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Signet 2552 Metal Magmeter

*3-2552.090*

3-2552.090 Rev E 07/10 English

English

SAFETY INSTRUCTIONS

1. Depressurize and vent systems without Hot-tap valve prior to installation or removal.

2. Con ? rm chemical compatibility before use.

3. Do not exceed maximum temperature/pressure speci ? cations.

4. Wear safety goggles or face shield during installation/service.

5. Do not disassemble or alter product construction.

6.

Disconnect power before attempting any service or wiring.

2. Speci ? cations

1. Description

The Signet 2552 Metal Magmeter from Georg Fischer features all-stainless steel construction. The PVDF nosepiece and FPM O-rings are the only other wetted materials. The 2552 installs quickly into standard 1? in. or 1? in. pipe outlets, and is adjustable to ? t pipes from DN50 to DN2550 (2 to 102 inches). Three sensor lengths allow maximum ? exibility to accommodate a variety of hardware con ? gurations, including ball valves for hot-tap installations.

When equipped with the frequency output, the 2552 is compatible with any Signet ? ow instrument, while the S 3L Digital output enables multi-channel compatibility with the Signet 8900 Multi-Parameter Flow Controller. Select the blind 4 to 20 mA current output to interface directly with dataloggers, PLCs or telemetry systems.

Key features include Empty Pipe Detection, LED-assisted troubleshooting, and Bi-Directional span capability (in 4 to 20 mA models).

The Signet 3-0250 USB to Digital (S 3L) Con ?

guration/Diagnostic Tool is available to customize every performance feature in the 2552 so it can be adapted to the user's application requirements.

Performance

Pipe size range: DN50 to DN2550 (2 in. to 102 in.)Flow Range:

? Minimum: 0.05 m/s (0.15 ft/s)

? Maximum: 10 m/s (33 ft/s) for pipes to DN 1200 (48 in.) 3 m/s (10 ft./s) for pipes over DN 1200 (48 in.)Linearity: ±(1% reading + 0.01 m/s) ±(1% reading + 0.033 ft/s)Repeatability: ±0.5% of reading @ 25 °C Accuracy: ±2% of measured value (in reference conditions

where the ? uid is water at ambient temperature, the sensor is inserted at the correct depth and there is a fully developed ? ow pro ? le which is in compliance with ISO 7145-1982 (BS 1042 section 2.2))

Minimum Conductivity: 20 μS/cm

Wetted Materials

? 316L Stainless Steel body and electrodes ? PVDF Insulator

? O-rings: FPM (standard)

? Cable: 4-cond + shield, PVC jacket (Fixed cable models) or

Water-resistant rubber cable assembly with Turck ? NEMA 6P connector Power Requirements

? 4 to 20 mA: 24 VDC ± 10%, regulated, 22.1 mA maximum ? Frequency: 5 to 24 VDC ± 10%, regulated, 15 mA maximum ? Digital (S 3L): 5 to 6.5 VDC, 15 mA maximum ? Reverse polarity and short circuit protected

Cable Options

? Fixed 7.6 m (25 ft) cable

? Detachable water tight sensor cable with Turck ? connector

sold separately, two lengths: 4m (13 ft) or 6m (19.5 ft) Custom lengths available, contact Georg Fischer Signet

Electrical

Current Output (4 to 20 mA)

? Programmable and reversible Factory Range: 4 to 20 mA = 0 to 5 m/s ? Loop Accuracy: 32 μA max. error (@ 25 °C @ 24 VDC)? Temp. drift: ±1 μA per °C max.

