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机械毕业设计英文外文翻译446数控机床 (2)

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CNC machine

While the specific intention and application for CNC machines vary from one machine type to another, all forms of CNC have common benefits. Here are but a few of the more important benefits offered by CNC equipment.

The first benefit offered by all forms of CNC machine tools is improved automation. The operator intervention related to producing workpieces can be reduced or eliminated. Many CNC machines can run unattended during their entire machining cycle, freeing the operator to do other tasks. This gives the CNC user several side benefits including reduced operator fatigue, fewer mistakes caused by human error, and consistent and predictable machining time for each workpiece. Since the machine will be running under program control, the skill level required of the CNC operator (related to basic machining practice) is also reduced as compared to a machinist producing workpieces with conventional machine tools.

The second major benefit of CNC technology is consistent and accurate workpieces. Today's CNC machines boast almost unbelievable accuracy and repeatability specifications. This

means that once a program is verified, two, ten, or one thousand identical workpieces can be easily produced with precision and consistency.

A third benefit offered by most forms of CNC machine tools is flexibility. Since these machines are run from programs, running a different workpiece is almost as easy as loading a different program. Once a program has been verified and executed for one production run, it can be easily recalled the next time the workpiece is to be run. This leads to yet another benefit, fast change over. Since these machines are very easy to set up and run, and since programs can be easily loaded, they allow very short setup time. This is imperative with today's just-in-time (JIT) product requirements.

Motion control - the heart of CNC

The most basic function of any CNC machine is automatic, precise, and consistent motion control. Rather than applying completely mechanical devices to cause motion as is required on most conventional machine tools, CNC machines allow motion control in a revolutionary manner2. All forms of CNC equipment have two or more directions of motion, called axes. These axes can be precisely and automatically positioned along their lengths of travel. The two most common axis types are

linear (driven along a straight path)and rotary (driven along a circular path).

Instead of causing motion by turning cranks and handwheels as is required on conventional machine tools, CNC machines allow motions to be commanded through programmed commands. Generally speaking, the motion type (rapid, linear, and circular), the axes to move, the amount of motion and the motion rate (feedrate) are programmable with almost all CNC machine tools.

A CNC command executed within the control tells the drive motor to rotate a precise number of times. The rotation of the drive motor in turn rotates the ball screw. And the ball screw drives the linear axis (slide). A feedback device (linear scale) on the slide allows the control to confirm that the commanded number of rotations has taken place3. Refer to fig.1.

Fig.1

Though a rather crude analogy, the same basic linear motion can be found on a common table vise. As you rotate the

vise crank, you rotate a lead screw that, in turn, drives the movable jaw on the vise. By comparison, a linear axis on a CNC machine tool is extremely precise. The number of revolutions of the axis drive motor precisely controls the amount of linear motion along the axis.

How axis motion is commanded - understanding coordinate systems

It would be infeasible for the CNC user to cause axis motion by trying to tell each axis drive motor how many times to rotate in order to command a given linear motion amount4. (This would be like having to figure out how many turns of the handle on a table vise will cause the movable jaw to move exactly one inch!) Instead, all CNC controls allow axis motion to be commanded in a much simpler and more logical way by utilizing some form of coordinate system. The two most popular coordinate systems used with CNC machines are the rectangular coordinate system and the polar coordinate system. By far, the more popular of these two is the rectangular coordinate system.

The program zero point establishes the point of reference for motion commands in a CNC program. This allows the programmer to specify movements from a common location. If

program zero is chosen wisely, usually coordinates needed for the program can be taken directly from the print.

With this technique, if the programmer wishes the tool to be sent to a position one inch to the right of the program zero point, X1.0 is commanded. If the programmer wishes the tool to move to a position one inch above the program zero point, Y1.0 is commanded. The control will automatically determine how many times to rotate each axis drive motor and ball screw to make the axis reach the commanded destination point . This lets the programmer command axis motion in a very logical manner. Refer to fig.2, 3.

Fig.2

Fig.3

All discussions to this point assume that the absolute mode of programming is used6. The most common CNC word used to designate the absolute mode is G90. In the absolute mode, the end points for all motions will be specified from the program zero point. For beginners, this is usually the best and easiest method of specifying end points for motion commands. However, there is another way of specifying end points for axis motion.

In the incremental mode (commonly specified by G91), end points for motions are specified from the tool's current position, not from program zero. With this method of commanding motion, the programmer must always be asking "How far should I move the tool?" While there are times when the incremental mode can be very helpful, generally speaking, this is the more cumbersome and difficult method of specifying

motion and beginners should concentrate on using the absolute mode.

