìshù)状态的鉴定：〔一〕冲模(chòngmú)技术状态鉴定的必要性冷冲模在使用过程中，由于冲模零件的自然磨损，冲模制造工艺不合理，冲模在机床上安装或使用不当以及设备发生故障等缘故，都会使冲模的要紧零部件失往原有的使用性能及精度。

致使冲模技术状态日趋恶化，妨碍生产的正常进行和效率以及制品的质量。

因此，在冲模治理上，必须要主动地把握冲模的这些技术状态变化，并认真地予以处理以使冲模能始终在良好的技术状态下工作。

CM402维修培训1．X—Y AXIS机器原理的介绍✧X—AXIS MOTOR更换及调整✧Y—AXIS MOTOR更换及调整X/Y轴马达更换与调整（MOTOR与BALLSCREW的同心度）。

原点调整：✧开机→使用Service FD→进入Service Mode→Dubeg Parameter→将Exclusive All Orgin选ON✧进入Axis Parameter→Position ctrl gain2和Speed ctrl gain2改为原值的1/3→M/C resonactrl fill 1/2都改0✧Machine parameter→orgin ,offset值都设定为“0”（针对已更换过的马达）✧Axis Move→Y Axis Orgin（以Y轴为例）→挡Orgin Senser 2次→Y轴上的DOG挡住Orgin Senser（Servo off不能关）✧调整DOG使Orgin Senser能正确感应(用治具放在stopper处，以dog挡住org.sensor) ✧恢复修改过的机器参数马达同心度调整治具更换马达后，连轴器拆除，用连轴器治具套在马达输出轴上转(丝杠不能转)感觉滑顺。

锁连轴器时要注意两边间隙要对称（平均用力）2．TABLE的调整✧SUPPORT TABLE平行度的调整✧导轨宽度原点的调整✧SUPPORT PIN 及CONVEYER HEIGH的调整✧CONVEYER WIDTH的原点调整。

3.PARTS CAMERA 更换与调整。

进入Machine Para→Chip Recog→Jig Setting→Camera Angle Teach，机器自动进行检测。

检测值应在±0.05mm。

若达不到此值，对角度调整螺丝进行调整后，再进行上述机器自动检测。

4.PCB CAMERA更换与调整。

焦距检查：Service状况下→Recog Unit Mait→选Camera Select/Front Board→改变Lamp的亮度→将Lamp2改为0（选Light）角度检查：Machine Para菜单→PCB Recog→Camera Angle Teach→进行相机角度的测定（Angle=±0.21°）5．CUTTER的更换与调整。

维修及操作和维修手册(O&M手册)一、维修1.在缺陷责任期内，承包人应免费进行日常的维修工作。

2.所有设备应便于检查、清洁、更换和维修。

设备中相同的部件应具有互换性，设备的互换性应在操作与维修手册中详细描述。

设备的部件(包括印刷电路板等级)应清楚标明组装号、序列号和变更等级。

在进行完工测试时，承包人应给业主代表和监理工程师提供组装件安装在各种设备里的位置记录表。

这种记录表被认为是完工图纸的一部分将用作维修及可靠性评价的基础数据。

设备各部分之间要有可靠的绝缘，这样在维修其中一部分时将不影响其它部分的工作。

二、操作和维修手册(O&M手册)(一)概述1、在系统试运转开始之前1个月内，承包人应提交2份操作和维修手册（初稿）给业主。

并在缺陷责任期开始后不迟于6个星期提交6份操作和维修手册正式稿给业主，但是有些设备的技术资料应事先提供，O&M手册中的重要部分应用中文编写。

2、每种设备应提供2份专用设备手册。

专用设备手册是缩略本，应尽量减少无关的内容，并有详细说明，便于参照使用。

3、操作和维修手册中应对各系统的运行操作做出全面的详细说明。

4、对于系统中的某些设备或部件，如印刷电路板，承包人可直接使用这些设备与部件的生产厂家的资料和手册作为本操作维修手册的一部分，并根据手册的总目录依次汇编，这种文件可保留原有封面。

5、有些设备或部件在本地无法维修，必须送到厂家维修，那么，在O&M手册中应包括这些设备或部件的维修和拆装资料。

6、控制原理图要清楚表示出设备的操作、安装及各部分的连接和各部分间电缆的走向。

全部控制原理图包括部件、接触器的说明、图例和附注，即电流范围、线圈电压等等及继电器的动作线圈、特殊功能的恰当说明。

7、O&M手册应有目录表和专门术语(编写)的章节，为了使用户容易理解O&M手册的内容，应在手册中包括所需的框图、图纸、轮廓图和实际设备或系统的照片，同时，还应包括操作使用该设备的注意事项和设备的安全使用寿命。

8．1．1吸嘴交换1电源ON，机器回原点。

2 “HEAD SERVO”OFF。

3 摇手轮把需要交换的吸嘴单元移到ST7位置。

4 用专用JIG取下反射板。

5 用手按住相对应的机械锁钩，取下吸嘴。

吸嘴有二部分组成。

注意吸嘴后部有弹簧请注意不要丢失。

6 交换吸嘴。

反射板吸嘴上部机械锁钩8．1．2吸嘴的过滤芯交换准备1 5MM内六角扳手2 过滤芯吸嘴的过滤芯交换1 电源ON，机器回原点。

2 “HEAN SERVO”OFF。

3 摇手轮把需要交换的吸嘴单元移到ST9位置。

4用专用JIG取下反射板。

5用手按住相对应的机械锁钩，取下所有六个吸嘴。

注意吸嘴后部有弹簧请注意不要丢失。

6用专用JIG套进装反射板的轴。

7用5MM内六角扳手松开螺钉（A）并取下。

8取下旧过滤芯进行交换。

9换上新过滤芯并锁紧螺钉（A）。

10安装吸嘴安装反射板。

吸嘴过滤芯螺钉（A）反射板吸嘴上部机械锁钩8．1．3吸嘴号检出传感器调整吸嘴号检出传感器调整1 .电源ON ，机器回原点。

2.主操作盘“SERVO MOTOR”OFF。

3.摇手轮HEAD旋转（时序器显示250度）位置停止摇动。

4. 用手旋转反射板（反射板上有缺口），确认吸嘴号检出传感器是否正常。

正常时传感器的放大器（LIGHT ON）。

传感器放大器型号Panadac922（1；2；3），也可用ADD（SC ）I/O 来确认。

5.”NG”，调整放大器状态。

6.分别检查确认吸嘴号确认的1号2号3号的状态。

7. 吸嘴号检查传感器（上）与吸嘴传感器挡片的间隙确认。

规格值：间隙1.4±0.1mm8. 吸嘴号检查传感器（下）与反射板的间隙确认。

规格值：间隙1.0±0.1mm9 .间隙NG,进行间隙调整。

10.调整后，用手转动反射板再一次确认吸嘴号传感器状态。

11主操作盘“SERVO MOTOR”ON。

吸嘴号检出传感器1 吸嘴号检出传感器2 吸嘴号检出传感器3反射板反射板缺口吸嘴传感器挡片吸嘴单元吸嘴单元吸嘴号检出传感器（上）吸嘴号检出传感器（下）8．1．4 吸着压力，装着压力，不良部品排出压力调整准备1 数字式真空压力表吸着压力，装着压力，不良部品排出压力调整注意点1装着压力（吹气）全用吸嘴单元的3号吸嘴进行调整。