? Power supply rejection: ±1 μA per V

? Isolation: Low voltage < 48 VAC/DC from electrodes and

auxiliary power

? Maximum cable: 300 m (1000 ft)? Max. Loop Resistance: 300 Ω? Error condition: 22.1 mA

Frequency output

? Compatible with Signet 5075, 5500, 5600, 8550 and 8900? Max. Pull-up Voltage: 30 VDC

? Short Circuit Protected: ≤ 30 V @ 0 Ω pull-up for one hour ? Reverse Polarity Protected to -40 V for 1 hour ? Overvoltage Protected to +40 V for 1 hour ? Max. Current Sink: 50 mA, current limited ? Maximum cable: 300 m (1000 ft)

Digital (S 3L) Output

? Compatible with Signet 8900? Serial ASCII, TTL level 9600 bps

? Maximum cable: Application dependent (See 8900 manual)Standards and Approvals ? CE

? U.S. Patent No.: 7,055,396 BI ? NEMA 4 (IP65) (? xed cable models)

? NEMA 6P (IP68) (Submersible cable models only) Signet recommends maximum 3 m. (10 ft) submersion depth

for maximum 10 days continuous submersion.? Manufactured under ISO 9001 and ISO 14001

China RoHS (Go to https://www.doczj.com/doc/311399873.html, for details)

2 2552 Magmeter

2.1 Temperature and Pressure Speci ? cations

Max. Temperature/Pressure Rating Storage Temperature: -15 °C to 70 °C (5 °F to 158 °F) in non-icing conditions Operating Temperature

? Ambient: -15 °C to 70 °C (5 °F to 158 °F) in non-icing conditions ? Media: -15 °C to 85 °C (5 °F to 185 °F)Maximum Operating Pressure: 20.7 bar @ 25 °C (300 psi @ 77 °F)

Hot-Tap Installation Requirements

? Maximum Installation Pressure: 20.7 bar (300 psi)? Maximum Installation Temp.: 40 °C (104 °F)

Media Temperature

O p e r a t i n g P r e s s u r e

10100158

185212

-10 4120-20

304050607080905977°F °C 500

0.9

150175300

20022550252.6

75100125232502759511313120.611.2

7.8

9.5

16.4

bar psi

Safe Media Pressure and

Temperature Range

14.7

18.1

12.9

4.3

6.0

19.8

2552 Magmeter

Temperature-Pressure Operating Range

Signal Cable

outer housing

2.3 2552 Magmeter Dimensions

2.2

3

2552 Magmeter

Selecting a Location

The 2552 requires a fully developed turbulent ? ow pro ? le for accurate measurement. Selecting the correct location in the piping system is critical to the performance of the magmeter.

Locate the magmeter where air bubbles will not contact the electrodes.Placing the sensor in a vertical section of pipe, with ? ow going UPHILL is the ? rst choice for this requirement.

The piping system should be designed to keep the sensor wet at all times.

In applications where the conductivity of the process liquid is less than 100 μS, magmeters should be allowed to soak in a full pipe for 24 hours before operation.

3.1 Vertical Installations Recommended Locating the sensor where the ? ow is upward protects the sensor from exposure to air bubbles and may offset upstream turbulence O.K.

Located the magmeter in a "trap" to prevent air bubbles and to keep the electrodes wetted for best performance.

Air pockets and bubbles will travel at the top of a horizontal pipe, so avoid vertical installations.

Sediments and debris that collect at the bottom of a horizontal pipe will interference with the operation.

4 2552 Magmeter

4. General Installation and Grounding Tips

4.1 Sensor conditioning

The Magmeter output signal may be unstable immediately after installation. Allowing the sensor to soak in a full pipe (or in any container of water) for 24 hours will stabilize the performance.? Very low conductivity ? uids may require a longer conditioning period.? The Magmeter may not operate properly in ? uids where the conductivity is less than 20 μS/cm.4.2 Grounding

The 2552 Magmeter is unaffected by moderate levels of electrical noise, especially if installed in a properly grounded metal piping system. However, in some applications it may be necessary to ground portions of the system to eliminate electrical interference. The grounding requirements will vary with each installation.

One or more of the following steps may be applied if the 2552 Magmeter is affected by electrical noise:

c Connect a wire (14 AWG/2.08 mm

2

recommended) from the ground terminal screw on the sensor nut directly to a local Earth

ground.

d Install ? uid grounding devices immediately upstream and downstream of th

e Magmeter.