Be careful when making motion commands. Beginners have the tendency to think incrementally. If working in the absolute mode (as beginners should), the programmer should always be asking "To what position should the tool be moved?" This position is relative to program zero, NOT from the tools current position.

Aside from making it very easy to determine the current position for any command, another benefit of working in the absolute mode has to do with mistakes made during motion commands. In the absolute mode, if a motion mistake is made in one command of the program, only one movement will be incorrect. On the other hand, if a mistake is made during incremental movements, all motions from the point of the mistake will also be incorrect.

Assigning program zero

Keep in mind that the CNC control must be told the location of the program zero point by one means or another. How this is done varies dramatically from one CNC machine and control to another8. One (older) method is to assign program zero in the program. With this method, the programmer tells

the control how far it is from the program zero point to the starting position of the machine. This is commonly done with a G92 (or G50) command at least at the beginning of the program and possibly at the beginning of each tool.

Another, newer and better way to assign program zero is through some form of offset. Refer to fig.4. Commonly machining center control manufacturers call offsets used to assign program zero fixture offsets. Turning center manufacturers commonly call offsets used to assign program zero for each tool geometry offsets.

Fig. 4

Flexible manufacturing cells

A flexible manufacturing cell (FMC) can be considered as a flexible manufacturing subsystem. The following differences exist between the FMC and the FMS:

1.A n FMC is not under the direct control of the

central computer. Instead, instructions from the central computer are passed to the cell controller.

2.The cell is limited in the number of part families it

can manufacture.

The following elements are normally found in an FMC:

?Cell controller

?Programmable logic controller (PLC)

?More than one machine tool

?A materials handling device (robot or pallet)

The FMC executes fixed machining operations with parts flowing sequentially between operations.

High speed machining

The term High Speed Machining (HSM) commonly refers to end milling at high rotational speeds and high surface feeds. For instance, the routing of pockets in aluminum airframe sections with a very high material removal rate1. Over the past 60 years, HSM has been applied to a wide range of metallic and non-metallic workpiece materials, including the production of components with specific surface topography requirements and machining of materials with hardness of 50 HRC and above. With most steel components hardened to approximately 32-42

HRC, machining options currently include: Rough machining and semi-finishing of the material in its soft (annealed) condition heat treatment to achieve the final required hardness = 63 HRC machining of electrodes and Electrical Discharge Machining (EDM) of specific parts of dies and moulds (specifically small radii and deep cavities with limited accessibility for metal cutting tools) finishing and super-finishing of cylindrical/flat/cavity surfaces with appropriate cemented carbide, cermet, solid carbide, mixed ceramic or polycrystalline cubic boron nitride (PCBN)

For many components, the production process involves a combination of these options and in the case of dies and moulds it also includes time consuming hand finishing. Consequently, production costs can be high and lead times excessive.

It is typical in the die and mould industry to produce one or just a few tools of the same design. The process involves constant changes to the design, and because of these changes there is also a corresponding need for measuring and reverse engineering .

The main criteria is the quality level of the die or mould regarding dimensional, geometric and surface accuracy. If the

quality level after machining is poor and if it cannot meet the requirements, there will be a varying need of manual finishing work. This work produces satisfactory surface accuracy, but it always has a negative impact on the dimensional and geometric accuracy.

One of the main aims for the die and mould industry has been, and still is, to reduce or eliminate the need for manual polishing and thus improve the quality and shorten the production costs and lead times.

Main economical and technical factors for the development of HSM

Survival

The ever increasing competition in the marketplace is continually setting new standards. The demands on time and cost efficiency is getting higher and higher. This has forced the development of new processes and production techniques to take place. HSM provides hope and solutions...

Materials

The development of new, more difficult to machine materials has underlined the necessity to find new machining solutions. The aerospace industry has its heat resistant and stainless steel alloys. The automotive industry has different

bimetal compositions, Compact Graphite Iron and an ever increasing volume of aluminum3. The die and mould industry mainly has to face the problem of machining high hardened tool steels, from roughing to finishing.

Quality

The demand for higher component or product quality is the result of ever increasing competition. HSM, if applied correctly, offers a number of solutions in this area. Substitution of manual finishing is one example, which is especially important on dies and moulds or components with a complex 3D geometry.

Processes

The demands on shorter throughput times via fewer setups and simplified flows (logistics) can in most cases, be solved by HSM. A typical target within the die and mould industry is to completely machine fully hardened small sized tools in one setup. Costly and time consuming EDM processes can also be reduced or eliminated with HSM.

