工业4.0的方法及方向
宋俊虓
工业4.0简介
工业4.0的方法
工业4.0的方向中德工业4.0联盟总结
Industry 4.0
Topic
工业4.0是最近专业媒体，展会及业界谈论很多的一个话题
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Industry4.0means the networking and organization of the production units
“To accomplish orders, production units will be
globally connected and organized by themselves.”-Prof. Dieter Wegener, VP Siemens Advanced Technologies & Standards -Anfang 21.Jh.
“Industry 4.0 is the fourth industry revolution after the mechanization and automation. The central element is the connected cyber-physical system(CPS).”
-Fraunhofer IAO -3.Industrielle Revolution
Anfang
20.Jh.
“a new level of organization and management along the value chain over the life cycle of products based on CPS and IoT and IoS.”
2.Industrielle Revolution 18.Jh.
DEFINITION: different definitions existing
Industry4.0–What does it mean?
After Mechanization, Electrification and Informatization we are on the way to enter a new level of industrialization:
Smart Manufacturing and Smart Service
?Digitalization of the economy
?Availability of real time data of all relevant information along value chain
?Capability to find optimal solution any time based on real time data
?New value chain network through networking of human, objects and systems is capable to optimize of the whole value chain at the same time
Optimization of the whole value chain
at the same time has been not possible
before!
The requirement of the customer’s individual solution affects. The future’s manufacturing potential and possible application areas
customer individual shoes ■Customer’s individual mass manufacturing:
■Capability to fulfill the customer’s individual requirement
is crucial to the future success
■Consequence: high variant, diversified, complex components,
increasing sub-series.
■Complexity, especially in the manufacturing and montage
will rise.
Connected production equipment and infrastructure enable：
■Efficiently manufacturing of smallest amount of products ■Optional planning of production programs
■Avoiding mistakes
■Continuously improvement by analyzing broad data base H?r Dir Deine Etiketten!
AHes was Ou Iirauchst rjleHs-JiKciQrsstss und zwa Msmen,ob Vcr-oder Hjjsensrnen Deir>er Liebefi cnJer Den etgener N The worker’s task scope in the production will be shifted The influence of industry 4.0 on the working area Prognosis ■Man-machine-interaction plays an important role ■Organization between workers, capacities and production plan will be simplified ■Manuel manufacturing and montage activities will be anyhow further part of the work Demanding on workers ■Increasing demands on universal deployment of workers( multi-role-concept) ■Broad qualification ■More self-responsibility 工业4.0简介 工业4.0的方法 工业4.0的方向中德工业4.0联盟总结 Industry 4.0 Topic Methodology for Industry 4.0 Value creation by function integration Value creation by Cyber-Physical systems Communicating, self-controlling systems Condition Monitoring Structural Health Monitoring Remote Diagnosis Remote Control Cyber-Physical Systems enable the communication, monitoring and controlling Reference Architecture Model for Industry4.0–RAMI4.0 s e s s e c o r P , s m e t s y S , a t a D A 3-dimensional reference model is necessary to reach common understanding among different existing industries and technologies Industry4.0:Cyber-Physical Systems From Embedded Systems to CPS and CPPS Smart Sensors Smart Systems (Smart Sensors and Actuators) Cyber Physical Systems (CPS) Cyber Physical Production Systems (CPPS) Embedded system Industry4.0:Cyber-Physical Systems(CPS) Cyber-physical Systems include two points of view: “cyberizing the physical” for specifying physical subsystems with computational abstractions and interfaces and “physicalizing the cyber” for expressing abstractions and interfaces of software and network components to represent physical systems′dynamics in time Industry4.0Components Industry 4.0 Components Industry 4.0-conform communication Industry 4.0 Components Admin-databank: With: Virtual representation With: Technical functionality Objects Object Object Objects e.g. for electrical Axle- systems Handbooks Explanation Proceeding Guide Processing data Industry4.0:Components are information carrier From Product data model to component data model Product data model… …describes product data of product life cycle from the idea to serial start …is standardized in order to overcome the heterogeneity of IT-system (ISO 10303,STEP)Components data model… …describes component data of component life cycle from its material origin to the recycling.…can be one of the important fundaments of industry 4.0, because the information will be structurally specified, which delivers the individual information of the component. Produktpr?sentation Industry4.0:Components are information carriers Identification, Localization, Addressing, Networking New challenge for the security “A new security culture leads to trustful, resilient and by society accepted Industry 4.0 system” Quelle:These des Wissenschaftlichen Beirats The security culture is the basis of the whole system concept and it should be understood as safety and security. Reliable and safe Industry 4.0 process Application level System level Reliable and safe Cyber-physical system Safe things Reliable and robust machine control authentication integrity Safe data Ciphering data signature falsification Safe service Enforcement of use right confidential towards right holder user identity Technology level 工业4.0简介工业4.0的方法 工业4.0的方向 中德工业4.0联盟总结 Industry 4.0 Topic Tomorrow’s factory Further information of working environment -Mobile IT equipment in the production(Smart Pads, Smartphones), -App-Technology for the production, -Marketplace of technical information (e.g. tools, equipment, device, material, semi finished products..), -Internet based services(Services e.g. for remote diagnose). Digitalization of the working environment -Availability and analyze of big data (process specific analyze software), -Early fault identification, -Preventive maintenance, Flexible by -decentralization and networking -machine state monitoring -remote diagnose and control Platform Industry4.0 Gemeinsames Projekt der Verb?nde-ideelle thematische Zusammenarbeit Vorstandskreis(VK) Gesch?fts- stelle(GS) Implementation recommendation of Industry4.0 Stand:14.April2015 Industrie4.0 Komponente RAMI4.0 Forschungsroadmap
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