Connect the ? uid grounds to the Earth ground terminal on the 2552. Use ? anged grounding rings or metal electrodes on plastic pipes, or metal clamps on metal pipes. Fluid grounds must be in direct contact with the ? uid, and as near to the Magmeter as possible.

e Connect the SHIELD conductor to Earth ground near the instrument.

Grounding rings on plastic pipe

(Installed between flanges)

(10 cm to 1.3 m)

(10 cm to 1.3 m)

4 in. to 50 in. 4 in. to 50 in. FLOW → →

Blue Black Brown White Shield

3.

Flow 6.25 GPM

Total 1234567.8>ENTER

Signet Flow Transmitter

1.

2.

2.

8550

5

2552 Magmeter

1. The height from the magmeter electrodes to the alignment rod is: -2 Versions: 276.3 mm ( 10.88 in. )

-3 Versions:

419.0 mm

( 16.50 in. )2. Subtract the wall thickness of the pipe: - Wall Thickness: -_____ mm

( ______ in.)

3. Subtract 10% of the pipe inside diameter:

- 10% of pipe id:

-_____ mm

( ______ in.)

4. The result is the H-dimension. Record the result here for reference at the installation site:

= H dimension: =_____ mm ( ______ in.)

H Dimension

10% of

inside diameter

Wall Thickness

Hardware Stack Height

4.3 Preparing for Installation

The alignment of the electrodes in the pipe and the insertion depth of the electrodes in relation to the inside diameter of the pipe are critical to the successful operation and calibration of the system. The brass rod that is supplied with the 2552 is used to assist with this requirement.

4.4 H-Dimension

The H-dimension is the distance from the TOP OF THE PIPE to the BOTTOM OF THE BRASS ROD.

The tables on pages 8–11 include the H-dimension for two of the most common pipe schedules from DN50 to DN2550 (2 in. to 102 in.).If the pipe is not represented in the tables on pages 8–11, use the procedure below to determine the H-dimension.The goal of the procedure is to place the Magmeter electrodes 10% inside of the pipe

Hardware stack height is important

The H-dimension represents the total height avaliable for the installation hardware.

If there is insuf ? cient clearance to accommodate the hardware, select a longer 2552 Magmeter or modify the hardware to reduce the stack height.

6 2552 Magmeter

Not supplied with the 2552 Magmeter:

? Female pipe ? tting (weld-on or saddle) with: 1? in. NPT or ISO 7/Rc 1? threads (2552-2) 1? in. NPT or ISO 7/Rc 1? threads (2552-3)

? 1? in. or 1? in. ball valve (for hot tap installations)? 32 mm (1? in.) or 40 mm (1? in.) diameter drill ? Pipe thread sealant suitable for application ? Pipe wrench

? 32 mm (1? in.) pipe nipple ? 32 mm (1? in.) ball valve ? 32 mm (1? in.) drill bit

Supplied with 2552 Magmeter:? Ruler

? Brass alignment rod

? H-dimension value for your pipe (See pages 6–9)? Hex wrench ? 2 clamp rings ? Grounding screw

5. Magmeter Installation

The following items are required to properly install the Magmeter:1. Determine the H-dimension for the pipe.

? The tables on pages 8–11 list the H-dimension metal pipe per ANSI 36.10 and ANSI 36.19.? Use the procedure on page 5 to determine the H-dimension for other types of pipe.

2552 Magmeter

7

? The 2552 outputs an open collector frequency signal that

can be connected to any powered Signet ? ow meter. (Models

5075, 5500, 5600, 8550, 8900.)

? DC power is provided to the 2552 Magmeter by all Signet

? ow instruments. No additional power is required.

? If connecting the 2552 Magmeter to a ? ow instrument from

another manufacturer, 5 to 24 VDC power must be provided

to the 2552. A 10 KΩ pull up resistor must also be connected

between the +V (Black) and the Freq. Out (Red) wires.

? ALWAYS connect AUX power on the 8550 to provide power

for the 2552 output signal.

