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06.

01

Han Modular

Han-Modular ?

Contents Page

Description of the Han-Modular ?system . . . . . . . . . . . . . . . . . . . . . . . . . . .06.02Summary Han-Modular ? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.04Han-Modular ?Compact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.06Hinged Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.08Han ?Axial screw modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.10Han ?C-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.16Han ?CC protected-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.18Han E ?-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.20Han ?EE-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.22Han ?E protected-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.24Han ?EEE-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.26Han ?ES-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.28Han DD ?-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.30Han ?DDD-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.32Han ?High Density module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.34Han ?Highvoltage module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.36Han ?Multicontact-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.38Han ?SC module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.40Han ?ID module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.42Han ?D-Sub module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.44Han ?Pneumatic-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.46Han Quintax ?-module / Han ?Coax-module . . . . . . . . . . . . . . . . . . . . . . . . .06.48USB-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.50FireWire-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.51Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.52Standard hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.53Harnessing alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06.62

N

e w !Han ?CC-Protected module

Han ?EEE module

Han ?USB +FireWire

module

06.

02

Han Modular

Han-Modular ?

Description of the Han-Modular ?system

The Han-Modular ?series is a new system of inserts designed to meet the specific requirements of individual customers.In close cooperation with potential users a range of modular inserts have been developed allowing the simple assembly of custom designed complete connectors which meet the diverse requirements encountered by designers today.

Han-Modular ?is a logical development of the Han-Com ?series which already offers the combination of power and signal circuits in one connector.

The individual modules of this series now allow the integration of electrical , optical and gaseous signal and power connections in one connector assembly.

The pneumatic contacts are also suitable for the connection of liquid media.However it must be stated that a combination of electrical and liquid connections in one connector is not allowed according to VDE regulations.

The individual contacts used in this system are all from existing well proven ranges and it is possible to use combinations of 1 to 12modules depending on the size of the hoods and housings chosen.The basic modules snap into a mounting frame and can be exchanged separately at any time.

Advantages:?Custom designs can be simply assembled ?

Optimum solutions can be reached ?

Stock can be minimized

Assembly details

06.

03

Han Modular

Application

Welding robots in automotive production ABB Robotics AB, V?steras, Sweden

16 A

D-Sub-module Crimp terminal Crimp terminal Crimp terminal Crimp terminal

10 A10 A 5 A 5 A

1

max. 128 Byte

06.4206.5106.50

06.4806.3806.46

W o r k i n g c u r r e n t

Ambient temperature

?Han ?Axial screw module,Wire gauge:10 mm 2

?Han ?C module,

Wire gauge: 6 mm 2Carrier hood

Bulkhead mounted housing

with locking lever

4 screws are included in the delivery range

4 screws are included in the delivery range

Panel

cut out

cable ?

9 – 16 mm

13 – 18 mm

Stock items in bold type

,

Housing

cut out

Size A B C

6 B3544.552.5

10 B4957.566.5

16 B6477.585.5

24 B94104.5112.5 Locking Element

(20 pieces

Ideal to pre-assemble

the hinged frame

Stock items in bold type

W o r k i n g c u r r e n t

Ambient temperature

?24 B hood/housing with 3 modules;wire gauge:50 mm2?24 B hood/housing with 3 modules;wire gauge:70 mm2

geometrical diameter

F

M

F

Dimensions in mm

W o r k i n g c u r r e n t

Ambient temperature

?24 B hood/housing with 3 modules;wire gauge:35 mm2?24 B hood/housing with 3 modules;wire gauge:25 mm2

geometrical diameter

Contact arrangement View from termination side

Drawing Dimensions in mm Please use pressing

tools for non-insulated

cable shoes following

46230

with 16 mm2 range

K25, co.Klauke)

Stock items in bold type

W o r k i n g c u r r e n t

Ambient temperature

?24 B hood/housing with 6 modules;wire gauge:?24 B hood/housing with 6 modules;wire gauge:geometrical diameter

arrangement

M F

Dimensions in mm

(superfine wire 2.5 ...6 mm)

Example:Male insert Han?K6/12

Don’t twist stranded wire further!

Insert stranded wire in contact chamber.

During tightening the lock nut, hold stranded wire in position.

Stock items in bold type

,

W o r k i n g c u r r e n t

Ambient temperature

?24 B hood/housing with 6 modules;wire gauge: 4 mm ?24 B hood/housing with 6 modules;wire gauge: 6 mm ?24 B hood/housing with 6 modules;wire gauge:10 mm geometrical diameter

Drawing

Female contacts

Drawing

Dimensions in mm

09 32 000 620409 32 000 620509 32 000 620709 32 000 6208

Stripping length of ?Wire gauge the stranded wire a

1.75 1.5 mm 2AWG 169.0

2.25 2.5 mm 2AWG 149.02.854.0mm 2AWG 129.6

3.50

6.0mm 2

AWG 10

9.6

termination side

Contact arrangement

View from termination side

18 mm stripping length for wired ≥5 mm ?

Drawing Dimensions in mm

Female contacts

Drawing

Dimensions in mm

Stripping length of ?Wire gauge the stranded wire a

1.75 1.5 mm 2AWG 169.0

2.25 2.5 mm 2AWG 149.02.854.0mm 2AWG 129.6

3.50

6.0mm 2

AWG 10

9.6

Contact arrangement

View from termination side

W o r k i n g c u r r e n t

Ambient temperature

?24 B hood/housing with 6 modules;wire gauge:2.5 mm ?24 B hood/housing with 6 modules;wire gauge:1.5 mm ,

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