Design & development

One of the main tools in today's competition is to sell products on the value of novelty. The average product life cycle on cars today is 4 years, computers and accessories 1.5 years, hand

phones 3 months... One of the prerequisites of this development of fast design changes and rapid product development time is the HSM technique.

Complex products

There is an increase of multi-functional surfaces on components, such as new design of turbine blades giving new and optimized functions and features. Earlier designs allowed polishing by hand or with robots (manipulators). Turbine blades with new, more sophisticated designs have to be finished via machining and preferably by HSM . There are also more and more examples of thin walled workpieces that have to be machined (medical equipment, electronics, products for defence, computer parts)

Production equipment

The strong development of cutting materials, holding tools, machine tools, controls and especially CAD/CAM features and equipment, has opened possibilities that must be met with new production methods and techniques5.

Definition of HSM

Salomon's theory, "Machining with high cutting speeds..." on which, in 1931, took out a German patent, assumes that "at a certain cutting speed (5-10 times higher than in conventional

machining), the chip removal temperature at the cutting edge will start to decrease..."

Given the conclusion:" ... seems to give a chance to improve productivity in machining with conventional tools at high cutting speeds..."

Modern research, unfortunately, has not been able to verify this theory totally. There is a relative decrease of the temperature at the cutting edge that starts at certain cutting speeds for different materials.

The decrease is small for steel and cast iron. But larger for aluminum and other non-ferrous metals. The definition of HSM must be based on other factors.

Given today's technology, "high speed" is generally accepted to mean surface speeds between 1 and 10 kilometers per minute or roughly 3 300 to 33 000 feet per minute. Speeds above 10 km/min are in the ultra-high speed category, and are largely the realm of experimental metal cutting. Obviously, the spindle rotations required to achieve these surface cutting speeds are directly related to the diameter of the tools being used. One trend which is very evident today is the use of very large cutter diameters for these applications - and this has important implications for tool design.

There are many opinions, many myths and many different ways to define HSM.

数控机床

虽然各种数控机床的功能和应用各不相同,但它们有着共同的优点。这里是数控设备提供的比较重要的几个优点。

各种数控机床的第一个优点是自动化程度提高了。零件制造过程中的人为干预减少或者免除了。整个加工循环中,很多数控机床处于无人照看状态,这使操作员被解放出来,可以干别的工作。数控机床用户得到的几个额外好处是:数控机床减小了操作员的疲劳程度,减少了人为误差,工件加工时间一致而且可预测。由于机床在程序的控制下运行,与操作普通机床的机械师要求的技能水平相比,对数控操作员的技能水平要求(与基本加工实践相关)也降低了。

数控技术的第二个优点是工件的一致性好,加工精度高。现在的数控机床宣称的精度以及重复定位精度几乎令人难以置信。这意味着,一旦程序被验证是正确的,可以很容易地加工出2个、10个或1000个相同的零件,而且它们的精度高,一致性好。

大多数数控机床的第三个优点是柔性强。由于这些机床在程序的控制下工作,加工不同的工件易如在数控系统中装载一个不同的程序而己。一旦程序验证正确,并且运行一次,下次加工工件的时候,可以很方便地重新调用程序。这又带来另一个好处—可以快速切换不同工件的加工。由于这些机床很容易调整并运行,也由于很容易装载加工程序,因此机

床的调试时间很短。这是当今准时生产制造模式所要求的。

运动控制—CNC的核心

任何数控机床最基本的功能是具有自动、精确、一致的运动控制。大多数普通机床完全运用机械装置实现其所需的运动,而数控机床是以一种全新的方式控制机床的运动。各种数控设备有两个或多个运动方向,称为轴。这些轴沿着其长度方向精确、自动定位。最常用的两类轴是直线轴(沿直线轨迹)和旋转轴(沿圆形轨迹)。

普通机床需通过旋转摇柄和手轮产生运动,而数控机床通过编程指令产生运动。通常,几乎所有的数控机床的运动类型(快速定位、直线插补和圆弧插补)、移动轴、移动距离以及移动速度(进给速度)都是可编程的。

数控系统中的CNC指令命令驱动电机旋转某一精确的转数,驱动电机的旋转随即使滚珠丝杠旋转,滚珠丝杠将旋转运动转换成直线轴(滑台)运动。滑台上的反馈装置(直线光栅尺)使数控系统确认指令转数已完成,参见图1。

