开启日期Opened Date ：2013-01-23
关闭日期Closed Date ：
更新日期Last Update:2013-01-23
D0-现象Symptom
ERA 有效率%ERA Efficiency 实施日期
Implemented 取消日期
Removed Date 是/否需要售后行动?Service Action?
100%2013-1-23NA
姓名Name
部门Dept.
职务Role
电话Phone
Chen Jun Quality CQE 023-********Hovel Chen Engineering PM 0512-********Chen Jun Quality MQE 023-887052543) Part No.:CM5117D743CA5BWG Zhong xuemin Engineering DE 0512-531211184) Quantity:1 pc
Pan Huayong
Production
ME
0512-********
5) Occur Date:01/22/2013
6) Occur Place:Customer(GFCPA)7) Detected by:Customer 8) Ficosa Production Date:验证日期Verified Date 验证有效率%
Verified Efficiency
实施日期Implemented Date
确认日期Validated Date 取消日期Removed Date 是／否需要售后行动?Service Action ?
1-22-2013100%1-22-20131-22-2013NA
1-22-2013100%1-22-20131-22-2013NA
1-22-2013100%1-22-20131-22-2013
NA
验证日期Verified Date
影响比例%Contribution
1-23-2013
100%
1-23-2013100%1-23-2013
1-23-2013100%1-23-2013
D1-建立小组Establish the Team
组织Organization:
Ficosa Chongqing 法可赛(重庆)
产品/过程Product/Process ：Skull cap 镜壳盖
Add the foam 补贴毛毡
The foam missing under the skull cap to cause the wind noise issue 镜壳盖底部漏贴毛毡导致车辆在高速时产生风噪
D0-应急反应活动Emergency Response Action 实施日期Implemented Date The parts pending to rework and after rework mixed in the plant 贴完毛毡和未贴毛毡的零件混放
1-23-2013
G8D 报告G8D REPORT
问题类型Type ：供应商Supplier
主题Title:
The foam under skull cap missing 镜壳盖底部漏贴毛毡状态Status ：Open 开启
Define the quarantine area and well area for finished parts setting clearly
清晰定义零件的隔离区和合格品放置区D5/D6-永久性的纠正措施Permanent Corrective Action
验证有效率%Verified Efficiency
验证日期Verified Date
确认日期Validated Date
逃逸点Escape point: FICOSA
D3-临时的纠正措施
Interim Containment Action
9)VIN No.
Our operator forget to stick the foam 员工忘记贴毛毡
D2-问题描述Problem Description
D4-根本原因和逃逸点的确定和验证Define and verify Root Cause and Escape point Sort the stock in FICOSA 对FICOSA 库存零件进行筛选
1/22/2013 共筛选312pcs,未发现不良品
The parts after rework must be with green mark inside of skull cap and outside label before send to final warehouse
贴完毛毡后在镜壳盖背面做绿色标记并在入成品库之前在外箱标签上做绿色标记
1) Problem Description: The foam under skull cap missing 镜壳盖底部漏贴毛毡
根本原因Root Cause
Add the foam for the defect part 对不良件贴毛毡
2) Part Name:C520 Skull Cap(Left Version)Sort the stock in CAF(include components and final vehicle)筛选FROD 工厂内的库存
截止1/23/2013 共筛选460pcs,发现8pcs 未贴毛毡（已做返工处理）
是／否需要售后行
动?Service Action ?
验证日期 Verified Date
1-23-2013100%1-23-2013
1-23-2013100%1-23-2013
实施日期
Implemented Date ：
Pending
Ficosa team will review the improvement action with PD of Ford on 3/28/2013
报告人Author ：时间Date ：
Every package must be sampling inspection before deliver to Ford(Done by logistics)仓库人员在发货前对每箱零件进行抽检D8-受表彰的小组和个人Recognize Team and Individual Contributions
D7-预防措施Prevent Recurrence Actions
Cancel ICA after wind noise issue solved 风噪问题解决后取消贴毛毡的动作
Incoming inspector sampling the parts before green label application
进料检验员在贴绿色合格标签前对每箱零件进行抽检