6.1 Wiring: Frequency output (Compatible with all POWERED Signet Flow instruments.)

6. Wiring the 3-2552-XX-11 with Frequency or Digital (S3L) output

6.3 Wiring the 2552-XX-12 Magmeter with 4 to 20 mA Loop Output

The 2552 Magmeter is a traditional 2-wire passive 4 to 20 mA loop transmitter.

? External loop power (21.6 to 26.4 VDC, 22.1 mA maximum)

is required. (See Power Requirements on pg. 1)

The maximum loop resistance the Magmeter can

accomodate is 300 Ω.

The cable length from the Magmeter to the loop monitor

cannot exceed 300 m (1000 ft).

? All 2552 Magmeters are shipped from the factory with the 4

to 20 mA output scaled for 0 to 5 m/s (0 to 16.4 ft/s). If this

operating range is suitable, no adjustments are necessary.

The calibration charts in this manual list the 20 mA setpoint

for each pipe size. Use this information to program the 4 to

20 mA range of the loop device (PLC, Datalogger, recorder,

etc.).

con? guration. Refer to the 8900 manual for complete information.

8 2552 Magmeter

9

2552 Magmeter

7. Calibration Data

7.1

K-factors and Full Scale Current Values for 3-2552-2x - x - xx and 3-2552-3x - x - xx Magmeters

The data in these tables is based on dimensions of metal pipe per ANSI 36.10 and ANSI 36.19.

Stainless steel and carbon steel pipe schedules have the same dimensions according to ANSI standards.Contact the local Georg Fischer Signet distributor for assistance with pipe sizes and materials not listed.

10

2552 Magmeter

7.1 K-factors and Full Scale Current Values for 3-2552-2x - x - xx and 3-2552-3x - x - xx Magmeters The data in these tables is based on dimensions of metal pipe per ANSI 36.10 and ANSI 36.19.

Stainless steel and carbon steel pipe schedules have the same dimensions according to ANSI standards.Contact the local Georg Fischer Signet distributor for assistance with pipe sizes and materials not listed.

8. Technical Support Information

2552 Magmeter

11

12

2552 Magmeter

? Conductivity is less than 20 μS/cm.? Electrical noise

? Electronic component failure.

?

4 to 20 mA is not scaled same as Loop device.

? Loop device is not scaled same as

Magmeter.? Defective Magmeter ? Magmeter installed too close to upstream obstruction.

? Magmeter electrodes are coated.? Magmeter electrodes exposed to air bubbles/pockets.

? Electrical noise is interfering with the measurement.

?

New sensor, metal surface not properly conditioned.

?

Output is not 0 when ? ow is stopped.

? Frequency, Digital or Current

output is erratic.

? Output is 22.1 mA.

?

Electrodes not adequately conditioned.?

Flow rate is less than Low ? ow cutoff value.

? Electrical noise is interfering with the

measurement.? Defective Magmeter

Symptom

Possible Cause

Possible Solution

? Frequency output is inoperative ? Digital (S 3L) output is inoperative.? Loop output is inoperative.

? Move the Magmeter upstream at least 10 pipe diameters from obstruction.? Clean the electrodes with soft cloth. Do not use abrasives.

? Eliminate air bubbles in the pipe.?

Remove the Magmeter and reinstall with the ? ow direction arrow on the sensor body pointed DOWNSTREAM.?

Modify grounding as required to protect the Magmeter from interference.

?

Soak sensor overnight in ? uid.

8.4 Troubleshooting Table

? Soak sensor overnight in ? uid.

? Con ? gure pipe so electrodes are

always in ? uid.

? Modify grounding as required

to protect the Magmeter from interference.? Adjust low ? ow cutoff higher.? Return to factory for service.? Use 3-0250 Span and Setup tool to set output range.

? Respan Loop device to match Magmeter.

?

Return to factory for service.

? 2552 is wrong model.? Wiring is not correct.

?

Frequency input to other manufacturer's ? ow instrument does not have pull-up resistor.

? Freq/S 3L model is 3-2552-XX-11.? Blue wire must be grounded for freq

out, open for S 3L out.

? 4 to 20 mA model is 3-2552-XX-12.? Check wiring, make corrections.? Install 10k Ω resistor.? Unsuitable application for Magmeter.? Check grounding, eliminate noise source

?

