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Long-life grade capacitors Applications
I General industrial electronics I Professional power supplies
Features
I High reliability, extremely good electrical characteristics I High CU product, i. e. extremely compact I High ripple current capability
I All-welded construction ensures reliable electrical contact I
Version with low-inductance design available
Construction
I
Charge-discharge proof, polar
I Aluminum case with insulating sleeve I Poles with screw terminal connections
I Mounting with ring clips, clamps or threaded stud
I
The bases of types with threaded stud are not insulated
B41560Capacitors with Screw Terminals B41580
Compact – 105°C
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Compact – 105°C
B41560 / B41580Specifications and characteristics in brief Ripple current capability
Due to the ripple current capability of the contact elements, the following current upper limits must not be exceeded:Rated voltage U R Surge voltage U S 25 … 100 VDC 1,15 · U R
Rated capacitance C R Capacitance tolerance 1500 … 330000 μF ± 20 % M
Leakage current I L (5 min, 20°C)Self-inductance ESL
Approx. 20 nH
Capacitors with low-inductance design:d ≥ 64,3 mm: approx. 13 nH
Useful life
105°C; U R ; l ~R 85°C; U R ; I ~max 40°C; U R ; 2,2 · I ~R
> 3000 h > 6000 h > 250000 h
Requirements:?C /C ≤ ± 45 % of initial value
ESR ≤ 3 times initial specified limit I L
≤ initial specified limit
Failure percentage:≤ 1 %Failure rate:≤ 40 fit (≤ 40 · 10–9/h)
(for definiton “fit ”, refer to chapter “Quality ”, page 62)
Voltage endurance test 105°C; U R
2000 h
Post test requirements:?C /C ≤ ± 15 % of initial value
ESR ≤ 1,3 times initial specified limit I L
≤ initial specified limit
Vibration resistance
To IEC 60068-2-6, test Fc:
displacement amplitude 0,75mm, frequency range 10 to 55Hz,acceleration max. 10g , duration 3 × 2 h
IEC climatic category To IEC 60068-1:
40/105/56 (– 40°C/+ 105°C/56 days damp heat test)Detail specification Sectional specification
Similar to CECC 30301-810IEC 60384-4
Capacitor diameter
≤ 51,6 mm 64,3 mm 76,9 mm I ~max
30 A
40 A
50 A
I L 0,3μA C R μF -------U R V
-------?è????0,7≤4μA +
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Compact – 105°C
B41560 / B41580Dimensional drawings
Type B41560
Type B41580
Ring clip/clamp mounting
Threaded stud mounting
Positive pole marking: +
Screw terminals with UNF threads are available upon request.Dimensions and weights Dimensions are also valid for low-inductance design.
Packing
For ecological reasons the packing is pure cardboard.Ter-minal Dimensions (mm) with insulating sleeve
Approx.wt. (g)d I ± 1I 1 ± 1I 2+ 0
l 3d 1
d 2 max d 3 max a
+ 0,2– 1– 0,4
M 5M 5M 535,7+ 0/– 0,835,7+ 0/– 0,835,7+ 0/– 0,855,780,7105,762,287,2112,21313137,0+ 0,2/–
1
7,0+ 0,2/– 17,0+ 0,2/– 1M 8M 8M 8
8,28,28,2
13,513,513,512,712,712,765105135M 5M 551,6+ 0/– 0,851,6+ 0/– 0,880,7105,787,2112,217177,0+ 0,2/– 17,0+ 0,2/– 1M 12M 128,28,213,513,522,222,2220280M 564,3+ 0/– 0,8105,7112,2177,0+ 0,2/– 1
M 128,2
13,528,5440M 6M 6
76,9+ 0/– 0,776,9+ 0/– 0,7105,7143,2
111,5149,0
1717
6,4+ 1,1/– 0,86,4+ 1,1/– 0,8M 12M 1217,717,7
17,717,7
31,731,7
540840
Capacitor diameter d Packing units (pieces)35,7 mm 51,6 mm 64,3 mm 76,9 mm
36221512
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Compact – 105°C
B41560 / B41580Special designs
I Low-inductance design
Ordering code: Accessories
The following items are included in the delivery package, but are not fastened to the capacitors:
The following must be ordered separately:Ring clips
B44030 (cf. page 169)Clamps for capacitors with d ≥ 64,3 mm B44030 (cf. page 173)Insulating parts
B44020 (cf. page 166)
Design
Identification in 3rd block of ordering code Remark
Low inductance (13 nH)
M003
For capacitors with diameter d ≥ 64,3 mm
Thread
Toothed washers Screws/Nuts
Maximum torque For terminals
M 5 A 5,1 DIN 6797Cylinder-head screw M 5 × 8 DIN 84-4.82Nm M 6
A 6,4 DIN 6797Cylinder-head screw M 6 × 12 DIN 85-4.82,5Nm
For mounting M 8
J 8,2 DIN 6797
Hex nut BM 8 DIN 439
4Nm M 12
J 12,5 DIN 6797Hex nut BM 12 DIN 439
10
Nm
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Compact – 105°C
B41560 / B41580Overview of available types
The capacitance and voltage ratings listed above are available in different cases upon request.Other voltage and capacitance ratings are also available upon request.