图1

普通的台虎钳上有着同样的基本直线运动,尽管这是相当原始的类比。旋转虎钳摇柄就是旋转丝杠,丝杠带动虎钳

钳口移动。与台虎钳相比,数控机床的直线轴是非常精确的,轴的驱动电机的转数精确控制直线轴的移动距离。

轴运动命令的方式--理解坐标

对CNC用户来说,为了达到给定的直线移动量而指令各轴驱动电机旋转多少转,从而使坐标轴运动,这种方法是不可行的。(这就好像为了使钳口准确移动1英寸需要计算出台虎钳摇柄的转数!)事实上,所有的数控系统都能通过采用坐标系的形式以一种较为简单而且合理的方式来指令轴的运动。数控机床上使用最广泛的两种坐标系是直角坐标系和极坐标系。目前用得较多的是直角坐标系。

编程零点建立数控程序中运动命令的参考点。这使得操作员能从一个公共点开始指定轴运动。如果编程零点选择恰当,程序所需坐标通常可从图纸上直接获得。

如果编程员希望刀具移动到编程零点右方1英寸(25.4毫米)的位置,则用这种方法指令X1.0即可。如果编程员希望刀具移动到编程零点上方1英寸的位置,则指令Y1.0。数控系统会自动确定(计算)各轴驱动电机和滚珠丝杠要转动多少转,使坐标轴到达指令的目标位置。这使编程员以非常合理的方式命令轴的运动,参见图2和图3.

理解绝对和相对运动

至此,所有的讨论都假设采用的是绝对编程方式。用于指定绝对方式的最常用的数控代码是G90。绝对方式下,所

有运动终点的指定都是以编程零点为起点。对初学者来说,这通常是最好也是最容易的指定轴运动终点的方法,但还有另外一种指定轴运动终点的方法。

增量方式(通常用G91指定)下,运动终点的指定是以刀具的当前位置为起点,而不是编程零点。用这种方法指定轴运动,编程员往往会问“我该将刀具移动多远的距离?”,尽管增量方式多数时候很有用,但一般说来,这种方法指定轴运动较麻烦、困难,初学者应该重点使用绝对方式。

图2

图3

指令轴运动时一定要小心。初学者往往以增量方式思考问题。如果工作在绝对方式(初学者应该如此),编程员应始终在问“刀具应该移动到什么位置?”,这个位置是相对于编程零点这个固定位置而言,而不是相对于刀具当前位置。

绝对工作方式很容易确定指令当前位置,除此之外,它的另外一个好处涉及轴运动中的错误。绝对方式下,如果程序的一个轴运动指令出错,则只有一个运动是不正确的。而另一方面,如果在增量运动过程中出错,则从出错的那一点起,所有的运动都是不正确的

指定编程零点

记住必须以某种方式对数控系统指定编程零点的位置。指定编程零点的方式随数控机床和数控系统的不同而很不相同。(较老的)一种方法是在程序中指定编程零点。用这种方法,编程员告诉数控系统从编程零点到机床起始点的距离。通常用G92(或G50)在程序的一开始指定,很可能在各

机械毕业设计英文外文翻译460数字控制 (2)

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机械专业毕业论文外文翻译

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外文翻译 专业机械设计制造及其自动化学生姓名刘链柱 班级机制111 学号1110101102 指导教师葛友华

外文资料名称: Design and performance evaluation of vacuum cleaners using cyclone technology 外文资料出处:Korean J. Chem. Eng., 23(6), (用外文写) 925-930 (2006) 附件: 1.外文资料翻译译文 2.外文原文

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毕业设计外文资料翻译 专业名称网络工程 班级学号 学生姓名吕帅 指导教师胡硕 填表日期 2015 年 04 月 02 日 Cryptography isone ofthe maintraditional technology andinformation security technology,it is theShannoninformation theory andcryptography theory andtechnology based on thedigital content protection,theuse ofencryptionmethod to complete,i.e.themultimediadata fileis encrypted into ciphertextafter the release,theillegal attackerappearsin the transmission processcannot obtainconfidentialinformation from thetext,so as to achievethe purpose ofcopyright protection andinformation security.Butthis does not completely solve the problem: the spread ofanencrypted filebecause it is notcomprehensibleand hinderthe multimedia information;on the other hand,through themultimedia informationencryptionis easy to causethe attacker'sattention and curiosity,andthere isthe possibility of cracking,and when theinformation isreceivedanddecrypted,theencryptionthe documentandthe document,will no longer be protected,not spared frompiracy.In other words,cryptographycan protectthe transmissionofcontent,and the contentoncedecryptionwill no longer have theprotection.Therefore,there is an urgent need for areplacementorsupplement thecryptographytechnology,itevencan continue to protect thecontent is decryptedincontent.In this way,people put forward thenewconcept ofdigital watermarking,information hiding.Digital watermark isa new direction in thefield of information security technology,is anewtechnologyto protectcopyright and authentication source andintegrality in theopen network environment,the creation ofinformation andpersonal logocreatorthrough digitalwatermarking system toembed the watermarkcan not be perceivedbypeoplein themedia,peoplecan not perceiveon the face ofthe watermark,onlyspecial detector orcomputer softwarethatcan detect thedigital watermarkhidden.