Return to factory for service.

? 4 to 20 mA output is incorrect.

8.3 Troubleshooting with the RED and BLUE lights

The 2552 uses two colored LEDs to indicate the status of the measurement. They are located at the top of the magmeter, recessed inside the threaded steel housing. Look down the outer housing to see them.No Lights: The power is off or the sensor is not connected

Solid Blue: The power is on but there is no ? ow in the pipe.Blinking Blue: Normal operation, blink rate is proportional to the ? ow rate.Alternating Red-Blue: Empty pipe indication (electrodes are not wet.)

Blinking Red: System errors (Generally indicates electrical noise interference)

Solid Red:

Instrument error (Generally indicates defective electronics component)

The lights are for troubleshooting guidance only and are not absolute fault indicators.

B

l u e

R e d Environmental Recommendations:? When used properly, this product presents no inherent danger to the environment.? Please follow all appropriate local ordinances when disposing of this or any product with electronic components.

8.5 Maintenance

There are no user-serviceable components in the Magmeter.? If the ? uid contains deposits and solids that may coat the electrodes, a regular cleaning schedule is recommended.? Do not use abrasive materials on the metal electrodes. Clean with soft cloth and mild detergent only.

? Use a cotton swab and mild detergent to remove deposits on the metal electrodes at the tip of the sensor.? If the sensor nut will not turn smoothly, a light lubricant can be applied to the threads.

13

2552 Magmeter

Sensor Selection Guide

The 2552 Magmeter can be installed into a variety of pipe sizes. Follow the steps below to ensure that you choose the right sensor for your application.

Step 1: Determine how the sensor will be installed ? For retrofit installations, the ball valve must be at least a 1? in. (or 1? in. for 2552-3) full port valve. The stack height, or “A” dimension (see Fig. 2), is the overall height from the top of the pipe to the top of the ball valve, or the top of the highest point of the stack before the sensor is connected.

B. For Hot-Tap installations:

The stack height of the ball valve, nipple weldolet (threadolet) and pipe adapters should be determined before the sensor is purchased.

? For new installations, Signet

recommends a 1? in. or 1? in. full port ball valve, a short nipple and a weldolet (threadolet). The stack height or “A” dimension (see Fig. 2) is the overall height from the top of the pipe to the top of the ball valve.A. For standard (non Hot-Tap) installations:

The height of the weldolet (threadolet) and pipe adapter(s) should be determined before the sensor is purchased.?

For retrofit installations, the stack height, or “A” dimension (see Fig. 1), is the overall height from the top of the pipe to the highest point of the stack before the sensor is connected.

?

For new installations, Signet

recommends a weldolet (threadolet) and an adapter to accommodate the 1? in. (or 1? in. for 2552-3) sensor process threads. The stack height, or “A” dimension (see Fig. 1), is the overall height from the top of the pipe to the highest point of the stack.

Step 2: Determine how the sensor will be installed

Once the “A” dimension is determined, go to the sensor selection table and find your “A” dimension on the left column. Next, find the appropriate pipe size at the top of the chart. To determine the correct sensor size locate where the pipe size column meets the max “A” dimension row.

Fig. 1

Standard installation with “A” dimension using a weldolet

Fig. 2

Hot-Tap installation with “A” dimension using a ball valve, short nipple and weldolet Step 3: Refer to Ordering Information to select corresponding part numbers

Legend:

2: Use 3-2552-2, max. insertion = 236 mm (9.3 in.)3: Use 3-2552-3 max. insertion = 368 mm (14.8 in)

i n c h e s

2

2.5

3 t o 31/2"

4

5

6 t o 8"

10

12 t o 14"

16

18

20

22

24

26 t o 28"

30 t o 32"

34

36 t o 38"

40 t o 42"

48

54

60

66

72

78

84

102

D N

50

65

80 t o 90

100

125

150 t o 200

250

300 t o 350

400

450

500

550

600

650 t o 700

750 t o 800

850

900 t o 950

1000 t o 11001200

1400

1500

1700

1800

2000

21002550

mm inches

50.822222222222222222222333333363.5 2.52222222222222222222333333376.232222222222222222222333333388.9 3.522222222222222222223333333101.6422222222222222222223333333