U R (VDC)254063100C R (μF)
Case dimensions d × l (mm)
150035,7 × 55,7 2 20035,7 × 80,7 3 30035,7 × 80,7
4 70035,7 × 55,735,7 × 105,7 6 80035,7 × 80,7
51,6 × 80,7 10 00035,7 × 55,7
35,7 × 105,751,6 × 105,7 15 00035,7 × 55,7 35,7 × 80,751,6 × 80,764,3 × 105,7 22 00035,7 × 80,735,7 × 105,751,6 × 105,776,9 × 105,7 33 00035,7 × 80,751,6 × 80,764,3 × 105,776,9 × 143,2
47 00035,7 × 105,751,6 × 105,764,3 × 105,7 68 00051,6 × 80,751,6 × 105,776,9 × 105,7100 00051,6 × 105,764,3 × 105,776,9 × 143,2
150 00064,3 × 105,776,9 × 105,7220 00076,9 × 105,776,9 × 143,2
330 000
76,9 × 143,2
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Compact – 105°C
B41560 / B41580Technical data and ordering codes
U R
VDC C R
100 Hz 20 °C μF
Case
dimensions d × l mm ESR max 100 Hz 20°C m ?Z max 10 kHz 20°C m ?
I ~max 100 Hz 40°C A
I ~max 100 Hz 85°C A
I ~R
100 Hz 105°C A Ordering code 1)25
15 00035,7 × 55,7423118115,3B415*0A5159M00022 00035,7 × 80,7292225157,4B415*0A5229M00033 00035,7 × 80,7201730188,8B415*0A5339M00047 00035,7 × 105,71613302311B415*0A5479M00068 00051,6 × 80,7129,3302613B415*0A5689M000100 00051,6 × 105,79,47,6303015B415*0A5100M000150 00064,3 × 105,78,06,4403818B415*0A5150M0002)220 00076,9 × 105,77,05,6504020B415*0A5220M0002)330 00076,9 × 143,2
6,4
5,1505024B415*0A5330M0002)4010 00035,7 × 55,7423718115,3B415*0A7109M00015 00035,7 × 80,7292625157,4B415*0A7159M00022 00035,7 × 105,7222030209,5B415*0A7229M00033 00051,6 × 80,71513302311B415*0A7339M00047 00051,6 × 105,71210302914B415*0A7479M00068 00051,6 × 105,7108,4303015B415*0A7689M000100 00064,3 × 105,78,27,0403818B415*0A7100M0002)150 00076,9 × 105,77,26,0504120B415*0A7150M0002)220 00076,9 × 143,2
6,4
5,4504924B415*0A7220M0002)63
4 70035,7 × 55,76064159,24,4B415*0A8478M0006 80035,7 × 80,7444620126,0B415*0A8688M00010 00035,7 × 105,7303328178,1B415*0A8109M0001
5 00051,
6 × 80,7222130199,1B415*0A8159M00022 00051,6 × 105,71616302512B415*0A8229M00033 00064,3 × 105,71212403115B415*0A8339M0002)4
7 00064,3 × 105,7109,4403517B415*0A8479M0002)6
8 00076,
9 × 105,78,07,8503919B415*0A8689M0002)100 00076,9 × 143,2
6,6
6,6
50
48
23
B415*0A8100M0002)
Preferred types
1)*“6” = for capacitors with ring clip/clamp mounting
“8” = for capacitors with threaded stud 2)For low-inductance design, see page 85.
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Compact – 105°C
B41560 / B41580100
1 50035,7 × 55,710490117,03,4B415*0A9158M000
2 20035,7 × 80,77077169,94,7B415*0A9228M000
3 30035,7 × 80,7485319125,7B415*0A9338M000
4 70035,7 × 105,7353926167,5B415*0A9478M0006 80051,6 × 80,7242530188,7B415*0A9688M00010 00051,6 × 105,71718302411B415*0A9109M0001
5 00064,3 × 105,71314403015B415*0A9159M0002)22 00076,9 × 105,71011503517B415*0A9229M0002)33 000
76,9 × 143,2
8,0
8,4
50
44
21
B415*0A9339M0002)
Technical data and ordering codes
U R
VDC C R
100 Hz 20 °C μF
Case
dimensions d × l mm ESR max 100 Hz 20°C m ?Z max 10 kHz 20°C m ?
I ~max 100 Hz 40°C A
I ~max 100 Hz 85°C A
I ~R
100 Hz 105°C A Ordering code 1)Preferred types
1)*“6” = for capacitors with ring clip/clamp mounting
“8” = for capacitors with threaded stud 2)For low-inductance design, see page 85.
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Compact – 105°C
B41560 / B41580Useful life
depending on ambient temperature T A under ripple current operating conditions 1)
F requency factor of
permissible ripple current I ~versus frequency
1)Refer to page 40 for an explanation on how to interpret the useful life graphs.
d (mm)
35,751,664,376,9≤ 63
VDC a a a b 100 VDC
c
d
d
e
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10/02
Compact – 105°C
B41560 / B41580Frequency characteristics of ESR Typical behavior
Impedance Z
versus frequency f
Typical behavior at 20°C
d (mm)
35,751,664,376,9≤63VDC a a a b 100 VDC
c
d
d
e
KAL0399-2
Hz 110102103104
1056
102200 μF/100 V 22000 μF/25 V 3300 μF/100 V 330000 μF/25 V
10
3
_10
2
_10
1
_100
10?1
B41560/580
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Corporate Communications, P.O. Box 80 17 09, 81617 Munich, GERMANY
( ++49 89 636 09, FAX (089) 636-2 2689
EPCOS AG 2002. Reproduction, publication and dissemination of this brochure and the information contained therein without EPCOS’ prior express consent is prohibited.
Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers’ Association), unless otherwise agreed. This brochure replaces the previous edition.
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