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外文文献原文: Friction , Lubrication of Bearing In many of the problem thus far , the student has been asked to disregard or neglect friction . Actually , friction is present to some degree whenever two parts are in contact and move on each other. The term friction refers to the resistance of two or more parts to movement. Friction is harmful or valuable depending upon where it occurs. friction is necessary for fastening devices such as screws and rivets which depend upon friction to hold the fastener and the parts together. Belt drivers, brakes, and tires are additional applications where friction is necessary. The friction of moving parts in a machine is harmful because it reduces the mechanical advantage of the device. The heat produced by friction is lost energy because no work takes place. Also , greater power is required to overcome the increased friction. Heat is destructive in that it causes expansion. Expansion may cause a bearing or sliding surface to fit tighter. If a great enough pressure builds up because made from low temperature materials may melt. There are three types of friction which must be overcome in moving parts: (1)starting, (2)sliding, and(3)rolling. Starting friction is the friction between two solids that tend to resist movement. When two parts are at a state of rest, the surface irregularities of both parts tend to interlock and form a wedging action. To produce motion in these parts, the wedge-shaped peaks and valleys of the stationary surfaces must be made to slide out and over each other. The rougher the two surfaces, the greater is starting friction resulting from their movement . Since there is usually no fixed pattern between the peaks and valleys of two mating parts, the irregularities do not interlock once the parts are in motion but slide over each other. The friction of the two surfaces is known as sliding friction. As shown in figure ,starting friction is always greater than sliding friction . Rolling friction occurs when roller devces are subjected to tremendous stress which cause the parts to change shape or deform. Under these conditions, the material in front of a roller tends to pile up and forces the object to roll slightly uphill. This changing of shape , known as deformation, causes a movement of molecules. As a result ,heat is produced from the added energy required to keep the parts turning and overcome friction. The friction caused by the wedging action of surface irregularities can be overcome

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装载机发展概况 Abstract This paper have discussed s.s. ZL-50 type fork-lift truck mainly overall fictitious prototype design as well as some kinds of typical schoolwork operating modes imitate and emulate , include equipment and the overall parts needed build mould. In this design course, have applied ADAMS software and the software of PRO/ENGINEER. ADAMS software is used in the emulation of some kinds of schoolwork operating modes, and the software of PRO/ENGINEER is used to build mould mainly. Through the simulated emulation for some kinds of overall schoolwork operating modes, can see relatively distinctly the overall possible condition in actual schoolwork course that met , can in time modify , have reduced actual design time , have raised production efficiency. The innovation of this design Zhi is in in, imitate and have emulated fork-lift truck the 3 kinds of typical schoolwork operating mode in actual schoolwork, is effect again have imitated in actual schoolwork the hydraulic impact of use, so when being helpful to solve actual loading, the actual problem of meeting the stock that is hard to uninstall can so raise production efficiency. Key words: Fork-lift truck 、fictitious prototype , build mould, emulation, optimization、production efficiency Loader Development China's modern 20 wheel loaders began in the mid-1960s of the Z435. The aircraft as a whole rack, rear axle steering. After years of hard work, the attraction was the world's most advanced technology wheel loader on the basis of the successful development of the power of 162 KW of shovel-fit wheel loaders, stereotypes for Z450 (later ZL50), and in 1971 December 18, formally appraised by experts. Thus the birth of China's first articulated wheel loader, thus creating our industry loader formation and development history. Z450-type loader with hydraulic mechanical transmission, power shift, Shuangqiaoshan drive, hydraulic manipulation, articulated power steering, gas oil Afterburner brake wheel loaders, and other modern, the basic structure of the world's advanced level for the time . Basically represent the first generation of wheeled loading the basic structure. The aircraft in the overall performance of dynamic, and insertion force a rise of power and flexibility, manipulation of light, the higher operating efficiency of a series of advantages. 1978, Heavenly Creations by the Department in accordance with the requirements of machinery, worked out to LIUGONG Z450-based type of wheel loaders series of standards. The development of standards, with reservations Z

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