114.3 4.5222222222222222222333333312752222222222222222233333333139.7 5.52222222222223223333333333152.462222222222233233333333333

165.1 6.5222222222333333333333333

177.8722222223333333333333333

190.57.5222222233333333333333

3

228.6923333333333333333333

241.39.53333333333333333333

25410333333333333333333

266.710.53333333333333

3333

279.411333333333333

33

3

292.111.533333333333

3

304.812333333333

3

317.512.533333333

330.2133333333

342.913.5333333

355.614333

3

3

375.914.83

3

381

15

Pipe Size

M a x . "A " D i m

This chart is based on the thickest commonly available pipe.

Notes:

14 2552 Magmeter

Notes:

2552 Magmeter

15

Georg Fischer Signet LLC, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. ? Tel. (626) 571-2770 ? Fax (626) 573-2057For Worldwide Sales and Service, visit our website: https://www.doczj.com/doc/311399873.html, ? Or call (in the U.S.): (800) 854-4090For the most up-to-date information, please refer to our website at https://www.doczj.com/doc/311399873.html,w

3-2552.090 Rev. E 07/10 English

? Georg Fischer Signet LLC 2010

*

Customer must determine stack height (ball valve, nipple, weldolet, etc.). Refer to Sensor Selection on previous page to determine “A” dimension.

** 1? inch process connection is the standard thread size on the 2552: For the 2552-3

the 1? inch process connection is standard and the 1? inch is available as a special order.

Model 2552

Ordering Notes:

1) Sensor insertion depth

is the distance from the bottom of the sensor housing to the tip of the sensor .2) Hot-Tap installations

require a 1? in. or 1? in. ball valve.

3) See Sensor Selection

Guide on previous page to determine the sensor length required. Accessories and Replacement Parts

Application Tips:

? Minimum process liquid conductivity requirement is 20μS/cm.

?

1? inch and 2 inch (2552-2 only) retrofit adapters are available for replacement

installations of Signet 2550 and 2540 sensors.

Mfr . Part No.Code

Mfr. Part No.Code

3-2552-21-A-11159 001 5133-2552-33-A-11159 001 5213-2552-21-A-12159 001 5143-2552-33-A-12159 001 5253-2552-21-B-11159 001 5153-2552-33-B-11159 001 5233-2552-21-B-12159 001 5163-2552-33-B-12159 001 5273-2552-22-A-11159 001 5173-2552-34-A-11159 001 5223-2552-22-A-12159 001 5183-2552-34-A-12159 001 5263-2552-22-B-11159 001 5193-2552-34-B-11159 001 5243-2552-22-B-12159 001 5203-2552-34-B-12159 001 528

Mfr . Part No.Code

Description

2120-1512159 001 4251? x 1? inch NPT adapter for retrofitting 2540 installation to 2552 - 316 stainless steel

2120-2012159 001 426 2 x 1? inch NPT adapter for retrofitting 2550 installation to 2552 - 316 stainless steel

3-2552.392159 001 5301? inch NPT full port stainless steel ball valve and nipple kit 3-2552.393159 001 5311? inch NPT full port brass ball valve & nipple kit 3-2552.394159 001 5321? inch NPT conduit adapter, aluminum 4301-2125159 001 5331? inch NPT full port ball valve - brass

4301-3125159 001 3871? inch NPT full port ball valve - stainless steel 3-0250159 001 538USB to Digital (S 3L) configuration/diagnostic tool

5541-4184159 001 3884-conductor, 22 AWG, water-tight connector, 4m (13 ft)5541-4186159 001 3894-conductor, 22 AWG, water-tight connector, 6m (19.5 ft)

special order special order 4-conductor, 22 AWG, water-tight connector, cable length in 25 ft increments

special order

special order

1? in. NPT or ISO Process Connection threads to replace 1? in. NPT or ISO threads

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